CN206493017U - Carbon dioxide gas arc welding semi-automatic welding servicing unit - Google Patents
Carbon dioxide gas arc welding semi-automatic welding servicing unit Download PDFInfo
- Publication number
- CN206493017U CN206493017U CN201621371470.XU CN201621371470U CN206493017U CN 206493017 U CN206493017 U CN 206493017U CN 201621371470 U CN201621371470 U CN 201621371470U CN 206493017 U CN206493017 U CN 206493017U
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- CN
- China
- Prior art keywords
- carbon dioxide
- welding
- dioxide gas
- servicing unit
- automatic welding
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Abstract
The utility model is related to soldering appliance technical field; it is a kind of carbon dioxide gas arc welding semi-automatic welding servicing unit; it includes support frame, mounting seat, motor, linear reciprocating mechanism and welding gun geometrical clamp; it is provided with support frame on front side of the linear reciprocating mechanism that can be moved left and right with output shaft rotation, linear reciprocating mechanism and is provided with welding gun geometrical clamp.The utility model reasonable and compact in structure, easy to use, it can carry out the automatic welding operation of carbon dioxide gas arc welding under the cooperation of roller frame, relative to manual work, while improving operating efficiency, and weld seam is more uniform, continuous；Tower weld seam is carried out after automatic welding moreover, being coordinated using the utility model and roller frame, operating personnel without being in severe operating environment for a long time, it is to avoid hazard to person, with it is safe, laborsaving, easy, efficient the characteristics of.
Description
Technical field
The utility model is related to soldering appliance technical field, is a kind of carbon dioxide gas arc welding semi-automatic welding auxiliary
Device.
Background technology
Wind power tower stack shell girth welding technique is typically using manual carbon dioxide gas arc welding, but be due to tower
Diameter is generally larger, and workload is larger；And the arc light intensity that carbon dioxide gas arc welding is produced is electric welding electric arc light intensity
Tens times of degree, the welding dust of generation is also more, and requires that operating environment must be calm, to the injury tolerance of operating personnel's body
Larger, therefore the staff that the operation is carried out for a long time even can trigger blood, eye, skin or the lesion of lung.Therefore, it is existing
Have and had the following disadvantages during carbon dioxide gas arc welding manual welding is carried out to tower circumferential weld：Workload is big, ring
Border is severe, security is poor.
The content of the invention
The utility model provides a kind of carbon dioxide gas arc welding semi-automatic welding servicing unit, overcomes above-mentioned existing
There is the deficiency of technology, it can effectively solve the existing process to the progress carbon dioxide gas arc welding manual welding of tower circumferential weld
Present in the problem of workload is big, bad environments, security are poor.
The technical solution of the utility model is realized by following measures：A kind of carbon dioxide gas arc welding half is certainly
Dynamic auxiliary welding equipment, including support frame, mounting seat, motor, linear reciprocating mechanism and welding gun geometrical clamp, motor pass through peace
Dress seat, which is fixedly mounted on front side of support frame top middle portion, motor, is provided with output shaft, and being provided with support frame can turn with output shaft
Welding gun geometrical clamp is provided with front side of the linear reciprocating mechanism for moving and moving left and right, linear reciprocating mechanism.
Here is the further optimization and/or improvements to above-mentioned utility model technical scheme：
Above-mentioned linear reciprocating mechanism may include on front side of fixed plate, partial gear and incomplete rack frame, motor
The partial gear for being provided with and being fixedly installed togather with output shaft on front side of fixed plate, fixed plate is installed with support frame, no
Provided with teeth section on the outside of complete gear, it is provided with incomplete above incomplete rack frame, partial gear on the outside of partial gear
Rack frame is provided with the upper translation tooth coordinated with partial gear, the incomplete rack frame below partial gear be provided with not
The lower translation tooth that complete gear coordinates, the left and right ends of incomplete rack frame are respectively fixed with horizontal sliding bar, the correspondence left and right sides
The limit base being sleeved on the outside of corresponding horizontal sliding bar is respectively fixed with front side of the fixed plate of horizontal sliding bar medium position,
Welding gun geometrical clamp is installed with left side horizontal sliding bar left end or right side horizontal sliding bar right-hand member.
Above-mentioned welding gun geometrical clamp may include on front side of the horizontal sliding bar on the outside of arc, U-bolt and pressing plate, correspondence limit base
It is installed with the arc that Open Side Down, arc opening and is provided with CO2 gun, the arc seat of honour has
It is fixedly mounted to have by nut on the U-bolt that Open Side Down, two screw rods of U-bolt lower end and protects carbon dioxide
The pressing plate that shield welding gun is fixedly installed togather with arc.
Above-mentioned support frame may include lifting platform and lower supporting part, and lifting platform includes and mounting seat and linear reciprocation
The mounting platform that motion is fixedly installed togather, is fixed with mounting platform bottom in the upper of the column matrix shape of two row two distribution
Lower spike is equipped with spike, the lower supporting part of each upper spike position of correspondence, and each lower spike is provided with longitudinally disposed
Elongated hole is installed, each upper spike and corresponding lower spike are fixedly installed togather by fastening bolt.
Above-mentioned support frame bottom can be installed with universal travel wheel.
The arc length of the teeth section of above-mentioned partial gear can be 20mm.
Frequency converter can be provided between above-mentioned motor and power supply.
The utility model reasonable and compact in structure, easy to use, it can carry out carbon dioxide gas under the cooperation of roller frame
The automatic welding operation of body protection weldering, relative to manual work, while improving operating efficiency, weld seam is more uniform, continuous；
Tower weld seam is carried out after automatic welding moreover, being coordinated using the utility model and roller frame, operating personnel is without at for a long time
In the severe operating environment of carbon dioxide gas arc welding, it is to avoid to its personal influence and harm, with safety, save
Power, simplicity, it is efficient the characteristics of.
Brief description of the drawings
Accompanying drawing 1 is the main structure diagram of the utility model most preferred embodiment.
Accompanying drawing 2 is the main structure diagram of the utility model most preferred embodiment cathetus reciprocating mechanism.
Accompanying drawing 3 is the left view structural representation of the utility model most preferred embodiment.
Accompanying drawing 4 is the dimensional structure diagram of the utility model most preferred embodiment.
Coding in accompanying drawing is respectively：1 is mounting seat, and 2 be motor, and 3 be output shaft, and 4 be carbon dioxide gas arc welding
Rifle, 5 be arc, and 6 be U-bolt, and 7 be pressing plate, and 8 be fixed plate, and 9 be partial gear, and 10 be incomplete rack frame, and 11 are
Horizontal sliding bar, 12 be limit base, and 13 be upper translation tooth, and 14 be lower translation tooth, and 15 be teeth section, and 16 be mounting platform, under 17 are
Supporting part, 18 be upper spike, and 19 be lower spike, and 20 is install elongated hole, and 21 be universal travel wheel.
Embodiment
The utility model is not limited by following embodiments, can according to the technical solution of the utility model and actual conditions come
Determine specific embodiment.
In the utility model, for the ease of description, the description of the relative position relation of each part is according to specification
The Butut mode of accompanying drawing 1 is described, such as：The position relationship of forward and backward, upper and lower, left and right etc. is according to Figure of description 1
Butut direction determine.
The utility model is further described with reference to embodiment and accompanying drawing：
As shown in accompanying drawing 1,2, the carbon dioxide gas arc welding semi-automatic welding servicing unit includes support frame, mounting seat
1st, motor 2, linear reciprocating mechanism and welding gun geometrical clamp, motor 2 are fixedly mounted in support frame top by mounting seat 1
Portion, the front side of motor 2 is provided with output shaft 3, and the linear reciprocation fortune that can be rotated and move left and right with output shaft 3 is provided with support frame
Welding gun geometrical clamp is provided with front side of motivation structure, linear reciprocating mechanism.
When being welded using the utility model to tower circumferential weld, carbon dioxide is first installed in welding gun geometrical clamp and protected
Welding gun 4 is protected, then tower is placed on turning rolls, the utility model is integrally placed at tower side, carbon dioxide is protected
The alignment circumferential weld of welding gun 4 position is protected, then starting turning rolls rotates with tower, starts motor 2 and CO 2 gas-shielded
Welding gun 4, CO2 gun 4 can be welded along weld seam or so micro-shifting under the drive of linear reciprocating mechanism
Connect operation.The utility model can carry out the automatic welding operation of carbon dioxide gas arc welding under the cooperation of roller frame, relatively
In manual work, while improving operating efficiency, weld seam is more uniform, continuous；Moreover, using the utility model and roller frame
Coordinate and tower weld seam is carried out after automatic welding, operating personnel is without severe in carbon dioxide gas arc welding for a long time
In operating environment, it is to avoid to its personal influence and harm.
Further optimization can be made to above-mentioned carbon dioxide gas arc welding semi-automatic welding servicing unit according to actual needs
Or/and improve：
As shown in accompanying drawing 1,2,3,4, linear reciprocating mechanism includes fixed plate 8, partial gear 9 and incomplete rack
Fixed plate 8 is installed with frame 10, the support frame of the front side of motor 2, the front side of fixed plate 8 is provided with to be fixedly mounted on output shaft 3
Partial gear 9 together, the outside of partial gear 9 is provided with incomplete rack frame provided with teeth section 15, the outside of partial gear 9
10, the incomplete rack frame 10 of the top of partial gear 9 is provided with the upper translation tooth 13 coordinated with partial gear 9, not exclusively
The incomplete rack frame 10 of the lower section of gear 9 is provided with the lower translation tooth 14 coordinated with partial gear 9, incomplete rack frame 10
Left and right ends are respectively fixed with horizontal sliding bar 11, and the front side of fixed plate 8 of the correspondence medium position of left and right sides horizontal sliding bar 11 is respectively
It is fixed with the limit base 12 for being sleeved on the corresponding outside of horizontal sliding bar 11, the left end of horizontal sliding bar 11 or right side level in left side
Welding gun geometrical clamp is installed with the right-hand member of slide bar 11.Start the rear output shaft 3 of motor 2 to turn clockwise, when partial gear 9
When teeth section 15 is engaged with lower translation tooth 14, incomplete rack frame 10 is taken horizontal sliding bar 11 and moved horizontally to the left, when teeth section 15
Rotation to 3 left side of output shaft when, incomplete rack frame 10 is static, when teeth section 15 with output shaft 3 rotate it is supreme translation 13, tooth
When putting, drive incomplete rack frame 10 to take horizontal sliding bar 11 and move horizontally to the right, not exclusively rack frame 10 stops after engagement is finished
Translation.Using cooperatively for partial gear 9 and incomplete rack frame 10, enables horizontal sliding bar 11 to drive welding gun geometrical clamp and two
Carbon oxide gas protection welding gun 4 carries out stable interval straight reciprocating motion in left-right direction, it is ensured that the uniform company of weld seam
It is continuous.
As shown in accompanying drawing 1,2,3,4, welding gun geometrical clamp includes arc 5, U-bolt 6 and pressing plate 7, correspondence limit base 12
The front side of horizontal sliding bar 11 in outside is installed with the arc 5 that Open Side Down, and arc 5 is open interior provided with carbon dioxide
Welding gun 4 is protected, the seat of honour of arc 5 has solid by nut on the U-bolt 6 that Open Side Down, two screw rods of the lower end of U-bolt 6
Dingan County's dress can have the pressing plate 7 that CO2 gun 4 and arc 5 are fixedly installed togather.By arrangement above,
Installation is fixed in CO2 gun 4 and the utility model, makes installation and removal of the present utility model more
It is convenient, fast.
As shown in accompanying drawing 1,2,3,4, support frame includes lifting platform and lower supporting part 17, and lifting platform includes and peace
The mounting platform 16 that dress seat 1 and linear reciprocating mechanism are fixedly installed togather, is fixed with two in the bottom of mounting platform 16
Arrange and be equipped with lower spike 19 on the upper spike 18 of two column matrix shapes distribution, the lower supporting part 17 of each upper position of spike 18 of correspondence,
And each lower spike 19 is provided with longitudinally disposed installation elongated hole 20, each upper spike 18 and corresponding lower spike 19 lead to
Fastening bolt is crossed to be fixedly installed togather.It is solid by installing elongated hole 20 and fastening bolt between lifting platform and lower supporting part 17
After Dingan County is fitted together, the height of mounting platform 16 can be adjusted according to the diameter and height of tower, so that regulation of carbon dioxide gas
Body protects the welding position of welding gun 4, improves adaptability of the present utility model.
As shown in accompanying drawing 1,2,3,4, support frame bottom is installed with universal travel wheel 21.Ten thousand are set in support frame bottom
To after road wheel 21, the utility model can be easy to operation by shift transformation job position, improve operating efficiency.Work as support frame
During including lower supporting part 17, universal travel wheel 21 is arranged on the lower bottom of supporting part 17.
As shown in accompanying drawing 1,2,3,4, the arc length of the teeth section 15 of partial gear 9 is 20mm.By the tooth of partial gear 9
Tooth 15 arc length of section are set to after 20mm, and the weld width of the carbon dioxide gas arc welding carried out using the utility model is
20mm, disclosure satisfy that the width requirement of most of tower weld seam.
As needed, frequency converter is provided between motor 2 and power supply.Cut-offfing for IGBT exports electricity to frequency converter to adjust close to the inner portion
The voltage and frequency in source, the supply voltage required for it is provided according to job requirements, reaches the mesh of the regulation rotating speed of output shaft 3
, and then the motion frequency of CO2 gun 4 is adjusted.
Above technical characteristic constitutes most preferred embodiment of the present utility model, and it has stronger adaptability and optimal implementation
Effect, can increase and decrease non-essential technical characteristic according to actual needs, to meet the demand of different situations.
Claims (8)
1. a kind of carbon dioxide gas arc welding semi-automatic welding servicing unit, it is characterised in that including support frame, mounting seat, electricity
Machine, linear reciprocating mechanism and welding gun geometrical clamp, motor are fixedly mounted on before support frame top middle portion, motor by mounting seat
Side is provided with output shaft, and the linear reciprocating mechanism that can be moved left and right with output shaft rotation, straight line are provided with support frame
Welding gun geometrical clamp is provided with front side of reciprocating mechanism；Wherein：Linear reciprocating mechanism includes fixed plate, partial gear and not
It is installed with to be provided with front side of fixed plate, fixed plate on support frame on front side of complete rack frame, motor and is fixedly mounted with output shaft
Provided with teeth section on the outside of partial gear together, partial gear, incomplete rack frame is provided with the outside of partial gear, no
Incomplete rack frame above complete gear is provided with below the upper translation tooth coordinated with partial gear, partial gear not
Complete rack frame is provided with the lower translation tooth coordinated with partial gear, and the left and right ends of incomplete rack frame are respectively fixed with water
It is respectively fixed with front side of smooth bar, the fixed plate of correspondence left and right sides horizontal sliding bar medium position and is sleeved on corresponding level
Limit base on the outside of slide bar, welding gun geometrical clamp is installed with left side horizontal sliding bar left end or right side horizontal sliding bar right-hand member.
2. carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim 1, it is characterised in that welding gun
Geometrical clamp includes being installed with that Open Side Down on front side of the horizontal sliding bar on the outside of arc, U-bolt and pressing plate, correspondence limit base
Arc, CO2 gun is provided with arc opening, there are the U-bolt that Open Side Down, U in the arc seat of honour
It is fixedly mounted to have by nut on two screw rods of type bolt lower end and fixes CO2 gun with arc
The pressing plate being installed together.
3. carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim 1 or 2, it is characterised in that branch
Support includes lifting platform and lower supporting part, and lifting platform includes being fixedly mounted with mounting seat and linear reciprocating mechanism
Mounting platform together, the upper spike being distributed in the column matrix shape of two row two is fixed with mounting platform bottom, is corresponded on each
Lower spike is equipped with the lower supporting part of spike position, and each lower spike is provided with longitudinally disposed installation elongated hole, Mei Geshang
Spike and corresponding lower spike are fixedly installed togather by fastening bolt.
4. carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim 1 or 2, it is characterised in that branch
Support bottom is installed with universal travel wheel.
5. carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim 3, it is characterised in that support
Frame bottom is installed with universal travel wheel.
6. the carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim or 1 or 2 or 5, its feature
The arc length for being the teeth section of partial gear is 20mm；Or/and, frequency converter is provided between motor and power supply.
7. carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim 3, it is characterised in that endless
The arc length of the teeth section of all gear is 20mm；Or/and, frequency converter is provided between motor and power supply.
8. carbon dioxide gas arc welding semi-automatic welding servicing unit according to claim 4, it is characterised in that endless
The arc length of the teeth section of all gear is 20mm；Or/and, frequency converter is provided between motor and power supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621371470.XU CN206493017U (en) | 2016-12-14 | 2016-12-14 | Carbon dioxide gas arc welding semi-automatic welding servicing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621371470.XU CN206493017U (en) | 2016-12-14 | 2016-12-14 | Carbon dioxide gas arc welding semi-automatic welding servicing unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206493017U true CN206493017U (en) | 2017-09-15 |
Family
ID=59801332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621371470.XU Expired - Fee Related CN206493017U (en) | 2016-12-14 | 2016-12-14 | Carbon dioxide gas arc welding semi-automatic welding servicing unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206493017U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110307972A (en) * | 2019-06-26 | 2019-10-08 | 南京理工大学 | A kind of lead screw guide rails interval reciprocating motion reliability test bench |
| CN111843706A (en) * | 2020-07-13 | 2020-10-30 | 黄秉润 | Double-station environment-friendly flush equipment used after PVC pipe blanking |
-
2016
- 2016-12-14 CN CN201621371470.XU patent/CN206493017U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110307972A (en) * | 2019-06-26 | 2019-10-08 | 南京理工大学 | A kind of lead screw guide rails interval reciprocating motion reliability test bench |
| CN111843706A (en) * | 2020-07-13 | 2020-10-30 | 黄秉润 | Double-station environment-friendly flush equipment used after PVC pipe blanking |
| CN111843706B (en) * | 2020-07-13 | 2021-06-04 | 江苏乾锦塑业科技有限公司 | Double-station environment-friendly flush equipment used after PVC pipe blanking |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170915 Termination date: 20181214 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |