CN206505287U - A kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI - Google Patents
A kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI Download PDFInfo
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- CN206505287U CN206505287U CN201720121348.5U CN201720121348U CN206505287U CN 206505287 U CN206505287 U CN 206505287U CN 201720121348 U CN201720121348 U CN 201720121348U CN 206505287 U CN206505287 U CN 206505287U
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Abstract
The utility model is related to a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI, including monitoring and administrative unit, wireless routing and multiple control units, monitoring constitutes wireless WIFI network link with administrative unit by wireless routing and control unit；Described control unit includes sand processed and drying control unit, dispensing and mixed control unit, warehousing management control unit；WIFI intelligent controllers are designed with described each control unit, control unit is connected by WIFI intelligent controllers with wireless WIFI network；Control model changes into distributed AC servo system by past traditional centerized fusion, and system is more reliable, flexible, open, be easy to safeguard, is adapted to the system control application of current dry-mixed mortar plant.
Description
Technical field
The utility model is related to dry-mixed mortar plant intelligence control system, more particularly to a kind of dry-mixed sand based on wireless WIFI
Slurry station distributed intelligent control system.
Background technology
In China, either concrete batch plant or emerging dry-mixed mortar mixing equipment, their control system
All it is to use traditional centerized fusion mode.But, with the arrival in industrial 4.0 epoch, centerized fusion will be to distribution
Enhanced control model transformation.Target is the production mould for the personalized and digitized product and service for setting up a high flexible
Formula.With the development of society, the progress of the communication technology, the electrification of industry-by-industry and automaticity have obtained large increase.
Distributed electrical control system turns into the development trend that system is controlled, and has obtained increasingly being widely applied, has further increased
The gentle economic benefit of Automated water, makes electrical control realize precision, informationization, digitlization and facilitation.Distributed AC servo system
System mainly uses modularized design.Distributed AC servo system is compared with centerized fusion, is had many good qualities：In addition, dry-mixed mortar plant
Centralized control system have the following disadvantages：
1st, containing much information under the new situation, energy-conserving and environment-protective, efficient quick, intelligent and safe, management be can not meet polynary etc.
Social demand；
2nd, the software and hardware of control system can not accomplish compatible, and material cost, development cost and maintenance cost occupy height not
Under, it is unfavorable for the market competition of product；
3rd, the site operation cycle is long, and installation process is complicated, and human cost is too high；
4th, the remote maintenance and remote upgrade of system can not be realized.
The content of the invention
To overcome the deficiencies in the prior art, it is distributed that the utility model provides a kind of dry-mixed mortar plant based on wireless WIFI
Intelligence control system, control model changes into distributed AC servo system by past traditional centerized fusion, and system is more reliable, spirit
Live, open, being easy to safeguard, the system control for being adapted to current dry-mixed mortar plant is applied.
To achieve the above object, the utility model is achieved through the following technical solutions：
A kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI, including monitoring and administrative unit, nothing
Circuit with multiple control units, monitoring and administrative unit by passing through wireless routing and the wireless WIFI network chain of control unit composition
Road.
Described control unit includes sand processed and controlled with drying control unit, dispensing and mixed control unit, warehousing management
Unit.
Be designed with WIFI intelligent controllers in described each control unit, control unit by WIFI intelligent controllers with
Wireless WIFI network is connected.
The sand processed includes 32 ARM master cpus units with the WIFI intelligent controllers in drying control unit, wireless
WIFI interface, digital-quantity input interface, Temperature Humidity Sensor interface, storage material-level measure interface, digital-quantity output interface,
RS485 communication interfaces, ethernet interface and touch screen operation panel.
WIFI intelligent controllers in the dispensing and mixed control unit include 32 ARM master cpus units, wireless
WIFI interface, pressure sensor interface, digital-quantity output interface and touch screen operation panel.
WIFI intelligent controllers in the warehousing management control unit include 32 ARM master cpus units, wireless WIFI
Interface, digital-quantity input interface, digital-quantity output interface and touch screen operation panel.
The monitoring includes main control computer, wireless WIFI interface, lan controller interface, digital quantity with administrative unit
Output interface, Ethernet output interface and touch screen operation panel.
The sand processed and digital-quantity input interface of the drying control unit by WIFI intelligent controllers, Temperature Humidity Sensor
Interface, storage material-level measure interface, digital-quantity output interface and RS485 communication interfaces connect sand processed and drying system, and control
Sand feeding processed, sand processed drying, dry sand storage and sand centralized dust-removing system processed.
Pressure sensor interface and digital output that the dispensing passes through WIFI intelligent controllers with mixed control unit
Interface connect batch mixing system, and control sand scale dispensing, powder scale dispensing, additive scale dispensing, mixings, stir dedusting and
Finished product packing.
The warehousing management control unit is connect by the digital-quantity input interface and digital output of WIFI intelligent controllers
Mouth connection WMS, and control warehouse for finished product material position, warehouse for finished product charging, warehouse for finished product discharging and warehouse for finished product dedusting.
The monitoring and administrative unit main control computer are industrial computer, are entered by wireless WIFI interface and field control unit
Row wireless telecommunications are connected, and pass through lan controller interface and Field Monitoring System, dispatching management information system and major incident command system
Connection, GPRS remote data transmissions are carried out by Ethernet interface.
Touch screen operation panel is additionally provided with the WIFI intelligent controllers of described each control unit, is shown, work(
Can operation and parameter setting.
Compared with prior art, the beneficial effects of the utility model are：
The utility model uses the intelligent controller modularized design with wireless WIFI, and these control modules have general
Property, by configuration, dry-mixed mortar plant can be not only controlled, and other various types of stirrings can also be controlled by configuration
Stand.Possess following some control functions using the dcs of WIFI intelligent controllers, so as to realize the height of equipment
It is intelligent：
1st, based on Automated condtrol and technology of Internet of things, the collection to equipment operating condition and component health parameters is realized.
Data are sent to cloud server by internet and wireless network, and substantial amounts of data are by technology and service team's specialty point
Analysis, actively provides remote diagnosis, plant maintenance, the value-added service saved energy consumption, manage Added Management for customer equipment.
2nd, remote service is implemented by cloud platform.
3rd, real time and on line monitoring is realized.
4th, equipment fault very first time diagnosis problem.
5th, backstage technical staff instructs Field Force's troubleshooting.
6th, remote health observing and controlling is implemented to equipment.
7th, observing and controlling analytical equipment running status.
8th, assessment is periodically made to equipment state.
9th, production operation personnel early warning.
10th, effective warning function is utilized.
The 11st, enough maintenance maintenance plans are provided.
12nd, real-time monitoring collection duty parameter, in time amendment.
13rd, user scene can realize voice and text information transmission with handset Wechat.
14th, site operation people or dispatcher are not limited in control room, it is possible to achieve away from scene manipulation, make control more
Hommization.
15th, using fuzzy control theory, the automatic algorithms of mixing time are realized, accomplishes intelligence stirring work, improves stirring
Efficiency, reduction energy consumption, raising mixing quality.
16th, measuring accuracy is higher, control speed faster.
Brief description of the drawings
Fig. 1 is distributed network structure schematic diagram of the present utility model；
Fig. 2 is sand processed of the present utility model and drying control unit control structure schematic diagram；
Fig. 3 is dispensing of the present utility model and mixed control unit control structure schematic diagram；
Fig. 4 is warehousing management control unit control structure schematic diagram of the present utility model；
Fig. 5 is monitoring of the present utility model and management control structure schematic diagram.
Embodiment
The utility model is described in detail with reference to Figure of description, it should be noted that of the present utility model
Implementation is not limited to following embodiment.
As shown in figure 1, a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI, including monitoring and pipe
Unit, wireless routing and multiple control units are managed, monitoring is made up of wireless with administrative unit wireless routing and control unit
WIFI network link.
Described control unit includes sand processed and controlled with drying control unit, dispensing and mixed control unit, warehousing management
Unit；
Be designed with WIFI intelligent controllers in described each control unit, control unit by WIFI intelligent controllers with
Wireless WIFI network is connected.
As shown in Fig. 2 the sand processed includes 32 ARM master cpus with the WIFI intelligent controllers in drying control unit
Unit, wireless WIFI interface, digital-quantity input interface, Temperature Humidity Sensor interface, storage material-level measure interface, digital output
Interface, RS485 communication interfaces, ethernet interface and touch screen operation panel.
As shown in figure 3, the dispensing includes 32 ARM master cpus with the WIFI intelligent controllers in mixed control unit
Unit, wireless WIFI interface, pressure sensor interface, digital-quantity output interface and touch screen operation panel.
As shown in figure 4, the WIFI intelligent controllers in the warehousing management control unit include 32 ARM master cpu lists
First, wireless WIFI interface, digital-quantity input interface, digital-quantity output interface and touch screen operation panel.
As shown in figure 5, the monitoring includes main control computer, wireless WIFI interface, lan controller with administrative unit
Interface, digital-quantity output interface, Ethernet output interface and touch screen operation panel.
The sand processed and digital-quantity input interface of the drying control unit by WIFI intelligent controllers, Temperature Humidity Sensor
Interface, storage material-level measure interface, digital-quantity output interface and RS485 communication interfaces connect sand processed and drying system, and control
Sand feeding processed, sand processed drying, dry sand storage and sand centralized dust-removing system processed.
Pressure sensor interface and digital output that the dispensing passes through WIFI intelligent controllers with mixed control unit
Interface connect batch mixing system, and control sand scale dispensing, powder scale dispensing, additive scale dispensing, mixings, stir dedusting and
Finished product packing.
The warehousing management control unit is connect by the digital-quantity input interface and digital output of WIFI intelligent controllers
Mouth connection WMS, and control warehouse for finished product material position, warehouse for finished product charging, warehouse for finished product discharging and warehouse for finished product dedusting.
The monitoring and administrative unit main control computer are industrial computer, are entered by wireless WIFI interface and field control unit
Row wireless telecommunications are connected, and pass through lan controller interface and Field Monitoring System, dispatching management information system and major incident command system
Connection, GPRS remote data transmissions are carried out by Ethernet interface.
Touch screen operation panel is additionally provided with the WIFI intelligent controllers of described each control unit, is shown, work(
Can operation and parameter setting.
Without control line between described control unit and monitoring and administrative unit, the wireless WIFI nets completely in system
The communication of network control whole system and data exchange.An organic whole is constituted in a network, realizes wireless WIFI's
Network intelligent management system.
The WIFI intelligent controllers are the core apparatus of each part, and intelligent controller is by 32 ARM high speed processors
As master cpu unit, arithmetic speed is fast, and proportioning accuracy is high, and system real time is powerful；WIFI intelligent controllers have abundant
Peripheral control interface, can control any external equipment, including：Pressure sensor, Temperature Humidity Sensor, digital quantity input
Output, analog input and output, Ethernet interface, CAN interface, RS485 field-bus interfaces, wireless WIFI network interface
Etc..Connect each outside execution unit at scene by these interfaces, the whole system sand of display, drying, dispensing, mixing, conveying,
The control such as storage.
Above example is implemented lower premised on technical solutions of the utility model, gives detailed embodiment
With specific operating process, but protection domain of the present utility model is not limited to the above embodiments.Side used in above-described embodiment
Method is conventional method unless otherwise instructed.
Claims (6)
1. a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI, it is characterised in that including monitoring and pipe
Unit, wireless routing and multiple control units are managed, monitoring is made up of wireless with administrative unit wireless routing and control unit
WIFI network link；
Described control unit includes sand processed and drying control unit, dispensing and mixed control unit, warehousing management control unit；
WIFI intelligent controllers are designed with described each control unit, control unit is by WIFI intelligent controllers and wirelessly
WIFI network is connected；
The sand processed connects with the WIFI intelligent controllers in drying control unit including 32 ARM master cpus units, wireless WIFI
Mouth, digital-quantity input interface, Temperature Humidity Sensor interface, storage material-level measure interface, digital-quantity output interface, RS485 communications
Interface, ethernet interface and touch screen operation panel；
The dispensing connects with the WIFI intelligent controllers in mixed control unit including 32 ARM master cpus units, wireless WIFI
Mouth, pressure sensor interface, digital-quantity output interface and touch screen operation panel；
WIFI intelligent controllers in the warehousing management control unit connect including 32 ARM master cpus units, wireless WIFI
Mouth, digital-quantity input interface, digital-quantity output interface and touch screen operation panel；
The monitoring includes main control computer, wireless WIFI interface, lan controller interface, digital output with administrative unit
Interface, Ethernet output interface and touch screen operation panel.
2. a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI according to claim 1, it is special
Levy and be, the sand processed and digital-quantity input interface of the drying control unit by WIFI intelligent controllers, Temperature Humidity Sensor
Interface, storage material-level measure interface, digital-quantity output interface and RS485 communication interfaces connect sand processed and drying system, and control
Sand feeding processed, sand processed drying, dry sand storage and sand centralized dust-removing system processed.
3. a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI according to claim 1, it is special
Levy and be, the dispensing is connect with mixed control unit by the pressure sensor interface and digital output of WIFI intelligent controllers
Mouthful connection batch mixing system, and control sand scale dispensing, powder scale dispensing, additive scale dispensing, mixings, stir dedusting and into
Product are packed.
4. a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI according to claim 1, it is special
Levy and be, digital-quantity input interface and digital-quantity output interface that the warehousing management control unit passes through WIFI intelligent controllers
WMS is connected, and controls warehouse for finished product material position, warehouse for finished product charging, warehouse for finished product discharging and warehouse for finished product dedusting.
5. a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI according to claim 1, it is special
Levy and be, the monitoring and administrative unit main control computer are industrial computer, are entered by wireless WIFI interface and field control unit
Row wireless telecommunications are connected, and pass through lan controller interface and Field Monitoring System, dispatching management information system and major incident command system
Connection, GPRS remote data transmissions are carried out by Ethernet interface.
6. a kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI according to claim 1, it is special
Levy and be, touch screen operation panel is additionally provided with the WIFI intelligent controllers of described each control unit, shown, function
Operation and parameter setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720121348.5U CN206505287U (en) | 2017-02-09 | 2017-02-09 | A kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720121348.5U CN206505287U (en) | 2017-02-09 | 2017-02-09 | A kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI |
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| Publication Number | Publication Date |
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| CN206505287U true CN206505287U (en) | 2017-09-19 |
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|---|---|---|---|
| CN201720121348.5U Expired - Fee Related CN206505287U (en) | 2017-02-09 | 2017-02-09 | A kind of dry-mixed mortar plant distributed intelligent control system based on wireless WIFI |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159304A (en) * | 2018-09-18 | 2019-01-08 | 山推建友机械股份有限公司 | A kind of concrete mixing plant remote wireless control system |
| CN109542058A (en) * | 2018-11-15 | 2019-03-29 | 苏州宏久航空防热材料科技有限公司 | A kind of wet process mat production line Internet of Things feed electric-control system |
-
2017
- 2017-02-09 CN CN201720121348.5U patent/CN206505287U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109159304A (en) * | 2018-09-18 | 2019-01-08 | 山推建友机械股份有限公司 | A kind of concrete mixing plant remote wireless control system |
| CN109542058A (en) * | 2018-11-15 | 2019-03-29 | 苏州宏久航空防热材料科技有限公司 | A kind of wet process mat production line Internet of Things feed electric-control system |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170919 Termination date: 20210209 |