CN206491324U - 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device - Google Patents
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device Download PDFInfo
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- CN206491324U CN206491324U CN201621374525.2U CN201621374525U CN206491324U CN 206491324 U CN206491324 U CN 206491324U CN 201621374525 U CN201621374525 U CN 201621374525U CN 206491324 U CN206491324 U CN 206491324U
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- roller motor
- porcupine roller
- monitoring device
- waste amount
- hard waste
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Abstract
The utility model discloses a kind of 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device.Including conveyer belt, conveyer belt includes the conveyor surface for feeding tobacco-thread；Porcupine roller motor, the discharge end of porcupine roller motor is located at the top of conveyor surface；Knife is picked, knife is picked and is set towards conveyor surface, and picks cutter spacing in the downstream position of discharge end, it is fixed value to pick the distance between knife and conveyor surface；First sensor for detecting the change value of thickness of pipe tobacco on conveyor surface, first sensor is arranged on the side of conveyer belt；For the adjuster for the speed that porcupine roller motor is adjusted according to change value of thickness, the signal input part of adjuster and the signal output part of first sensor are communicated to connect, and adjuster signal output end and the signal input part of porcupine roller motor are communicated to connect.70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device that the utility model is provided, improve the stability of hard waste amount, add the quality of cigarette, reduce the consumption of raw and auxiliary material, reduce production cost.
Description
Technical field
The utility model is related to technical field of tobacco processing, more particularly to a kind of 70 cigarette machine porcupine roller motor speed and hard waste
Measure monitoring device.
Background technology
Cigarette machine is important production equipment in cigar mill, and the porcupine roller motor that is internally provided with of cigarette machine takes from heap hopper
Go out pipe tobacco to be placed on conveyer belt, the pipe tobacco on conveyer belt is used to produce after rejecting, wherein the amount for the pipe tobacco being removed is back
Silk amount, hard waste amount causes greatly the consumption of raw and auxiliary material to increase.
In the prior art, by taking the PROTOS70 cigarette machines that German rainbow company produces as an example, porcupine roller motor is from heap hopper
The process for taking out pipe tobacco has the following disadvantages：First, the speed of porcupine roller motor is uncontrolled, causes pipe tobacco amount on conveyer belt not
Stable, often there is not enough or excessive phenomenon in hard waste amount, and the quality for easily causing cigarette is unstable, percent defective increase；The
Two, only by the naked-eye observation of operating personnel, easily there is error in hard waste amount, it is impossible in time that hard waste amount is stable in fixation
Value, adds the loss of raw and auxiliary material, adds production cost.
Therefore, it is necessary to solve above-mentioned technical problem.
Utility model content
The utility model provides a kind of 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device, to solve prior art
Present in problem, increase the stability that hard waste amount is improved to the control ability of porcupine roller motor speed, increase the quality of cigarette,
The consumption of raw and auxiliary material is reduced, reduces production cost.
The utility model provides a kind of 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device, including：Conveyer belt,
The conveyer belt includes the conveyor surface for feeding tobacco-thread；Porcupine roller motor, the discharge end of the porcupine roller motor is located at the conveying
The top in face；Knife is picked, the knife that picks is set towards the conveyor surface, and the cutter spacing of picking is in the downstream bits of the discharge end
Put, described the distance between knife and described conveyor surface of picking is fixed value；Thickness change for detecting pipe tobacco on the conveyor surface
The first sensor of value, the first sensor is arranged on the side of the conveyer belt；For being adjusted according to the change value of thickness
The adjuster of the speed of the whole porcupine roller motor, the signal output of the signal input part of the adjuster and the first sensor
End communication connection, the signal input part of the signal output part of the adjuster and the porcupine roller motor is communicated to connect.
Alternatively, the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include being used to measure the porcupine roller
The encoder of the speed of motor, the encoder is connected with the rotating shaft of the porcupine roller motor.
Alternatively, the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include being used to show the porcupine roller
The display of the speed of motor, the display is communicated to connect with the encoder.
Alternatively, the encoder is incremental encoder.
Alternatively, the first sensor is laser displacement sensor.
Alternatively, the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include first support, described the
One support is located at the side of the conveyer belt, and the first sensor is fixed in the first support.
Alternatively, the knife that picks picks knife for stainless steel.
Alternatively, the cutter spacing of picking is in the measurement range of the first sensor.
Alternatively, the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include heap hopper, the porcupine roller
The feed end of motor is connected with the discharging opening of the heap hopper.
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device that the utility model is provided, it is real by first sensor
When detect the value of hard waste amount and the speed of porcupine roller motor, and the speed of porcupine roller motor is adjusted according to hard waste amount in time, to reach
Hard waste amount is controlled into the purpose in certain scope, and then reaches consumption, the saving life for reducing hard waste amount, reducing raw and auxiliary material
Produce cost, ensure the target of cigarette quality, while reducing the labor intensity manually adjusted.
Brief description of the drawings
Preferred embodiment in the present invention will be described in detail by accompanying drawing below, it will help understand the purpose of the present invention and excellent
Point, wherein:
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device that Fig. 1 provides for the utility model preferred embodiment
Front view.
Embodiment
The utility model is described in detail with reference to embodiment.Wherein identical parts identical accompanying drawing mark
Note is represented.It should be noted that the word "front", "rear", "left", "right", the "up" and "down" that are used below in description are referred to
Direction in accompanying drawing, word " interior " and " outer " are referred respectively to towards or away from the direction of particular elements geometric center.
70 cigarette machine porcupine roller motor speeds that Fig. 1 provides for the utility model preferred embodiment and hard waste amount monitoring device
Front view.As shown in figure 1, the utility model provides a kind of 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device, bag
Include：Conveyer belt 1, porcupine roller motor 2, pick knife 3, first sensor 4 and adjuster.
By taking the PROTOS70 cigarette machines (referred to herein simply as " 70 cigarette machine ") that German rainbow company produces as an example, such as scheme
Shown in 1, conveyer belt 1 is arranged on the top of porcupine roller motor 2, and conveyer belt 1 includes the conveyor surface for feeding tobacco-thread 11, porcupine roller motor
Be provided with aspirator negative pressure between 2 and conveyor surface, porcupine roller motor 2 pipe tobacco 11 is taken out from the storing unit of pipe tobacco 11 after in negative pressure
Pipe tobacco 11 is delivered on conveyor surface from discharge end under effect.Alternatively, the storing unit of pipe tobacco 11 can be material position groove, the pin
The feed end of roller motor 2 is connected with the discharging opening of the material position groove, and porcupine roller motor 2 directly can obtain pipe tobacco from heap hopper
11.It is described to pick the downstream bits that knife 3 is located at the discharge end along the direction of transfer (direction of arrow in Fig. 1) of the conveyer belt 1
Put, conveyer belt 1 is in the state of operation, can be delivered to the pipe tobacco 11 unloaded from porcupine roller motor 2 and pick at knife 3, pick the court of knife 3
Set to conveyor surface, the edge of a knife setting direction for picking knife 3 can be with the conveying direction of conveyer belt 1 on the contrary, picking between knife 3 and conveyor surface
Distance be definite value, pick the top that knife 3 is fixedly installed on conveyor surface, will be rejected beyond the pipe tobacco 11 picked between knife 3 and conveyor surface.
First sensor 4 in the utility model can be arranged on the either side of conveyer belt 1, for detecting the conveyor surface
The change value of thickness of upper pipe tobacco 11, after rejecting of the pipe tobacco 11 by picking knife 3 is acted on, the thickness value of pipe tobacco 11 is changed into picking knife and conveying
The distance between face is worth.First sensor 4 can include two displacement transducers, and two displacement transducers are located at respectively picks knife 3
Upstream and downstream, be removed front and rear thickness change for measuring pipe tobacco 11, the difference in height that two displacement transducers are measured is i.e.
For change value of thickness.The amount for the pipe tobacco 11 that can detect to be removed by change value of thickness, and i.e. hard waste amount.
Alternatively, the first sensor 4 is laser displacement sensor, and the laser displacement sensor can be Keyemce
The CMOS laser displacement sensors of company's production.The signal input part of adjuster communicates with the signal output part of first sensor 4
Connection, the signal output part of adjuster is communicated to connect with the signal input part of porcupine roller motor 2, and adjuster can obtain thickness in time
Changing value is spent, and according to the speed of service of change value of thickness adjustment porcupine roller motor 2.Change value of thickness is larger, show hard waste amount compared with
Greatly, this hour corrector reduces the speed of porcupine roller motor 2, to reach that reduce porcupine roller motor 2 transmits pipe tobacco 11 to conveyer belt 1
Amount, reduces hard waste amount；Change value of thickness is smaller, shows that hard waste amount is smaller, and this hour corrector increases the speed of porcupine roller motor 2,
To increase the amount that porcupine roller motor 2 transmits pipe tobacco 11 to conveyer belt 1, it is ensured that the abundance for the amount of the pipe tobacco 11 that produces cigarette.
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device that the utility model is provided, pass through first sensor 4
The value of hard waste amount and the speed of porcupine roller motor 2 are detected in real time, and the speed of porcupine roller motor 2 is adjusted according to hard waste amount in time, with
Reach and hard waste amount is controlled into the purpose in certain scope, and then reach reduction hard waste amount, the consumption for reducing raw and auxiliary material, section
About production cost, ensure cigarette quality target, while reducing the labor intensity manually adjusted.
It is preferred that the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include being used to measure the porcupine roller
The encoder of the speed of motor 2, the encoder is connected with the rotating shaft of the porcupine roller motor 2, for measuring 2 turns of porcupine roller motor
The speed of axle, porcupine roller motor 2 obtains pipe tobacco 11 by rotating shaft, and the speed of rotating shaft is the speed that porcupine roller motor 2 obtains pipe tobacco 11,
Therefore the speed of encoder measurement rotating shaft is to adjust the basis of hard waste amount.Alternatively, the encoder is incremental encoder, is led to
Cross and determine the number of turns that turns within the set time of rotating shaft to determine the rotating speed of rotating shaft, be specially the type of German Heidenhain company production
Number it is：ER1387 encoder.
It is preferred that the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include being used to show the porcupine roller
The display of the speed of motor 2, the display is communicated to connect with the encoder, for showing porcupine roller motor 2 in real time
The rotating speed of rotating shaft, is easy to operating personnel to observe and grasp.Alternatively, the display can also show the height of hard waste amount material position,
Display can also be monitored, alarmed and shut down simultaneously, required parameter can also be changed by man-machine interactive system to realize accurate control
System.
As an optional embodiment, 70 cigarette machine porcupine roller motor speed and hard waste the amount monitoring device also includes
First support, the first support is located at the side of the conveyer belt 1, and the first sensor 4 is fixed on the first support
On, and then play a part of positioning.
Picking the manufacture material of knife 3 can have a variety of, alternatively, and the knife 3 that picks picks knife 3 for stainless steel, not only with larger
Strength and stiffness, can also efficiently reduce corrosion amount, reject pipe tobacco 11 superfluous on conveyor surface.
Further, the knife 3 that picks is in the measurement range of the first sensor 4.First sensor 4 includes two
Displacement transducer, two displacement transducers are respectively used to measure the thickness value before and after pipe tobacco 11 is rejected, and pick knife 3 even two positions
Between displacement sensor, to ensure the accuracy of measurement result.
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device that the utility model is provided, pass through first sensor 4
The value of hard waste amount and the speed of porcupine roller motor 2 are detected in real time, and the speed of porcupine roller motor 2 is adjusted according to hard waste amount in time, with
Reach and hard waste amount is controlled into the purpose in certain scope, and then reach reduction hard waste amount, reduce the consumption of raw and auxiliary material, section
About production cost, it is ensured that the target of cigarette quality, while reducing hand labor intensity.
It is pointed out that the utility model is in addition to applying on PROTOS70 cigarette machines, it can be also used for other and lead to
Detection thickness change is crossed, in the equipment to adjust delivery end transporting velocity.
Finally it should be noted that：Above example is only to illustrate the technical solution of the utility model, rather than its limitations；
Although the utility model is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that：
It can still modify to the technical scheme described in foregoing embodiments, or which part technical characteristic is carried out etc.
With replacement；And these modifications or replacement, the essence of appropriate technical solution is departed from each embodiment technology of the utility model
The scope of scheme.
Claims (9)
1. a kind of 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device, it is characterised in that including：
Conveyer belt, the conveyer belt includes the conveyor surface for feeding tobacco-thread；
Porcupine roller motor, the discharge end of the porcupine roller motor is located at the top of the conveyor surface；
Knife is picked, the knife that picks is set towards the conveyor surface, and the cutter spacing of picking is in the downstream position of the discharge end, described
It is fixed value to pick the distance between knife and described conveyor surface；
First sensor for detecting the change value of thickness of pipe tobacco on the conveyor surface, the first sensor is arranged on described
The side of conveyer belt；
For the adjuster for the speed that the porcupine roller motor is adjusted according to the change value of thickness, the signal input of the adjuster
End and the signal output part of the first sensor are communicated to connect, the signal output part of the adjuster and the porcupine roller motor
Signal input part is communicated to connect.
2. 70 cigarette machine porcupine roller motor speed according to claim 1 and hard waste amount monitoring device, it is characterised in that described
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device also include being used to measure the encoder of the speed of the porcupine roller motor,
The encoder is connected with the rotating shaft of the porcupine roller motor.
3. 70 cigarette machine porcupine roller motor speed according to claim 2 and hard waste amount monitoring device, it is characterised in that described
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device also include being used to show the display of the speed of the porcupine roller motor,
The display is communicated to connect with the encoder.
4. 70 cigarette machine porcupine roller motor speed according to claim 2 and hard waste amount monitoring device, it is characterised in that described
Encoder is incremental encoder.
5. 70 cigarette machine porcupine roller motor speed according to claim 1 and hard waste amount monitoring device, it is characterised in that described
First sensor is laser displacement sensor.
6. 70 cigarette machine porcupine roller motor speed according to claim 1 and hard waste amount monitoring device, it is characterised in that described
70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device also include first support, and the first support is located at the conveyer belt
Side, the first sensor is fixed in the first support.
7. 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device according to claim 1-6 any one, it is special
Levy and be, the knife that picks picks knife for stainless steel.
8. 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device according to claim 1-6 any one, it is special
Levy and be, the cutter spacing of picking is in the measurement range of the first sensor.
9. 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device according to claim 1-6 any one, it is special
Levy and be, the 70 cigarette machine porcupine roller motor speed and hard waste amount monitoring device also include heap hopper, the porcupine roller motor enters
Material end is connected with the discharging opening of the heap hopper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621374525.2U CN206491324U (en) | 2016-12-14 | 2016-12-14 | 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621374525.2U CN206491324U (en) | 2016-12-14 | 2016-12-14 | 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device |
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| Publication Number | Publication Date |
|---|---|
| CN206491324U true CN206491324U (en) | 2017-09-15 |
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ID=59800451
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621374525.2U Active CN206491324U (en) | 2016-12-14 | 2016-12-14 | 70 cigarette machine porcupine roller motor speeds and hard waste amount monitoring device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110162845A (en) * | 2019-04-29 | 2019-08-23 | 红云红河烟草(集团)有限责任公司 | The calculation method of cigarette machine hard waste amount |
| CN110384250A (en) * | 2018-04-17 | 2019-10-29 | 贵州中烟工业有限责任公司 | A kind of measurement method of cigarette machine hard waste amount, device and cigarette machine system |
| CN114376263A (en) * | 2022-01-25 | 2022-04-22 | 浙江中烟工业有限责任公司 | On-line continuous characterization method for cut tobacco returning quantity of cigarette making machine |
-
2016
- 2016-12-14 CN CN201621374525.2U patent/CN206491324U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110384250A (en) * | 2018-04-17 | 2019-10-29 | 贵州中烟工业有限责任公司 | A kind of measurement method of cigarette machine hard waste amount, device and cigarette machine system |
| CN110162845A (en) * | 2019-04-29 | 2019-08-23 | 红云红河烟草(集团)有限责任公司 | The calculation method of cigarette machine hard waste amount |
| CN114376263A (en) * | 2022-01-25 | 2022-04-22 | 浙江中烟工业有限责任公司 | On-line continuous characterization method for cut tobacco returning quantity of cigarette making machine |
| CN114376263B (en) * | 2022-01-25 | 2022-11-18 | 浙江中烟工业有限责任公司 | On-line continuous characterization method for cut tobacco returning quantity of cigarette making machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 200082 No. 717, Changyang Road, Shanghai, Yangpu District Patentee after: SHANGHAI TOBACCO GROUP Co.,Ltd. Patentee after: Shanghai Tobacco Group Beijing Cigarette Factory Co.,Ltd. Address before: 200082 No. 717, Changyang Road, Shanghai, Yangpu District Patentee before: SHANGHAI TOBACCO GROUP Co.,Ltd. Patentee before: BEIJING CIGARETTE FACTORY, SHANGHAI TOBACCO GROUP Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |