CN206502732U - A kind of sludge drying system - Google Patents

A kind of sludge drying system Download PDF

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Publication number
CN206502732U
CN206502732U CN201621486543.XU CN201621486543U CN206502732U CN 206502732 U CN206502732 U CN 206502732U CN 201621486543 U CN201621486543 U CN 201621486543U CN 206502732 U CN206502732 U CN 206502732U
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CN
China
Prior art keywords
desiccation
cylinder
main cylinder
heat smoke
sludge
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621486543.XU
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Chinese (zh)
Inventor
周智
罗伟
周南
王贵超
樊军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Kegu Environmental Protection Technology Co ltd
Original Assignee
Hunan Tour Puruite Environmental Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN201621486543.XU priority Critical patent/CN206502732U/en
Application granted granted Critical
Publication of CN206502732U publication Critical patent/CN206502732U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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  • Treatment Of Sludge (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The utility model discloses a kind of sludge drying system, including the main cylinder of desiccation, small desiccation cylinder, frame, motor, rotor main shaft, microwave generator, pretreatment box, temperature control system, the main cylinder top of desiccation is provided with sludge inlet and heat smoke gas outlet, bottom away from sludge inlet end is provided with dry mud discharging opening, the other end is provided with heat smoke air inlet pipe, middle part is provided with delivery port, surrounding is equipped with microwave generator, described frame is provided with the bearing block for being used for positioning rotor main shaft, motor is connected by decelerator with rotor main shaft, described rotor main shaft is provided with auger catch bar.The system improves sludge drying efficiency with intermittent type microwave rupture of membranes, and safety and environmental protection, desiccation works well, great promotion prospect.

Description

A kind of sludge drying system
Technical field
The utility model belongs to sludge drying field, is related to a kind of sludge drying system.
Background technology
It is estimated that the sludge quantity (dry weight) that municipal sewage plant of China is discharged every year at present is about 1,300,000 tons, and Annual growth is more than 10%, and particularly in the higher several cities of Chinese Urbanization level and area, sludge problem of outlet is It is very prominent.
Sludge heat drying generally comprises direct heat drying and indirect heat drying, and direct heat drying be present, such as heat It can not recycle, cause to waste, tail gas can cause secondary pollution;Indirect heat drying equally exists some problems, such as volume Huge, drying efficiency is low, and floor space is big.It is existing because the moisture in sludge is primarily present in microorganism and parasite egg Their cell membrane is not all typically being destroyed to sludge extrusion dehydration, so the efficiency to sludge extrusion dehydration needs further Lifting.
The content of the invention
It is not enough in order to solve prior art, the utility model provide it is a kind of it is simple in construction, easy to operate, being capable of high-efficiency environment friendly To sludge carry out desiccation dehydration system.
In order to realize above-mentioned technical purpose, the technical solution of the utility model is,
A kind of sludge drying system, including drive device, the main cylinder of desiccation, small desiccation cylinder, auger catch bar, heat smoke Air inlet pipe, heat smoke gas outlet, escape pipe, discharging opening and frame, being arranged in frame for the main cylinder level of described desiccation are described Small desiccation cylinder quantity at least two, and axis and the main cylinder diameter parallel of desiccation be arranged in the main cylinder of desiccation, Mei Ge little There is the auger catch bar being coaxially set in desiccation cylinder, described drive device is arranged at the front end of the main cylinder of desiccation and driving Auger catch bar, described heat smoke air inlet pipe is arranged on the main cylinder of desiccation to enter close to one end of drive device, heat smoke The outside heat smoke source of input port connection of tracheae, the delivery outlet of heat smoke air inlet pipe connects each small desiccation by pipeline respectively Cylinder, heat smoke gas outlet is arranged at one end away from drive device on the main cylinder of desiccation, and described escape pipe connects small desiccation cylinder simultaneously The gas produced in discharge mud drying process, described discharging opening is arranged at the tail end bottom of the main cylinder of desiccation.
A kind of described sludge drying system, in addition to pretreatment box, described pretreatment box are arranged at the main cylinder of desiccation Top, the entrance connection sludge conveyer belt of pretreatment box, the outlet of pretreatment box is provided with baffle plate, and sludge after pretreatment is by beating Each small desiccation cylinder is delivered to by conveyer belt at baffle plate after opening.
Sludge is after pretreatment box processing, and under shield is opened, and the sludge in pretreatment box enters each by conveyer belt Small desiccation cylinder, dosing conditioning is pre-processed in pretreatment box to sludge, and reducing resistivity makes sludge be more conducive to dehydration.
A kind of described sludge drying system, described drive device includes motor, transmission gear means and deceleration Device, the quantity of described decelerator is identical with auger catch bar, and described motor is distinguished by transmission gear means Connect each decelerator.
The spacing of helical blade is by front end to tail on a kind of described sludge drying system, described auger catch bar End is gradually reduced.
A kind of described sludge drying system, the side wall of described auger catch bar occurs provided with multiple microwaves Device.
Insulation material, the main cylinder of desiccation are enclosed with a kind of described sludge drying system, the outer wall of the main cylinder of described desiccation Interior to be provided with temperature control system, the output end of temperature control system connects the control end of microwave generator.
A kind of described sludge drying system, the bottom of the main cylinder of described desiccation is provided with main delivery port, described small desiccation The bottom of cylinder is provided with sub- delivery port.
A kind of described sludge drying system, described escape pipe tail end is connected with air cleaner.
A kind of described sludge drying system, described auger catch bar is hollow-core construction, and hollow-core construction is spiral shell The hollow passages of shape are revolved, auger catch bar is connected to the delivery outlet of heat smoke air inlet pipe.
A kind of described sludge drying system, described heat smoke gas outlet is connected to the input port of heat smoke air inlet pipe.
It is of the present utility model to have technical effect that, by intermittent type microwave rupture of membranes, improve sludge drying efficiency, safety collar Protect, desiccation works well, great promotion prospect.
The utility model is described in further detail below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is knot sludge drying system structure schematic diagram;
Fig. 2 is the main cylinder internal structure schematic diagram of the utility model desiccation;
Fig. 3 is the utility model auger catch bar structural representation;
Fig. 4 is this practical pretreatment box structure for conveying schematic diagram;
In figure:1 escape pipe;2 heat smoke gas outlets;3 heat-insulation layers;4 pretreatment boxes;5 conveyer belts;6 auger catch bars; 7 decelerators;8 geared systems;9 motors;10 frames;11 heat smoke air inlet pipe;12 temperature control systems;13 outlet pipes;14 Discharge nozzle;15 air cleaners;The main cylinder of 16 desiccation;17 small desiccation cylinders;18 microwave generators;19 baffle plates.
Embodiment
Referring to Fig. 1-Fig. 4, the present embodiment includes drive device, the main cylinder of desiccation, small desiccation cylinder, auger catch bar, heat Smoke inlet pipe, heat smoke gas outlet, escape pipe, discharging opening and frame, the main cylinder level of desiccation are arranged in frame, small desiccation The quantity at least two of cylinder, and axis and the main cylinder diameter parallel of desiccation be arranged in the main cylinder of desiccation, in each small desiccation cylinder There is the auger catch bar being coaxially set, drive device is arranged at the front end of the main cylinder of desiccation and drives auger to promote Bar, heat smoke air inlet pipe is arranged on the main cylinder of desiccation close to one end of drive device, and the input port connection of heat smoke air inlet pipe is outer Portion heat smoke source, the delivery outlet of heat smoke air inlet pipe connects each small desiccation cylinder by pipeline respectively, and heat smoke gas outlet is set In one end away from drive device on the main cylinder of desiccation, escape pipe connects small desiccation cylinder and discharges the gas produced in mud drying process Body, discharging opening is arranged at the tail end bottom of the main cylinder of desiccation.
In order to be pre-processed to sludge, the present embodiment also includes pretreatment box, and pretreatment box is arranged at the main cylinder of desiccation Top, the entrance connection sludge conveyer belt of pretreatment box, the outlet of pretreatment box is provided with baffle plate, and sludge after pretreatment is by beating Each small desiccation cylinder is delivered to by conveyer belt at baffle plate after opening.Sludge is after pretreatment box processing, and under shield is opened, in advance Sludge in treatment box enters each small desiccation cylinder by conveyer belt, and dosing conditioning is located in advance in pretreatment box to sludge Reason, reducing resistivity makes sludge be more conducive to dehydration.
Further, drive device includes motor, transmission gear means and decelerator, the quantity and spiral of decelerator Stirring catch bar is identical, and motor connects each decelerator by transmission gear means respectively.
Further, the spacing of helical blade is gradually reduced by front end to tail end on auger catch bar.
Further, in order to strengthen temperature rise effect, the side wall of auger catch bar is provided with multiple microwave generators.
Temperature control system is provided with insulation material, the main cylinder of desiccation in order to control to be enclosed with temperature, the outer wall of the main cylinder of desiccation System, the output end of temperature control system connects the control end of microwave generator.
In order to which the moisture in sludge is discharged, the bottom of the main cylinder of desiccation is provided with main delivery port, and the bottom of small desiccation cylinder is provided with Sub- delivery port.
In order to purify the gas of discharge, escape pipe tail end is connected with air cleaner.
In order to be heated to sludge comprehensively, described auger catch bar is hollow-core construction, and hollow-core construction is spiral shell The hollow passages of shape are revolved, auger catch bar is connected to the delivery outlet of heat smoke air inlet pipe.
In order to further utilize heat smoke, heat smoke gas outlet is connected to the input port of heat smoke air inlet pipe.
The main cylinder bottom of desiccation is provided with heat smoke air inlet pipe, and top is provided with pretreatment box, transported to sludge using conveyer belt pre- Treatment box, is equipped with baffle plate, sludge is nursed one's health and preheated in pretreatment box, is then turned between pretreatment box and the main cylinder of desiccation By sludge, you enter small desiccation cylinder to baffle plate.The main cylinder of desiccation is provided with discharge nozzle, heat smoke gas outlet and sky away from pretreatment box side Heart auger catch bar is connected by motor side, and heat smoke gas outlet is connected with the main cylinder of desiccation by motor side, The heat of heat smoke is made full use of to carry out indirectly heat to sludge,
It is connected again by escape pipe with air cleaner, heat smoke is handled, is allowed to meet after discharge standard and discharges.
Comprising four small desiccation cylinder inside the main cylinder of desiccation, it is interior and is respectively equipped with auger catch bar, and its underpart is provided with Sub- delivery port, and by pipeline converge to the main cylinder bottom of desiccation main delivery port discharge.
Auger catch bar is hollow, and heat smoke passes therethrough secondary utilization again, to avoid a part of heat smoke too fast By the way that without making full use of, the hollow space of auger catch bar is set into helical form hollow passages, increase heat smoke Flow path, make full use of its heat energy.Four small desiccation cylinder is set, and space therebetween leads to heat smoke, increases heated surface area, Sludge is fully heated.The main drum outer wall of desiccation is provided with insulation material, it is to avoid thermal loss, and in the main cylinder of desiccation built with temperature Control system is spent, temperature is controlled by.
Auger catch bar wall has microwave generator, sludge is heated, and destroy microorganism and parasite in sludge The cell membrane of worm's ovum so that its interior moisture is easier to be extruded and is evaporated.
Gear train is that drive shaft is engaged provided with a master gear with other four driven gear, passes through a motor Drive four auger catch bars.
When actual use, sludge is transported into pretreatment box using conveyer belt, is nursed one's health and is preheated, baffle plate is then turned on and allows You enter small desiccation cylinder to sludge, open motor, rotating speed and moment of torsion are adjusted using decelerator, in auger catch bar Advance forward, and sludge is dehydrated under promotion using the pressure between helical blade, and heat smoke is passed through small desiccation cylinder, it is right Sludge is heated at high temperature, while microwave generator is opened, the cell membrane of microorganism and parasite egg, hot cigarette in destruction sludge Gas is entered in the space that cored screw is stirred between catch bar and the main cylinder of desiccation and small desiccation cylinder by heat smoke gas outlet, to sludge Indirectly heat is carried out, tail gas is discharged after being handled by escape pipe through air cleaner.

Claims (10)

1. a kind of sludge drying system, it is characterised in that promoted including drive device, the main cylinder of desiccation, small desiccation cylinder, auger Bar, heat smoke air inlet pipe, heat smoke gas outlet, escape pipe, discharging opening and frame, described desiccation main cylinder level are arranged at machine On frame, the quantity at least two of described small desiccation cylinder, and axis and the main cylinder diameter parallel of desiccation are arranged at the main cylinder of desiccation It is interior, there is the auger catch bar being coaxially set in each small desiccation cylinder, described drive device is arranged at the main cylinder of desiccation Front end simultaneously drives auger catch bar, and described heat smoke air inlet pipe is arranged on the main cylinder of desiccation close to the one of drive device End, the outside heat smoke source of input port connection of heat smoke air inlet pipe, the delivery outlet of heat smoke air inlet pipe is connected respectively by pipeline Each small desiccation cylinder, heat smoke gas outlet is arranged at one end away from drive device on the main cylinder of desiccation, described escape pipe connection Small desiccation cylinder simultaneously discharges the gas produced in mud drying process, and described discharging opening is arranged at the tail end bottom of the main cylinder of desiccation.
2. a kind of sludge drying system according to claim 1, it is characterised in that also including pretreatment box, described is pre- Treatment box is arranged at the top of the main cylinder of desiccation, and the entrance of pretreatment box connects sludge conveyer belt, and the outlet of pretreatment box is provided with gear Plate, baffle plate of the sludge after pretreatment after opening is delivered to each small desiccation cylinder by conveyer belt.
3. a kind of sludge drying system according to claim 1, it is characterised in that described drive device includes driving electricity Machine, transmission gear means and decelerator, the quantity of described decelerator motor identical with auger catch bar, described Connect each decelerator respectively by transmission gear means.
4. a kind of sludge drying system according to claim 1, it is characterised in that spiral shell on described auger catch bar The spacing of vane piece is gradually reduced by front end to tail end.
5. a kind of sludge drying system according to claim 1, it is characterised in that the side of described auger catch bar Wall is provided with multiple microwave generators.
6. a kind of sludge drying system according to claim 5, it is characterised in that wrapped on the outer wall of the main cylinder of described desiccation It is wrapped with insulation material, the main cylinder of desiccation and is provided with temperature control system, the output end connection microwave generator of temperature control system Control end.
7. a kind of sludge drying system according to claim 1, it is characterised in that the bottom of the main cylinder of described desiccation is provided with Main delivery port, the bottom of described small desiccation cylinder is provided with sub- delivery port.
8. a kind of sludge drying system according to claim 1, it is characterised in that described escape pipe tail end connection is free Gas clearing machine.
9. a kind of sludge drying system according to claim 1, it is characterised in that described auger catch bar is sky Core structure, and hollow-core construction is spiral helicine hollow passages, auger catch bar is connected to the delivery outlet of heat smoke air inlet pipe.
10. a kind of sludge drying system according to claim 1, it is characterised in that described heat smoke gas outlet connection To the input port of heat smoke air inlet pipe.
CN201621486543.XU 2016-12-31 2016-12-31 A kind of sludge drying system Expired - Fee Related CN206502732U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621486543.XU CN206502732U (en) 2016-12-31 2016-12-31 A kind of sludge drying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621486543.XU CN206502732U (en) 2016-12-31 2016-12-31 A kind of sludge drying system

Publications (1)

Publication Number Publication Date
CN206502732U true CN206502732U (en) 2017-09-19

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ID=59838789

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621486543.XU Expired - Fee Related CN206502732U (en) 2016-12-31 2016-12-31 A kind of sludge drying system

Country Status (1)

Country Link
CN (1) CN206502732U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110305676A (en) * 2019-07-17 2019-10-08 华中科技大学 A kind of carbonaceous solids raw material is from maintaining pyrolysis system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110305676A (en) * 2019-07-17 2019-10-08 华中科技大学 A kind of carbonaceous solids raw material is from maintaining pyrolysis system

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20190220

Address after: 410000 -069, 7 floor, Yan Nong complex, Dongfang red community, 459, Lu Song Road, Changsha hi tech Development Zone, Hunan (cluster registration)

Patentee after: HUNAN KEGU ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD.

Address before: 410199 New Changhai Center Service Outsourcing Base, 29 Bancang South Road, Changsha Economic and Technological Development Zone, Hunan Province, 3 A Block 205 Rooms

Patentee before: HUNAN SAIPURUITE ENVIRONMENTAL TECHNOLOGY CO.,LTD.

TR01 Transfer of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170919

Termination date: 20211231

CF01 Termination of patent right due to non-payment of annual fee