CN206483547U - A sorting and crushing machine for waste glass bottles - Google Patents
A sorting and crushing machine for waste glass bottles Download PDFInfo
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- CN206483547U CN206483547U CN201621448010.2U CN201621448010U CN206483547U CN 206483547 U CN206483547 U CN 206483547U CN 201621448010 U CN201621448010 U CN 201621448010U CN 206483547 U CN206483547 U CN 206483547U
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- 239000011521 glass Substances 0.000 title claims abstract description 38
- 239000002699 waste material Substances 0.000 title abstract description 9
- 238000012216 screening Methods 0.000 claims abstract description 13
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000001681 protective effect Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000033001 locomotion Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims 1
- 230000000007 visual effect Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 4
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Abstract
Description
技术领域technical field
本实用新型涉及一种玻璃瓶分检机,尤其是指一种废旧玻璃瓶分检破碎一体机。The utility model relates to a glass bottle sorting machine, in particular to a waste glass bottle sorting and crushing integrated machine.
背景技术Background technique
玻璃瓶分检机是一种用于将合格与不合格的废旧玻璃瓶进行筛选分检,再将分检出的不合格玻璃瓶收集并通过人工转送进行破碎,费时费力。现有的玻璃瓶分检机由于多个玻璃瓶同时传输,容易导致视觉传感器无法准确识别玻璃瓶,从而导致玻璃瓶筛选过程中的漏检和错选,影响筛选的准确性。并且现有的玻璃瓶分检机大多结构较为复杂,存在速度慢,成本高的弊端。The glass bottle sorting machine is a kind of screening and sorting of qualified and unqualified waste glass bottles, and then collects the unqualified glass bottles and transfers them manually for crushing, which is time-consuming and laborious. Due to the simultaneous transmission of multiple glass bottles in the existing glass bottle sorting machine, it is easy for the visual sensor to fail to accurately identify the glass bottles, resulting in missed inspections and wrong selections in the glass bottle screening process, which affects the accuracy of the screening. And most of the existing glass bottle sorting machines are relatively complicated in structure, have the disadvantages of slow speed and high cost.
实用新型内容Utility model content
为了解决上述技术问题,本实用新型提供了一种废旧玻璃瓶分检破碎一体机。In order to solve the above technical problems, the utility model provides an integrated machine for sorting and crushing waste glass bottles.
一种废旧玻璃瓶分检破碎一体机,包括机架,设于机架上的筛选装置和传送装置,还包括与传送装置下游段相连接的破碎装置;所述传送装置包括主传送装置和设于主传送装置一侧形成支路的支传送装置,所述筛选装置包括视觉传感器以及剔除装置,所述视觉传感器设于主传送装置的上方,剔除装置设于主传送装置上方,且位于视觉传感器下方一侧,所述支传送装置位于其另一侧,视觉传感器与一控制器相连接,且剔除装置受该控制器控制进行动作。An integrated machine for sorting and crushing waste glass bottles, including a frame, a screening device and a conveying device arranged on the frame, and a crushing device connected to the downstream section of the conveying device; the conveying device includes a main conveying device and a device A branch conveying device that forms a branch on one side of the main conveying device, the screening device includes a visual sensor and a rejecting device, the visual sensor is arranged above the main conveying device, the rejecting device is arranged above the main conveying device, and is located On the lower side, the branch conveying device is located on the other side, the vision sensor is connected with a controller, and the rejecting device is controlled by the controller to operate.
其中,所述剔除装置包括气缸以及由该气缸带动沿主传送装置宽度方向水平运动的推板。Wherein, the rejecting device includes an air cylinder and a push plate driven by the air cylinder to move horizontally along the width direction of the main conveying device.
其中,所述推板包括弧形部和平直部,该弧形部的一端位于主传送装置侧部与所述气缸相连,另一端与垂直于主传送装置运动方向的平直部相连,并且弧形部的内弧面朝向主传送装置的上游端。Wherein, the push plate includes an arc portion and a straight portion, one end of the arc portion is connected to the cylinder at the side of the main conveying device, and the other end is connected to the straight portion perpendicular to the moving direction of the main conveying device, and the arc The inner arc surface of the shaped part faces the upstream end of the main conveying device.
其中,所述视觉传感器的上游方向设有两个弧形挡板,两个弧形挡板固定设于机架上且形成喇叭状通道,该喇叭状通道的大口朝向上游方向,该喇叭状通道的小口仅能通过一个竖直的玻璃瓶。Wherein, the upstream direction of the vision sensor is provided with two arc-shaped baffles, and the two arc-shaped baffles are fixed on the frame and form a horn-shaped channel, the large mouth of the horn-shaped channel faces the upstream direction, and the horn-shaped channel The small opening can only pass through a vertical glass bottle.
其中,所述支传送装置的下游端连接清洗池或清洗装置。Wherein, the downstream end of the branch conveying device is connected with a cleaning tank or a cleaning device.
其中,所述破碎装置包括进料口,与进料口相接的上料机构,设于上料机构上两侧的防护罩,连接于上料机构下游端的破碎机,以及设于破碎机下方的料斗。Wherein, the crushing device includes a feeding port, a feeding mechanism connected to the feeding port, protective covers arranged on both sides of the feeding mechanism, a crusher connected to the downstream end of the feeding mechanism, and a crusher located below the crusher. hopper.
本实用新型结合了玻璃瓶分检机和破碎机与一体,方便地实现了不合格玻璃瓶的筛选和破碎,自动化程度高,操作简便。本实用新型通过其中各部分结构之间相互配合具体实现了以下有益效果:1)分检装置与破碎机相连,节省了人工成本,同时提高了工作效率。2)采用视觉传感器进行玻璃瓶瓶口的比对,与合格产品图片相吻合的玻璃瓶通过剔除装置直接剔除,与合格产品图片不吻合的玻璃瓶继续传送进行破碎,整个过程无需中止传送,效率高,并且通过控制器中的PLC电路进行控制,操作简便。3)推板的弧形部可提供侧向推力,并且弧形部朝向传送方向上游端能够阻止目标玻璃瓶继续向前移动,从而滑出推板的侧面。4)通过固定的弧形挡板形成喇叭形通道,能够使传送中的玻璃瓶形成一列,有利于视觉传感器逐一对玻璃瓶进行甄别和筛选。5)合格产品输出的传送装置下游直接连接清洗装置或清洗池,省去人工运输的步骤,方便、快捷。6)破碎机的上料机构两侧防护罩能够有效防止玻璃瓶滑落,并且破碎机除去进料一侧均设有防护挡板,防止破碎过程中玻璃的溅出,保证了生产过程中的安全。The utility model combines a glass bottle sorting machine and a crusher in one body, conveniently realizes the screening and crushing of unqualified glass bottles, has a high degree of automation, and is easy to operate. The utility model specifically realizes the following beneficial effects through the mutual cooperation of various parts of the structure: 1) The sorting device is connected with the crusher, which saves labor costs and improves work efficiency at the same time. 2) The visual sensor is used to compare the mouth of the glass bottle. The glass bottle that matches the picture of the qualified product is directly removed by the rejecting device, and the glass bottle that does not match the picture of the qualified product continues to be conveyed and broken. The whole process does not need to stop the transmission, and the efficiency High, and controlled by the PLC circuit in the controller, easy to operate. 3) The arc portion of the push plate can provide lateral thrust, and the arc portion towards the upstream end of the conveying direction can prevent the target glass bottle from continuing to move forward, thereby sliding out of the side of the push plate. 4) The trumpet-shaped channel is formed by the fixed arc-shaped baffle, which can make the glass bottles being conveyed form a row, which is beneficial to the visual sensor to screen and screen the glass bottles one by one. 5) The downstream of the conveying device for the output of qualified products is directly connected to the cleaning device or the cleaning pool, which saves the steps of manual transportation, which is convenient and fast. 6) The protective covers on both sides of the feeding mechanism of the crusher can effectively prevent the glass bottle from slipping, and the side of the crusher except the feeding is equipped with a protective baffle to prevent the glass from splashing during the crushing process and ensure the safety of the production process. .
附图说明Description of drawings
图1为废旧玻璃瓶分检破碎一体机的结构示意图(剔除装置未示出)。Fig. 1 is a schematic structural diagram of an integrated machine for sorting and crushing waste glass bottles (the rejecting device is not shown).
图2为废旧玻璃瓶分检破碎一体机的部分结构俯视方向示意图。Fig. 2 is a schematic plan view of part of the structure of the waste glass bottle sorting and crushing integrated machine.
具体实施方式detailed description
本实用新型通过以下实施例进行进一步的阐述:The utility model is further elaborated by the following examples:
参照图1、图2,一种废旧玻璃瓶分检破碎一体机,包括机架1,设于机架1上的筛选装置和传送装置,以及与传送装置下游段相连接的破碎装置。Referring to Fig. 1 and Fig. 2, an integrated machine for sorting and crushing waste glass bottles includes a frame 1, a screening device and a conveying device arranged on the frame 1, and a crushing device connected to the downstream section of the conveying device.
传送装置包括主传送装置2和设于主传送装置2一侧形成支路的支传送装置3,用于输出合格品,且支传送装置3的下游端连接清洗池或清洗装置4。筛选装置包括视觉传感器5以及剔除装置,视觉传感器5设于主传送装置2的上方机架上,剔除装置设于主传送装置3上方,且位于视觉传感器5下方一侧,支传送装置3位于其另一侧。剔除装置包括气缸6以及由该气缸6带动沿主传送装置2宽度方向水平运动的推板7。推板包括弧形部和平直部,该弧形部的一端位于主传送装置2侧部与气缸6相连,另一端与垂直于主传送装置2运动方向的平直部相连,并且弧形部的内弧面朝向主传送装置2的上游端。视觉传感器5与一控制器8相连接,将拍摄的图片信息通过比对得到的结果传送至控制器8中,并且当检测到玻璃瓶为合格品时,通过其中PLC电路控制剔除装置进行动作,将合格产品推到支传送装置3上。The conveying device includes a main conveying device 2 and a branch conveying device 3 arranged on one side of the main conveying device 2 to form a branch for outputting qualified products, and the downstream end of the branch conveying device 3 is connected to a cleaning tank or a cleaning device 4 . Screening device comprises visual sensor 5 and rejecting device, and visual sensor 5 is arranged on the top frame of main conveying device 2, and rejecting device is arranged on the top of main conveying device 3, and is positioned at the side below visual sensor 5, and branch conveying device 3 is positioned at it. The other side. The rejecting device includes a cylinder 6 and a push plate 7 driven by the cylinder 6 to move horizontally along the width direction of the main conveying device 2 . The push plate includes an arc portion and a straight portion, one end of the arc portion is positioned at the side of the main conveying device 2 and connected to the cylinder 6, and the other end is connected to the straight portion perpendicular to the direction of motion of the main conveying device 2, and the arc portion The inner arc surface faces the upstream end of the main conveying device 2 . The visual sensor 5 is connected with a controller 8, and the result obtained by comparing the photographed picture information is sent to the controller 8, and when it is detected that the glass bottle is a qualified product, the rejecting device is controlled by the PLC circuit to operate, Qualified products are pushed onto the branch conveyor 3.
视觉传感器5的上游方向设有两个弧形挡板9,两个弧形挡板9固定设于机架上且形成喇叭状通道,该喇叭状通道的大口朝向上游方向,该喇叭状通道的小口仅能通过一个竖直的玻璃瓶。破碎装置包括进料口10,与进料口10相接的上料机构11,设于上料机构11上两侧的防护罩12,连接于上料机构11下游端的破碎机13,以及设于破碎机13下方的料斗14。The upstream direction of visual sensor 5 is provided with two arc-shaped baffles 9, and two arc-shaped baffles 9 are fixedly arranged on the frame and form the trumpet-shaped channel, and the big mouth of this horn-shaped channel faces the upstream direction, and the mouth of this horn-shaped channel The small mouth can only pass through an upright glass bottle. The crushing device comprises a feeding port 10, a feeding mechanism 11 connected to the feeding port 10, a protective cover 12 on both sides on the feeding mechanism 11, a crusher 13 connected to the downstream end of the feeding mechanism 11, and a The hopper 14 below the crusher 13 .
上述描述已经详细阐述了实用新型的说明和描述。它不是为了将本实用新型限制为所披露的形式和方式。按照以上的方式,可以进行相应的修改或更改。讨论实例是为了更好地说明本实用新型的原理及其实用性,从而利用本实用新型进行各种修改并满足其它特定的需求。所有这些修改和变化当依照公平和合法的权利解读,并且根据附加权利要求,这些修改和变化都属于本实用新型的范围内。The above description has elaborated the illustration and description of the utility model. It is not intended to limit the invention to the form and manner disclosed. Corresponding modifications or changes can be made according to the above manner. The purpose of discussing examples is to better illustrate the principle and practicability of the utility model, so as to use the utility model to make various modifications and meet other specific requirements. All such modifications and variations are to be interpreted in accordance with their fair and legal rights, and are intended to be within the scope of the present invention according to the appended claims.
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108554830A (en) * | 2018-02-27 | 2018-09-21 | 天津理工大学 | A kind of discarded glass regenerative system and method based on multispectral photoelectricity identification technology |
CN109395806A (en) * | 2018-10-24 | 2019-03-01 | 芜湖中义玻璃有限公司 | A kind of vial bad part eject crushing device |
CN109499905A (en) * | 2018-12-27 | 2019-03-22 | 贵州大学 | A kind of Rosa roxburghii Tratt separation system based on computer vision |
CN109592372A (en) * | 2018-12-27 | 2019-04-09 | 贵州大学 | A kind of push diversion mechanism of Rosa roxburghii Tratt separation system |
CN109604178A (en) * | 2018-12-27 | 2019-04-12 | 贵州大学 | A conveying and guiding mechanism of a prickly pear sorting system |
CN109909184A (en) * | 2019-04-01 | 2019-06-21 | 山东九思新材料科技有限责任公司 | A kind of silicon material sorting system based on machine vision |
CN112556510A (en) * | 2020-12-30 | 2021-03-26 | 浏阳市榜山烟花制作有限公司 | Intelligent sorting device for firework and firecracker charging self-diagnosis |
-
2016
- 2016-12-27 CN CN201621448010.2U patent/CN206483547U/en not_active Expired - Fee Related
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108554830A (en) * | 2018-02-27 | 2018-09-21 | 天津理工大学 | A kind of discarded glass regenerative system and method based on multispectral photoelectricity identification technology |
CN109395806A (en) * | 2018-10-24 | 2019-03-01 | 芜湖中义玻璃有限公司 | A kind of vial bad part eject crushing device |
CN109395806B (en) * | 2018-10-24 | 2020-06-12 | 芜湖中义玻璃有限公司 | Defective glass bottle rejecting and crushing device |
CN109499905A (en) * | 2018-12-27 | 2019-03-22 | 贵州大学 | A kind of Rosa roxburghii Tratt separation system based on computer vision |
CN109592372A (en) * | 2018-12-27 | 2019-04-09 | 贵州大学 | A kind of push diversion mechanism of Rosa roxburghii Tratt separation system |
CN109604178A (en) * | 2018-12-27 | 2019-04-12 | 贵州大学 | A conveying and guiding mechanism of a prickly pear sorting system |
CN109909184A (en) * | 2019-04-01 | 2019-06-21 | 山东九思新材料科技有限责任公司 | A kind of silicon material sorting system based on machine vision |
CN112556510A (en) * | 2020-12-30 | 2021-03-26 | 浏阳市榜山烟花制作有限公司 | Intelligent sorting device for firework and firecracker charging self-diagnosis |
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