CN206500442U - An energy-saving cleaning device for steel pipe processing - Google Patents
An energy-saving cleaning device for steel pipe processing Download PDFInfo
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- CN206500442U CN206500442U CN201720149099.0U CN201720149099U CN206500442U CN 206500442 U CN206500442 U CN 206500442U CN 201720149099 U CN201720149099 U CN 201720149099U CN 206500442 U CN206500442 U CN 206500442U
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Abstract
Description
技术领域technical field
本实用新型涉及钢管清洗技术领域,具体为一种用于钢管加工的节能清洗装置。The utility model relates to the technical field of steel pipe cleaning, in particular to an energy-saving cleaning device for steel pipe processing.
背景技术Background technique
钢管在冷轧生产出来以后,会有一些杂质如污渍、杂质及油质等残留在钢管的外壁上,如果不清理掉这些杂质等,钢管的外壁就会受到侵蚀,容易造成钢管的损坏,从而造成钢管的质量下降,减少了钢管的使用寿命,所以钢管外壁的清洗是必不可少的和非常重要的;After the steel pipe is produced by cold rolling, some impurities such as stains, impurities and oil will remain on the outer wall of the steel pipe. If these impurities are not cleaned up, the outer wall of the steel pipe will be eroded, which will easily cause damage to the steel pipe. The quality of the steel pipe is reduced and the service life of the steel pipe is reduced, so the cleaning of the outer wall of the steel pipe is essential and very important;
传统的钢管加工清洗装置中,通常都是在钢管的入口处采用普通直通的喷枪对钢管外壁进行喷清洁液,或是直接浸泡在清洗液中一定时间然后取出,但是两种方式清洗并不彻底,清洗效率低,清洗效果较差,浪费水资源。In the traditional steel pipe processing and cleaning device, a common straight-through spray gun is usually used to spray cleaning liquid on the outer wall of the steel pipe at the entrance of the steel pipe, or it is directly soaked in the cleaning liquid for a certain period of time and then taken out, but the two methods of cleaning are not thorough. , The cleaning efficiency is low, the cleaning effect is poor, and water resources are wasted.
实用新型内容Utility model content
本实用新型的目的在于提供一种用于钢管加工的节能清洗装置,以解决上述背景技术中提出的清洗不彻底,清洗效率低,清洗效果较差,浪费水资源的问题;The purpose of this utility model is to provide an energy-saving cleaning device for steel pipe processing to solve the problems of incomplete cleaning, low cleaning efficiency, poor cleaning effect and waste of water resources proposed in the above background technology;
为实现上述目的,本实用新型提供如下技术方案:一种用于钢管加工的节能清洗装置,包括喷砂装置、喷砂部件、风管、细沙斗、一级传送装置、清洗装置、高压水管、上喷管、风干装置、风干扇、二级传送装置、下喷管、料口、过渡辊、喷砂喷头和高压水喷头,所述喷砂部件均设在喷砂装置的内腔,且喷砂部件的顶部均连接有风管,所述细沙斗连接在风管的上端,所述一级传送装置设在喷砂装置的一侧,且一级传送装置与二级传送装置之间设有清洗装置,所述上喷管与下喷管均设在清洗装置的内腔,且上喷管与下喷管的一端均连接有高压水管,所述风干装置连接在二级传送装置的上端,且风干装置的顶部固定安装有两组风干扇,所述料口分别设在喷砂装置的两端,且料口的底部连接有过渡辊,所述喷砂喷头设在喷砂部件的内侧,所述高压水喷头分别安装在上喷管的底部与下喷管的顶部;In order to achieve the above purpose, the utility model provides the following technical solutions: an energy-saving cleaning device for steel pipe processing, including sand blasting device, sand blasting parts, air duct, fine sand bucket, primary transmission device, cleaning device, high pressure water pipe , upper nozzle, air-drying device, air-drying fan, secondary conveying device, lower nozzle, feed port, transition roller, sandblasting nozzle and high-pressure water nozzle, and the sandblasting parts are all located in the inner cavity of the sandblasting device, and The tops of the sandblasting parts are connected with air ducts, the fine sand bucket is connected to the upper end of the air ducts, the primary conveying device is arranged on one side of the sandblasting device, and between the primary conveying device and the secondary conveying device A cleaning device is provided, the upper spray pipe and the lower spray pipe are all arranged in the inner chamber of the cleaning device, and one end of the upper spray pipe and the lower spray pipe is connected with a high-pressure water pipe, and the air-drying device is connected to the secondary conveying device. The upper end, and the top of the air-drying device is fixedly installed with two groups of air-drying fans. On the inner side, the high-pressure water nozzles are respectively installed on the bottom of the upper nozzle and the top of the lower nozzle;
优选的,所述一级传送装置采用蜂窝状结构的不锈钢传送带;Preferably, the primary conveying device adopts a stainless steel conveyor belt with a honeycomb structure;
优选的,所述过渡辊的顶部与一级传送装置中不锈钢传送带表面处在同一水平线上;Preferably, the top of the transition roller is on the same level as the surface of the stainless steel conveyor belt in the primary conveying device;
优选的,所述料口的中心线高度与喷砂部件中心线高度相一致;Preferably, the height of the centerline of the feed port is consistent with the height of the centerline of the sandblasting part;
优选的,所述高压水喷头设有多组,且两侧高压水喷头的喷射方向均向中间聚拢;Preferably, there are multiple sets of high-pressure water nozzles, and the spraying directions of the high-pressure water nozzles on both sides converge towards the middle;
优选的,所述喷砂部件的中间设有圆形开孔,且喷砂喷头连接在圆形开孔的内壁上;Preferably, a circular opening is provided in the middle of the sandblasting part, and the sandblasting nozzle is connected to the inner wall of the circular opening;
与现有技术相比,本实用新型的有益效果是:该用于钢管加工的节能清洗装置设有喷砂喷头,从而将细沙斗内部的细沙喷出,可彻底的去掉钢管表面的杂质,设有多组向中间聚拢的高压水喷头,集中对钢管外壁进行清洗,从而对钢管表面残留的杂质进一步进行清洗,具有良好的清洗效果,由于经过喷砂处理,可节省水资源。Compared with the prior art, the utility model has the beneficial effects that: the energy-saving cleaning device for steel pipe processing is equipped with a sandblasting nozzle, so that the fine sand inside the fine sand bucket can be sprayed out, and the impurities on the steel pipe surface can be completely removed , There are multiple sets of high-pressure water nozzles gathered in the middle to clean the outer wall of the steel pipe in a concentrated manner, so as to further clean the impurities remaining on the surface of the steel pipe, which has a good cleaning effect. Due to the sandblasting treatment, water resources can be saved.
附图说明Description of drawings
图1为本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2为本实用新型喷砂装置侧面结构示意图;Fig. 2 is a schematic diagram of the side structure of the sandblasting device of the present invention;
图3为本实用新型喷砂部件结构示意图;Fig. 3 is a structural schematic diagram of the sandblasting part of the present invention;
图4为本实用新型上喷管结构示意图;Fig. 4 is a schematic diagram of the structure of the upper nozzle of the utility model;
图中:1、喷砂装置,2、喷砂部件,3、风管,4、细沙斗,5、一级传送装置,6、清洗装置,7、高压水管,8、上喷管,9、风干装置,10、风干扇,11、二级传送装置,12、下喷管,13、料口,14、过渡辊,15、喷砂喷头,16、高压水喷头。In the figure: 1. Sand blasting device, 2. Sand blasting parts, 3. Air duct, 4. Fine sand bucket, 5. Primary conveying device, 6. Cleaning device, 7. High pressure water pipe, 8. Upper nozzle, 9 , Air-drying device, 10, Air-drying fan, 11, Secondary conveying device, 12, Lower spray pipe, 13, Material inlet, 14, Transition roller, 15, Sandblasting nozzle, 16, High-pressure water nozzle.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围;The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative work belong to the protection scope of the present utility model;
请参阅图1-2-3-4,本实用新型提供一种技术方案:一种用于钢管加工的节能清洗装置,包括喷砂装置1、喷砂部件2、风管3、细沙斗4、一级传送装置5、清洗装置6、高压水管7、上喷管8、风干装置9、风干扇10、二级传送装置11、下喷管12、料口13、过渡辊14、喷砂喷头15和高压水喷头16,喷砂部件2均设在喷砂装置1的内腔,且喷砂部件2的顶部均连接有风管3,细沙斗4连接在风管3的上端,风管3的一端连接有空压机,从而通过空压机将细沙斗4内部的细沙送入到喷砂喷头15中,细沙斗4下端连接有控制阀,可对细沙的流量进行控制,一级传送装置5设在喷砂装置1的一侧,且一级传送装置5与二级传送装置11之间设有清洗装置6,上喷管8与下喷管12均设在清洗装置6的内腔,且上喷管8与下喷管12的一端均连接有高压水管7,高压水管7的一端连接有高压水泵,从而通过高压水泵将清洗液送入到高压水喷头16中,风干装置9连接在二级传送装置11的上端,且风干装置9的顶部固定安装有两组风干扇10,料口13分别设在喷砂装置1的两端,且料口13的底部连接有过渡辊14,喷砂喷头15设在喷砂部件2的内侧,高压水喷头16分别安装在上喷管8的底部与下喷管12的顶部;Please refer to Figure 1-2-3-4, the utility model provides a technical solution: an energy-saving cleaning device for steel pipe processing, including sandblasting device 1, sandblasting parts 2, air duct 3, fine sand bucket 4 , primary conveying device 5, cleaning device 6, high-pressure water pipe 7, upper nozzle 8, air-drying device 9, air-drying fan 10, secondary conveying device 11, lower nozzle 12, feed port 13, transition roller 14, sandblasting nozzle 15 and high-pressure water nozzle 16, sandblasting parts 2 are all located in the inner cavity of sandblasting device 1, and the tops of sandblasting parts 2 are connected with air duct 3, and fine sand bucket 4 is connected with the upper end of air duct 3, and the air duct One end of 3 is connected with an air compressor, so that the fine sand inside the fine sand bucket 4 is sent into the sandblasting nozzle 15 through the air compressor, and the lower end of the fine sand bucket 4 is connected with a control valve, which can control the flow of fine sand , the primary conveying device 5 is located on one side of the sandblasting device 1, and a cleaning device 6 is provided between the primary conveying device 5 and the secondary conveying device 11, and the upper nozzle 8 and the lower nozzle 12 are all located in the cleaning device 6, and one end of the upper nozzle 8 and the lower nozzle 12 is connected with a high-pressure water pipe 7, and one end of the high-pressure water pipe 7 is connected with a high-pressure water pump, so that the cleaning liquid is sent into the high-pressure water nozzle 16 through the high-pressure water pump, The air-drying device 9 is connected to the upper end of the secondary conveying device 11, and the top of the air-drying device 9 is fixedly equipped with two groups of air-drying fans 10, and the material port 13 is located at the two ends of the sandblasting device 1 respectively, and the bottom of the material port 13 is connected with The transition roller 14, the sandblasting nozzle 15 are arranged on the inner side of the sandblasting part 2, and the high pressure water nozzle 16 is respectively installed on the bottom of the upper nozzle 8 and the top of the lower nozzle 12;
上述实施例中,具体的,一级传送装置5采用蜂窝状结构的不锈钢传送带,由于经过喷砂后的钢管表面带有部分细沙,在经过一级传送装置5时,可将钢管表面上部分细沙通过不锈钢传送带中的蜂窝状结构掉落;In the above-mentioned embodiment, concretely, the primary transmission device 5 adopts a stainless steel conveyor belt with a honeycomb structure. Since the surface of the steel pipe after sandblasting has some fine sand, when passing through the primary transmission device 5, the upper part of the steel pipe surface can be Fine sand falls through the honeycomb structure in the stainless steel conveyor belt;
上述实施例中,具体的,过渡辊14的顶部与一级传送装置5中不锈钢传送带表面处在同一水平线上,可使钢管在经过喷砂装置1后平稳的到达一级传送装置5的表面;In the above embodiment, specifically, the top of the transition roller 14 is on the same horizontal line as the surface of the stainless steel conveyor belt in the primary conveying device 5, so that the steel pipe can smoothly reach the surface of the primary conveying device 5 after passing through the sandblasting device 1;
上述实施例中,具体的,料口13的中心线高度与喷砂部件2中心线高度相一致,保证钢管通过料口13进入到喷砂装置1内部后,能够顺利的进入到喷砂部件2内部的圆孔中,从而通过喷砂喷头15对钢管进行喷砂处理;In the above-mentioned embodiment, specifically, the height of the center line of the material port 13 is consistent with the height of the center line of the sandblasting part 2, so that after the steel pipe enters the interior of the sand blasting device 1 through the material port 13, it can smoothly enter the sandblasting part 2 In the inner circular hole, the steel pipe is sandblasted by the sandblasting nozzle 15;
上述实施例中,具体的,高压水喷头16设有多组,且两侧高压水喷头16的喷射方向均向中间聚拢,可使多组高压水喷头16集中对钢管外壁进行清洗,从而将钢管表面残留的细沙清洗掉;In the above-mentioned embodiment, specifically, there are multiple groups of high-pressure water nozzles 16, and the spraying directions of the high-pressure water nozzles 16 on both sides are all gathered toward the middle, so that multiple groups of high-pressure water nozzles 16 can concentrate on cleaning the outer wall of the steel pipe, thereby cleaning the steel pipe Wash away the remaining fine sand on the surface;
上述实施例中,具体的,喷砂部件2的中间设有圆形开孔,且喷砂喷头15连接在圆形开孔的内壁上,便于通过喷砂喷头15对钢管的外壁一周进行喷砂处理;In the above embodiment, specifically, a circular opening is provided in the middle of the sandblasting part 2, and the sandblasting nozzle 15 is connected to the inner wall of the circular opening, so that the outer wall of the steel pipe can be sandblasted for a week by the sandblasting nozzle 15. deal with;
工作原理:在使用该用于钢管加工的节能清洗装置时,首先需对整个用于钢管加工的节能清洗装置有一个结构上的了解,能够更加便捷的进行使用,将钢管通过料口13送入到喷砂装置1内部,并在过渡辊14的作用下,钢管进入到喷砂部件2内部的圆孔中,空压机将细沙斗4内部的细沙通过风管3吹入到喷砂喷头15中喷出,从而对钢管进行喷砂处理,从而将钢管外壁上的杂质清理掉,然后钢管在一级传送装置5的输送下进入到清洗装置6中,高压泵将高压清洗液通过高压水管7输送到上喷管8与下喷管12中,从而通过高压水喷头16对钢管进行清洗,清洗后的液体流入到清洗装置6底部的收集桶中,之后钢管在二级输送装置11的带动下通过风干装置9并在风干装置9顶部风干扇10的作用下被风干,从而完成一系列的钢管清洗过程;Working principle: When using the energy-saving cleaning device for steel pipe processing, you first need to have a structural understanding of the entire energy-saving cleaning device for steel pipe processing, so that it can be used more conveniently. to the inside of the sandblasting device 1, and under the action of the transition roller 14, the steel pipe enters the round hole inside the sandblasting part 2, and the air compressor blows the fine sand inside the fine sand bucket 4 into the sandblasting unit 4 through the air duct 3. Spray from the nozzle 15 to sandblast the steel pipe to remove the impurities on the outer wall of the steel pipe, and then the steel pipe enters the cleaning device 6 under the conveyance of the primary conveying device 5, and the high-pressure pump passes the high-pressure cleaning liquid through the high-pressure The water pipe 7 is delivered to the upper spray pipe 8 and the lower spray pipe 12, thereby the steel pipe is cleaned by the high-pressure water nozzle 16, and the liquid after cleaning flows into the collection bucket at the bottom of the cleaning device 6, and then the steel pipe is transported in the secondary conveying device 11. Driven by the air-drying device 9 and air-dried under the action of the air-drying fan 10 on the top of the air-drying device 9, thereby completing a series of steel pipe cleaning processes;
综上所述,以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其效物界定。In summary, the basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their effects.
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CN116393532A (en) * | 2023-06-08 | 2023-07-07 | 中国重型机械研究院股份公司 | Steel pipe cleaning robot |
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