CN206487481U - A kind of reinforced welded shield alloy scraper cutter - Google Patents

A kind of reinforced welded shield alloy scraper cutter Download PDF

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Publication number
CN206487481U
CN206487481U CN201621191062.6U CN201621191062U CN206487481U CN 206487481 U CN206487481 U CN 206487481U CN 201621191062 U CN201621191062 U CN 201621191062U CN 206487481 U CN206487481 U CN 206487481U
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China
Prior art keywords
scraper
knife beam
cutter
tool apron
alloy
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CN201621191062.6U
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Chinese (zh)
Inventor
于庆增
张威威
张家年
尚勇
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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Abstract

The utility model provides a kind of reinforced welded shield alloy scraper cutter; including scraper body, knife beam, the carbide chip positioned at scraper body end; wire netting and silver-bearing copper weld tabs are provided between the scraper body and carbide chip; scraper body surface is provided with wearing layer; scraper body is fixedly installed on scraper tool apron; scraper tool apron is arranged on knife beam both sides, and knife beam top is provided with scraper Anti-bumping protection block, is supported between scraper tool apron and knife beam provided with scraper.In brazing process, by increasing layer of metal net between alloy cutter hub and carbide chip, silver-bearing copper weld tabs is set to be evenly distributed between alloy cutter hub and carbide chip after melting, substantially increase soldering strength, being prevented effectively from weld seam after soldering has slag inclusion crackle, the replacing number of times of shield machine cutter is reduced, and then reduces construction cost, operating efficiency is improved.

Description

A kind of reinforced welded shield alloy scraper cutter
Technical field
A kind of shield cutter technical field that the utility model belongs in underground engineering application, and in particular to reinforced welded Shield alloy scraper cutter.
Background technology
In underground engineering field, the application of shield construction is more and more extensive.Shield machine in underground engineering is bulky, Weight is big, and underground activities space is limited, and cutter head of shield machine rotation drives excavation of the various cutters completions to the soil body thereon during work. Shield cutter, cutter be directly with landwaste, the part of rock contact, it is easy to wear and need in time change.The cutter of shield machine point For hobboing cutter and alloy cutter, alloy cutter is divided into scraper, cutting knife, center fish tail knife and dual-pilot cutter etc. again.Wherein, alloy cutter Brazing quality directly influences the quality of alloy cutter again, while having influence on the cutting effect and driving speed of shield machine.This is just It is required that shield alloy cutter will have very high welding quality.
The problem of traditional shield machine alloy cutter reflects in brazing process be:Alloy cutter hub passes through with hard alloy The direct soldering of silver-bearing copper weld tabs, fracture, weld seam, which easily occurs, in hard alloy after soldering has what slag inclusion crackle, brazing alloy integrally came off to show As, so as to need the frequently shield machine alloy cutter that more renews, expend a large amount of manpowers, financial resources and material resources, cause use cost compared with It is high.Therefore, in the urgent need to developing a kind of reinforced welded shield alloy cutter.
Existing scraper cutter does not have ballistic support, and rock has certain percussion to cutter hub, and cutter is often damaged, Change frequent.
Utility model content
In order to tackle the problem at its root, the utility model according to the soldering principle analysis of shield machine alloy cutter there is provided A kind of reinforced welded shield alloy scraper cutter, solving weld seam after soldering has slag inclusion crackle, brazing alloy integrally to come off Phenomenon, improves weld strength.
To achieve the above object, the utility model is adopted the following technical scheme that:A kind of reinforced welded shield alloy scraper Cutter, including scraper body, knife beam, the carbide chip positioned at scraper body end, the scraper body and hard alloy Wire netting and silver-bearing copper weld tabs are provided between blade, scraper body surface is provided with wearing layer, and scraper body is fixedly installed on scraper knife On seat, scraper tool apron is arranged on knife beam both sides, and knife beam top is provided with scraper Anti-bumping protection block, is provided between scraper tool apron and knife beam Scraper is supported.
The scraper body is fixed on scraper tool apron by attachment bolt.
The wire netting is metal mesh sheet, and metal mesh sheet is 40-80 mesh, and metal mesh sheet thickness is 0.1-0.3mm.
The wire netting is the metal mesh sheet that fusing point is higher than silver-bearing copper weld tabs.
The carbide chip is tungsten-carbide inserts.
Scraper supports the inclination angle that 0-45 degree is provided between knife beam.
The beneficial effects of the utility model are:In brazing process, by between alloy cutter hub and carbide chip Increase layer of metal net, silver-bearing copper weld tabs is evenly distributed between alloy cutter hub and carbide chip after melting, greatly Soldering strength is improved greatly, being prevented effectively from weld seam after soldering has slag inclusion crackle, reduce the replacing number of times of shield machine cutter, and then Construction cost is reduced, operating efficiency is improved.
Scraper Anti-bumping protection block can be arranged on knife beam by way of welding or bolt-connection, can increase shield The rigidity of structure machine knife beam and the wearability on surface, scraper Anti-bumping protection block can also effectively prevent biotite gneiss to scraper body Percussion.
Scraper support can make sillar and dregs under being cut during driving can effectively to scraper tool apron formation supporting role Supported along scraper into storehouse of burying, to sillar and dregs formation guide effect.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Embodiment
As shown in figure 1, a kind of reinforced welded shield alloy scraper cutter, including scraper body 4, knife beam 9, positioned at scraper The carbide chip 5 of the end of cutter hub 4, is welded between the scraper body 4 and carbide chip 5 provided with wire netting 6 and silver-bearing copper Piece, the surface of scraper body 4 is provided with wearing layer 7, and scraper body 4 is fixedly installed on scraper tool apron 2, and scraper tool apron 2 is arranged on knife The both sides of beam 9, the top of knife beam 9 is provided with scraper Anti-bumping protection block 8, provided with scraper support 1 between scraper tool apron 2 and knife beam 9.
It is preferred that, the wire netting 6 is metal mesh sheet, and metal mesh sheet is 40-80 mesh, and metal mesh sheet thickness is 0.1- 0.3mm。
Further, shield machine knife beam 9 as cutter head of shield machine a part, it is desirable to have enough rigidity and higher Wearability.Scraper Anti-bumping protection block 8 can be arranged on shield machine knife beam 9 by way of welding or bolt-connection, can To increase the rigidity of shield machine knife beam 9 and the wearability on surface.Scraper Anti-bumping protection block 8 can also effectively prevent biotite gneiss To the percussion of scraper body 1.Scraper Anti-bumping protection block 8 is made using the material of high intensity and high-wearing feature.
Further, scraper tool apron 2 is connected in by way of welding on shield machine knife beam 9, and scraper body 1 passes through connection Screw 3 is connect to be fixed on scraper tool apron 2.Scraper support 1 is located between scraper tool apron 2 and shield machine knife beam 9.Scraper support 1 with Angle of inclination is provided between shield machine knife beam 9, angular range is between 0-45 degree.The effect of scraper support 1 mainly has:Can have What is imitated forms supporting role to scraper tool apron 2;Sillar and dregs under being cut during driving is set to enter storehouse of burying along scraper support 1, To sillar and dregs formation guide effect.
The fusing point of the wire netting 4 is higher than the fusing point of silver-bearing copper weld tabs, and scraper body 1, carbide chip 2, wire netting 4 exist Coupled under high temperature by silver-bearing copper weld tabs, can be uniformly distributed after the fusing of silver-bearing copper weld tabs scraper body 1 and carbide chip 2 it Between.
Described carbide chip is diamondite, and tungsten carbide content is 6%-8%.
The inclination angle of 0-45 degree is provided between scraper support 1 and shield machine knife beam 9, on the one hand sets inclination angle preferably to rise To supporting role, sillar and dregs when on the other hand tunneling under cutting can along inclination angle it is smooth under slide into Tu Cang, to rock The guide effect of block and dregs more preferably, improves operating efficiency.

Claims (6)

1. a kind of reinforced welded shield alloy scraper cutter, including scraper body(4), knife beam(9), positioned at scraper body(4) The carbide chip of end(5), it is characterised in that:The scraper body(4)And carbide chip(5)Between be provided with metal Net(6)With silver-bearing copper weld tabs, scraper body(4)Surface is provided with wearing layer(7), scraper body(4)It is fixedly installed on scraper tool apron(2) On, scraper tool apron(2)It is arranged on knife beam(9)Both sides, knife beam(9)Top is provided with scraper Anti-bumping protection block(8), scraper tool apron(2) With knife beam(9)Between provided with scraper support(1).
2. reinforced welded shield alloy scraper cutter according to claim 1, it is characterised in that:The scraper body (4)Pass through attachment bolt(3)It is fixed on scraper tool apron(2)On.
3. reinforced welded shield alloy scraper cutter according to claim 1, it is characterised in that:The wire netting(6) For metal mesh sheet, metal mesh sheet is 40-80 mesh, and metal mesh sheet thickness is 0.1-0.3mm.
4. reinforced welded shield alloy scraper cutter according to claim 1, it is characterised in that:The wire netting(6) It is higher than the metal mesh sheet of silver-bearing copper weld tabs for fusing point.
5. reinforced welded shield alloy scraper cutter according to claim 1, it is characterised in that:The carbide cutter tool Piece(5)For tungsten-carbide inserts.
6. reinforced welded shield alloy scraper cutter according to claim 1, it is characterised in that:Scraper is supported(1)With Knife beam(9)Between be provided with 0-45 degree inclination angle.
CN201621191062.6U 2016-10-31 2016-10-31 A kind of reinforced welded shield alloy scraper cutter Active CN206487481U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621191062.6U CN206487481U (en) 2016-10-31 2016-10-31 A kind of reinforced welded shield alloy scraper cutter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621191062.6U CN206487481U (en) 2016-10-31 2016-10-31 A kind of reinforced welded shield alloy scraper cutter

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107542476A (en) * 2017-10-16 2018-01-05 中船重型装备有限公司 A kind of shock resistance shield machine scraper
CN109139026A (en) * 2018-08-02 2019-01-04 中船重型装备有限公司 A kind of half cladding Portable dismantling type shield scraper
CN109356601A (en) * 2018-11-22 2019-02-19 武汉新锐合金工具有限公司 A kind of shield knife cutter hub and its welding procedure
CN110566220A (en) * 2019-09-23 2019-12-13 济南重工股份有限公司 Novel center fishtail cutter for push bench
CN110566218A (en) * 2019-09-20 2019-12-13 洛阳金鹭硬质合金工具有限公司 Scraper structure for shield machine
CN113000942A (en) * 2021-03-01 2021-06-22 马鞍山市威马机械设备有限责任公司 Steel-inlaid blade, and welding surface processing method and preparation method thereof
CN109356601B (en) * 2018-11-22 2024-07-05 武汉新锐合金工具有限公司 Shield cutter body and welding process thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107542476A (en) * 2017-10-16 2018-01-05 中船重型装备有限公司 A kind of shock resistance shield machine scraper
CN109139026A (en) * 2018-08-02 2019-01-04 中船重型装备有限公司 A kind of half cladding Portable dismantling type shield scraper
CN109139026B (en) * 2018-08-02 2020-08-04 中船重型装备有限公司 Half-coated convenient detachable shield scraper
CN109356601A (en) * 2018-11-22 2019-02-19 武汉新锐合金工具有限公司 A kind of shield knife cutter hub and its welding procedure
CN109356601B (en) * 2018-11-22 2024-07-05 武汉新锐合金工具有限公司 Shield cutter body and welding process thereof
CN110566218A (en) * 2019-09-20 2019-12-13 洛阳金鹭硬质合金工具有限公司 Scraper structure for shield machine
CN110566220A (en) * 2019-09-23 2019-12-13 济南重工股份有限公司 Novel center fishtail cutter for push bench
CN113000942A (en) * 2021-03-01 2021-06-22 马鞍山市威马机械设备有限责任公司 Steel-inlaid blade, and welding surface processing method and preparation method thereof

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