CN109542058A - A kind of wet process mat production line Internet of Things feed electric-control system - Google Patents

A kind of wet process mat production line Internet of Things feed electric-control system Download PDF

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Publication number
CN109542058A
CN109542058A CN201811358207.0A CN201811358207A CN109542058A CN 109542058 A CN109542058 A CN 109542058A CN 201811358207 A CN201811358207 A CN 201811358207A CN 109542058 A CN109542058 A CN 109542058A
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China
Prior art keywords
information
module
control system
fiber
message processing
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CN201811358207.0A
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Chinese (zh)
Inventor
叶信立
其他发明人请求不公开姓名
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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Suzhou Superlong Aviation Heat Resistance Material Technology Co Ltd
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Priority to CN201811358207.0A priority Critical patent/CN109542058A/en
Publication of CN109542058A publication Critical patent/CN109542058A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
    • G05B19/4183Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by data acquisition, e.g. workpiece identification
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention discloses a kind of feed electric-control systems of wet process mat production line Internet of Things, it is made of fiber conveyer, fiber feeding machine, belt weighing conveyer, slurry balance system, the binder circulatory system, including information acquisition module, information transmission modular, message processing module and information feedback module, the information feedback module cooperates with the receiving module being arranged in operator.Compared with prior art, the present invention combines Internet of Things with the feed electric-control system of traditional wet process mat production line, by installing sensor real-time feedback information respectively on feed electric-control system, judge whether each data information is normal by message processing module, to abnormal data information, message processing module issues the corresponding command signal, and abnormal data is passed into operator, supervisory efficiency is high, guarantee the normal use of feed electric-control system, conscientiously the normal preparation for guaranteeing subsequent blanket, using simple, conveniently.

Description

A kind of wet process mat production line Internet of Things feed electric-control system
Technical field
The present invention relates to a kind of Internet of Things to be fed electric-control system, supplies more particularly to a kind of wet process mat production line Internet of Things Expect electric-control system.
Background technique
The central control system of ultra-fine fibre glass wet process mat production line is by feed electric-control system, driving control system two Most of composition, wherein feed electric-control system is related to the raw material stability of mat production line, it is production high-performance glass fiber Basic place.Currently, feed electric-control system breaks down since some units and worker's fire protection rule operation consciousness are thin Situation is very universal.Once system parameter deviates normal value, the Material supply system of production line can occur mistake, influence subsequent The quality of preparation process and final finished.Meanwhile with the continuous development of ultra-fine fibre glass wet method felt production line, feed electricity Towards integrated, complication, fining development, the requirement to each device inside feed electric-control system is also constantly mentioning control system Height realizes that feed the comprehensive of electric-control system, Real-time Monitor Management become a kind of an urgent demand for wet method felt processing enterprise.
The management of wet process mat feed electric-control system is also rested on by manpower to all parts in system one by one at present Live tracking, monitoring are carried out, waste of human resource is serious, and low efficiency, cannot timely and effectively feed back feed electric-control system Global Information;In addition to the device signal supervision deviateed, there are loopholes, notification technique personnel cannot repair in time, very big shadow Subsequent mat production is rung.
Internet of Things refers to through various information sensing devices, any required monitoring of acquisition in real time, connection, interaction object or The information of the various needs such as process, the huge network formed in conjunction with internet.The purpose is to realize object and object, object with People, the connection of all articles and network facilitate identification, manage and control.
Therefore, how to realize Internet of Things and be fed the combination of electric-control system, be to realize to be fed the comprehensive, real-time of electric-control system The key point of monitoring management.
Application No. is 201510973254.6 Chinese invention patents to disclose a kind of fire hydrant supervision based on Internet of Things System belongs to Internet of Things in the application field of fire hydrant facilities, including the information acquisition module being mounted on fire hydrant and information The information transmission modular of acquisition module connection, the message processing module and and message processing module being connect with information transmission modular The information feedback module of connection, the information feedback module cooperate with the receiving module being arranged in operator.The invention Fire hydrant supervisory systems fire hydrant can be carried out in real time, efficient monitoring, and it is anti-to carry out information to the fire hydrant being damaged Feedback, notifies maintenance personal to handle, guarantees the normal use of fire hydrant in time, guarantees being normally carried out for extinguishing operation conscientiously, uses Simply, conveniently.
Application No. is 201710249632.5 Chinese invention patents to disclose a kind of Internet of Things intelligence arms locker and its use Method, including the intelligent arms locker ontology stored for gun;Several electronic tags;It is intrinsic in the intelligent arms locker with setting E-tag reader;Antenna on the intelligent arms locker ontology is set;It is connected with the e-tag reader, antenna It connects, received for signal, the control module of processing.Using the above design, the quick lookup to gun, input rifle number letter are supported It ceases, the gun in each arms locker of system automatically retrieval, and the position of target gun, arms locker number is showed into administrative staff, fill Standby statistics;System can be not required to very important person to scene, manager can grasp all gun numbers in reservoir area in several seconds with quick counting Amount, rifle number etc., compared with manually making an inventory, accuracy and timeliness improve several orders of magnitude and receive verifying;In conjunction with skills such as fingerprint recognitions Art can carry out authentication to receiving and giving back personnel, guarantee safety.
The emphasis Workshop monitoring system based on Internet of Things is disclosed application No. is 201710220196.9 Chinese invention patent System, the invention belong to monitoring technology field, and in particular to the emphasis Workshop monitoring system based on Internet of Things, emphasis monitoring of tools list Member is sent to the monitoring management server for the emphasis equipment running status, and receives the monitoring management service The control instruction that device issues executes corresponding actions;Electronic eyes passes real-time video information for workshop to be monitored online Transport to the monitoring management server.The emphasis Workshop monitoring system based on Internet of Things that the invention provides, in real time to emphasis vehicle Between inside and inlet and outlet carry out high-resolution video monitoring;It can record and check online the video record of each point;Life is effectively ensured Produce the safety standard operation of live emphasis equipment and infrastructure;Effective monitoring and management are carried out to the environment in workshop;It offsets Anti- facility can be carried out long-range control, handle emergency event in time.
Application No. is 201510925995.7 Chinese invention patents to disclose a kind of Internet of Things community cold chain preservation temperature Monitor cabinet and monitoring method.With the development of electric network, the demand to Cold Chain Logistics continues to increase, and cold chain equipment Requirement mentions It rises, community, the country does not promote the Internet of Things community cold chain preservation temperature monitoring cabinet or terminal cabinet of people's quality of the life at present.It should Inventing its composition includes: cold chain terminal cabinet ontology, and the cold chain terminal cabinet ontology is rectangular box structure, the cold chain Terminal cabinet body interior is separately installed with control system, temperature sensor, middle position above the cold chain terminal cabinet ontology Display touch screen is installed, electronic labelling system is installed below the display touch screen, under the electronic labelling system Side is equipped with card-reading zone, and end face is separately installed with fault alarm, wireless communication port above the cold chain terminal cabinet ontology.It should Invention is mainly used for Internet of Things community cold chain preservation temperature monitoring cabinet.
Such as above-mentioned several patents, Internet of Things is disclosed in the technical application of different field, but is produced in wet process mat Application on line feed electric-control system, which also rarely has, to be referred to, therefore, urgent need develops a kind of wet process mat production line Internet of Things feed electricity Control system.
Summary of the invention
The purpose of the present invention overcomes the shortcomings of the prior art, and provides a kind of wet process mat production line Internet of Things feed electricity Control system.
The technical solution adopted to achieve the purpose of the present invention is: a kind of wet process mat production line Internet of Things feed is automatically controlled System is made of fiber conveyer, fiber feeding machine, belt weighing conveyer, slurry balance system, the binder circulatory system, It is characterized by comprising the information acquisition modules being mounted on feed electric-control system, the information transmission connecting with information acquisition module Module, the message processing module being connect with information transmission modular and the information feedback module being connect with message processing module, it is described The receiving module that information feedback module and operator wear is wirelessly connected.
Further, the information acquisition module, for acquiring the related status information of feed electric-control system;
The information transmission modular, the status information of the feed electric-control system for information acquisition module to be collected into is converted into can The signal is simultaneously delivered in message processing module by the data-signal of identification;
The message processing module, for receiving the feed electric-control system data-signal through information transmission modular conveying and to the letter It number is analyzed and processed, according to the content of signal, message processing module issues order feedback signal to information feedback module;
The information feedback module, for receiving the command signal of message processing module sending and making corresponding feedback action, Partial feedback command signal is transferred to the receiving module being mounted on operator through information feedback module simultaneously, passes through reception Module notifies operator to carry out related work;
The information acquisition module includes the electromechanical transducer being mounted in fiber conveyer, the material being mounted in fiber feeding machine Level sensor, the gravity sensor being mounted on belt weighing conveyer, the liquid level sensor being mounted in slurry balance system, And it is mounted on the liquid level sensor in the binder circulatory system;
The electromechanical transducer is mounted on the side of fiber conveyer, for acquiring the speed signal of motor;
The level sensor is mounted on inside the feed bin of fiber feeding machine, for acquiring the level signals of fiber;
The gravity sensor is mounted on the belt of belt weighing conveyer, for acquiring the fiber information above belt;
The liquid level sensor be mounted on the agitator tank of slurry balance system, slurry tank, feeding pump, back water pump, circulating pump and The agitator tank of the binder circulatory system, basin, circulating tank, screw pump, on steeping vat, for acquiring the liquid level of slurry and binder Information;
The information transmission modular, including wireless transceiver circuit, the wireless transceiver circuit pass motor in information acquisition module Sensor, level sensor, gravity sensor and the feed electric-control system information of liquid level sensor acquisition are converted into identifiable number It is believed that number and pass to message processing module;
The message processing module includes central processing unit, and the central processing unit is to wireless transceiver circuit in information transmission modular It converts and the data-signal transmitted is analyzed, and feed electric-control system will be prestored in the data information and central processing unit of transmitting Information compares, and when discovery feed electric-control system is deposited when abnormal, central processing unit issues feedback command, automatically controlled according to being fed The unusual condition of system, control information feedback module make respective feedback movement or to the reception moulds being arranged in operator Block issues repair orders signal;
The information feedback module includes speed signal, the fiber feeding machine fiber for being respectively used to display fiber conveyer motor The liquid level of fiber information, slurry balance system and the binder circulatory system above level signals, belt weighing conveyer belt The display screen and alarm of information, when the deviation of signal for being fed electric-control system each section is more than to a certain degree, information feeds back mould Alarm in block sounds an alarm, while central processing unit is sent out by information feedback module to the receiving module with operator Repair orders out;
The receiving module be can with central processing unit by the smart phone of wireless network connection, tablet computer, smartwatch, Intelligent glasses.
The beneficial effects of the present invention are: compared with prior art, the present invention produces Internet of Things and traditional wet process mat The feed electric-control system of line combines, by installing electromechanical transducer, level sensor, gravity respectively on feed electric-control system Level signals, the belt of the speed signal of sensor and the real-time fiber conveyer motor of liquid level sensor, fiber feeding machine fiber Fiber information, the liquid level information of slurry balance system and the binder circulatory system above weighing conveyer belt, and pass through letter It ceases transmission module and each change information is passed into message processing module, each of feed electric-control system is judged by message processing module Whether data information is normal, and to the data information being abnormal, message processing module issues corresponding command signal, passes through information Feedback module and/or receiving module cooperation, deviate situation for abnormal data and generation and pass to operator, it is ensured that operator Timely and effectively data deviation point can be overhauled, supervisory efficiency is high, guarantees the normal use of feed electric-control system, protects conscientiously The normal preparation for demonstrate,proving subsequent blanket, using simple, conveniently.
Detailed description of the invention
Fig. 1 is a kind of wet process mat production line Internet of Things feed electric-control system schematic illustration.
Fig. 2 is a kind of process for using figure of wet process mat production line Internet of Things feed electric-control system.
Specific embodiment
Combined with specific embodiments below, the present invention is furture elucidated, it should be understood that these embodiments are merely to illustrate the present invention Rather than limit the scope of the invention, after the present invention has been read, those skilled in the art are to various equivalences of the invention It is as defined in the appended claims that the modification of form falls within the application.
Embodiment
Referring to Fig.1, Fig. 2 is a kind of wet process mat production line Internet of Things feed electric-control system, by fiber conveyer, fiber Feeding machine, belt weighing conveyer, slurry balance system, the binder circulatory system are constituted, it is characterised in that including being mounted on confession Material electric-control system on information acquisition module, connect with information acquisition module information transmission modular, and information transmission modular company The message processing module connect and the information feedback module connecting with message processing module, the information feedback module and setting exist Receiving module cooperation with operator;
The information acquisition module, for acquiring the related status information of feed electric-control system;The information transmission modular, is used for Identifiable data-signal is converted by the status information for the feed electric-control system that information acquisition module is collected into and by the signal It is delivered in message processing module;The message processing module, for receiving the automatically controlled system of feed conveyed through information transmission modular System data-signal is simultaneously analyzed and processed the signal, and according to the content of signal, message processing module is sent out to information feedback module Order feedback signal out;The information feedback module, for receiving the command signal of message processing module sending and making corresponding Feedback action, while partial feedback command signal is transferred to the reception mould being mounted on operator through information feedback module Block notifies operator to carry out related work by receiving module;
The information acquisition module includes the electromechanical transducer being mounted in fiber conveyer, the material being mounted in fiber feeding machine Level sensor, the gravity sensor being mounted on belt weighing conveyer, the liquid level sensor being mounted in slurry balance system, And it is mounted on the liquid level sensor in the binder circulatory system.The electromechanical transducer is mounted on the side of fiber conveyer, uses In the speed signal of acquisition motor;The level sensor is mounted on inside the feed bin of fiber feeding machine, for acquiring fiber Level signals;The gravity sensor is mounted on the belt of belt weighing conveyer, for acquiring the fiber letter above belt Breath;The liquid level sensor is mounted on the agitator tank of slurry balance system, slurry tank, feeding pump, back water pump, circulating pump and viscous Tie the agitator tank of the agent circulatory system, basin, circulating tank, screw pump, on steeping vat, the liquid level for acquiring slurry and binder is believed Breath;
The information transmission modular, including wireless transceiver circuit, the wireless transceiver circuit pass motor in information acquisition module Sensor, level sensor, gravity sensor and the feed electric-control system information of liquid level sensor acquisition are converted into identifiable number It is believed that number and pass to message processing module;
The message processing module includes central processing unit, and the central processing unit is to wireless transceiver circuit in information transmission modular It converts and the data-signal transmitted is analyzed, and feed electric-control system will be prestored in the data information and central processing unit of transmitting Information compares, and when discovery feed electric-control system is deposited when abnormal, central processing unit issues feedback command, automatically controlled according to being fed The unusual condition of system, control information feedback module make respective feedback movement or to the reception moulds being arranged in operator Block issues repair orders signal;
The information feedback module includes speed signal, the fiber feeding machine fiber for being respectively used to display fiber conveyer motor The liquid level of fiber information, slurry balance system and the binder circulatory system above level signals, belt weighing conveyer belt The display screen and alarm of information, when the deviation of signal for being fed electric-control system each section is more than to a certain degree, information feeds back mould Alarm in block sounds an alarm, while central processing unit is sent out by information feedback module to the receiving module with operator Repair orders out;
The receiving module be can with central processing unit by the smart phone of wireless network connection, tablet computer, smartwatch, Intelligent glasses.
Embodiment through the invention mutually ties the feed electric-control system of Internet of Things and traditional wet process mat production line It closes, electromechanical transducer, level sensor, gravity sensor and liquid level sensor is installed respectively on feed electric-control system, in real time Feedback signal, and each change information is passed to by message processing module by information transmission modular, by information feedback module and/ Or receiving module cooperation, it is ensured that operator can timely and effectively overhaul data deviation point, and supervisory efficiency is high, guarantee to supply The normal use for expecting electric-control system, guarantees the normal preparation of subsequent blanket conscientiously, using simple, conveniently.
It above are only the specific embodiment of the present invention, but the design concept of the present invention is not limited to this, all benefits It is made a non-material change to the present invention with this design, should belong to the behavior for invading the scope of protection of the invention.But it is all Without departing from the content of technical solution of the present invention, according to the technical essence of the invention any type of letter to the above embodiments Single modification, equivalent variations and remodeling, still fall within the protection scope of technical solution of the present invention.

Claims (2)

1. a kind of wet process mat production line Internet of Things is fed electric-control system, defeated by fiber conveyer, fiber feeding machine, belt weighing Machine, slurry balance system, the binder circulatory system is sent to constitute, it is characterised in that including the information being mounted on feed electric-control system Acquisition module, the information transmission modular being connect with information acquisition module, the message processing module being connect with information transmission modular and The information feedback module connecting with message processing module, the information feedback module and the receiving module that operator wears are wireless Connection.
2. wet process mat production line Internet of Things according to claim 1 is fed electric-control system, it is characterised in that the information Acquisition module, for acquiring the related status information of feed electric-control system;
The information transmission modular, the status information of the feed electric-control system for information acquisition module to be collected into is converted into can The signal is simultaneously delivered in message processing module by the data-signal of identification;
The message processing module, for receiving the feed electric-control system data-signal through information transmission modular conveying and to the letter It number is analyzed and processed, according to the content of signal, message processing module issues order feedback signal to information feedback module;
The information feedback module, for receiving the command signal of message processing module sending and making corresponding feedback action, Partial feedback command signal is transferred to the receiving module being mounted on operator through information feedback module simultaneously, passes through reception Module notifies operator to carry out related work;
The information acquisition module includes the electromechanical transducer being mounted in fiber conveyer, the material being mounted in fiber feeding machine Level sensor, the gravity sensor being mounted on belt weighing conveyer, the liquid level sensor being mounted in slurry balance system, And it is mounted on the liquid level sensor in the binder circulatory system;
The electromechanical transducer is mounted on the side of fiber conveyer, for acquiring the speed signal of motor;
The level sensor is mounted on inside the feed bin of fiber feeding machine, for acquiring the level signals of fiber;
The gravity sensor is mounted on the belt of belt weighing conveyer, for acquiring the fiber information above belt;
The liquid level sensor be mounted on the agitator tank of slurry balance system, slurry tank, feeding pump, back water pump, circulating pump and The agitator tank of the binder circulatory system, basin, circulating tank, screw pump, on steeping vat, for acquiring the liquid level of slurry and binder Information;
The information transmission modular, including wireless transceiver circuit, the wireless transceiver circuit pass motor in information acquisition module Sensor, level sensor, gravity sensor and the feed electric-control system information of liquid level sensor acquisition are converted into identifiable number It is believed that number and pass to message processing module;
The message processing module includes central processing unit, and the central processing unit is to wireless transceiver circuit in information transmission modular It converts and the data-signal transmitted is analyzed, and feed electric-control system will be prestored in the data information and central processing unit of transmitting Information compares, and when discovery feed electric-control system is deposited when abnormal, central processing unit issues feedback command, automatically controlled according to being fed The unusual condition of system, control information feedback module make respective feedback movement or to the reception moulds being arranged in operator Block issues repair orders signal;
The information feedback module includes speed signal, the fiber feeding machine fiber for being respectively used to display fiber conveyer motor The liquid level of fiber information, slurry balance system and the binder circulatory system above level signals, belt weighing conveyer belt The display screen and alarm of information, when the deviation of signal for being fed electric-control system each section is more than to a certain degree, information feeds back mould Alarm in block sounds an alarm, while central processing unit is sent out by information feedback module to the receiving module with operator Repair orders out;
The receiving module be can with central processing unit by the smart phone of wireless network connection, tablet computer, smartwatch, Intelligent glasses.
CN201811358207.0A 2018-11-15 2018-11-15 A kind of wet process mat production line Internet of Things feed electric-control system Pending CN109542058A (en)

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Cited By (1)

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