CN206481464U - One kind is based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner - Google Patents
One kind is based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner Download PDFInfo
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- CN206481464U CN206481464U CN201720144237.6U CN201720144237U CN206481464U CN 206481464 U CN206481464 U CN 206481464U CN 201720144237 U CN201720144237 U CN 201720144237U CN 206481464 U CN206481464 U CN 206481464U
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- insulating mounting
- heating unit
- unit assembly
- temperature controller
- double wall
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Abstract
The utility model is related to a kind of based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, including an insulating mounting support and heating unit assembly, a number insulating mounting support is arranged on heating unit assembly by the countersunk self-tapping screw of both sides, the right-hand member of a number insulating mounting support is connected with a double wall heat draw, the medium position of a number double wall heat draw is provided with heating unit assembly, the right side side of heating unit assembly is provided with No. two insulating mounting supports, the inside of No. two insulating mounting supports is provided with the temperature controller being connected with heating unit assembly, the right-hand member of No. two insulating mounting supports is provided with the outgoing line components being connected with temperature controller.The utility model not only has the advantages that in terms of fast firing rate, saving electric energy, long lifespan and performance stabilization, but also can improve heat-transfer effect, is conducive to large-scale production, and with good security performance, prevented thermally-induced failure and accident.
Description
Technical field
The utility model is related to a kind of electric heater, specifically a kind of to be based on two sections of control type metals of post cabinet air-conditioner
PTC electric heater.
Background technology
Ceramic PTC electric heater is using ceramic heating element as thermal source, with quick heating, and the thermal efficiency is high, do not light, without bright
Fire, the advantages of service life is long, while having two-way safeguarding function, it is extremely secure.But traditional ceramic PTC series electricity adds
Hot device can only select one-part form to control, i.e., normal work when can only produce the thermal source of 1 group of power；Ceramic PTC heater element power
Decay is big, is using 1000h hours, decay 10% or so；Adhesion type ceramic PTC intensity is not high, and colloid is had during long-term work
Come off, dissipate outside ceramic alumina powder；The waterproof construction of ceramic PTC electric heater afterbody is sealed using epoxy resin, epoxy
Resin glue can give out irritating smell, endanger the health of people；Ceramic PTC electric heater air port heating efficiency is only 76.5%
Left and right, therefore not enough saved during normal work.
The content of the invention
In order to improve the heating efficiency and energy-saving effect of Ceramic PTC materials heater, the utility model proposes one
Plant and be based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner.
Technical problem to be solved in the utility model is realized using following technical scheme：
One kind be based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, including an insulating mounting support and
Heating unit assembly, an insulating mounting support is arranged on heating unit assembly by the countersunk self-tapping screw of both sides, described
The right-hand member of a number insulating mounting support is connected with a double wall heat draw, and the medium position of a double wall heat draw is provided with
Heating unit assembly, the right side side of the heating unit assembly is provided with No. two insulating mounting supports, No. two insulating mounting supports
Inside is provided with the temperature controller being connected with heating unit assembly, and the right-hand member of No. two insulating mounting supports is provided with to be connected with temperature controller
Outgoing line components.
A number insulating mounting internal stent is provided with 4 double-walled pyrocondensations according to order arrangement from front to back
Pipe, is provided between first double wall heat draw and the 4th double wall heat draw by the two corresponding connected connection
No. two double wall heat draws, second double wall heat draw and the 3rd double-walled pyrocondensation are enclosed with line, a connecting line
It is provided between pipe on No. two connecting lines that the two is connected by correspondence, No. two connecting lines and is enclosed with No. three double wall heat draws, it is described
Number connecting line, a two ends for No. two connecting lines are respectively correspondingly provided with the line ball being connected for auxiliary with heating unit assembly junction
Button.
No. two insulating mounting internal stents are provided with temperature controller support and 4 according to from rear and preceding order arrangement
Heat-shrinkable T bush, first heat-shrinkable T bush, second both heat-shrinkable T bush is corresponding is crimped with outside the outgoing line components of thermal fuse-link
Side is enclosed with fusing body support frame, and the fusing body support frame is installed on No. two insulating mounting supports by a recessed pan head tapping screw
On internal temperature controller support, outside, the outside of outgoing line components of fusing body support frame are enclosed with strapping, the 3rd pyrocondensation
Sleeve pipe, the 4th heat-shrinkable T bush are directly connected with temperature controller, the 3rd heat-shrinkable T bush and the 4th heat-shrinkable T bush and temperature controller
Between be equipped with will correspondence the two outgoing line components for being connected, the temperature controller is by No. two recessed pan head tapping screws installed in No. two
On the temperature controller support of the inside of insulating mounting support.
The right-hand member of the outgoing line components is provided with two 250 straight cutting terminals and a U-shaped inserted sheet.
4 bare terminal ends and the heating unit assembly junction of the outgoing line components are respectively correspondingly provided with for aiding in being connected
Line pressing buckle, the temperature controller support by No. three recessed pan head tapping screws be arranged on heating unit assembly on, it is described No. two insulation peace
Support is filled to be arranged on heating unit assembly by No. three recessed pan head tapping screws of both sides.
The utility model is based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, using with compared with Gao Zhengwen
The metal PTC B alloy wire of coefficient is spent as heater element, and metal PTC thermistor alloy silk has advantage following prominent：1st, heat
Speed is fast, and heating element heater is to calculate resistance value by the operating temperature used.In room temperature, resistance value is small, after energization within the several seconds
Heater element surface can reach design temperature.2nd, electric energy is saved, due to being raised with temperature, power drop, to certain temperature not
Rise is may proceed to, energy-conservation purpose is reached.3rd, long lifespan, also due to automatic control effect, the unexpected rise of operating voltage, or meaning
Temperature caused by outer blowing-out is raised, and is all incited somebody to action and is drawn power drop, effectively controlled cause thermal damage.4th, performance is stable, is used for a long time
Prove, resistivity and temperature-coefficient of electrical resistance are constant.It will not produce aging as ceramic PTC.It is small up to 1000 between when deployed
When, ceramic PTC power attenuation is up to 10%, under similarity condition, and it is only 1% that metal PTC electric heater capacity, which declines,.Due to metal
PTC has stronger temperature automatic adjustment function.Under the conditions of air-supply, when adjusting heating power with air quantity, sensitivity is high, therefore special
It Shi He not worked under the low speed flow of air conditioner.Metal PTC does not have as thermo electric material of new generation with other thermo electric materials
Standby characteristic.First, it is more much smaller than the temperature-coefficient of electrical resistance of ceramic PTC.This makes it but also with another advantage, in initial heating
In the stage, as temperature is raised, heating power is declined by given pace, but not is dropped suddenly as ceramic PTC, may cause heating
Underpower.And the fall off rate of metal PTC is slower, so as to ensure stablizing the heating period, there are enough heating powers.Due to
Metal PTC cold-state resistance is small, and initial current is big, and quick high-power heating makes air conditioner carry out heating shape rapidly, compensate for air-conditioning
Machine, which starts, heats this big deficiency of inertia.In addition, metal PTC electric heater air port heating efficiency is 96.4%, significantly larger than make pottery
Porcelain PTC air ports heating efficiency is 76.5%, and the effect for more easily reacing energy-conservation is used for a long time.
The utility model employs hardware and software platform design, the insulating mounting of two high-temperature stability of metal PTC electric heater
Support, the insulating mounting support Design of head leading-out terminal automatic sliding structure, effectively prevent metal PTC electric heater body
The bending produced in normal work because expanding with heat and contract with cold；Tails position is sealed using the both arms heat-shrink tube with glue
And insulation, it is nonpoisonous and tasteless.Heater uses insulation, resistant to elevated temperatures modified magnesium powder as packing material, and electrical heating body is not
It is powered；Fin is that 1060 fine aluminiums are formed through continuous closing mould stretching, fin can effectively increasing heat radiation area, improve heat-transfer effect
Such as：Evaporator, condenser, are conducive to large-scale production.
The utility model has two groups of power outputs, the characteristics of carrying out 3 grades of control.The power of two groups of outputs is respectively：
600W and 1500W.3 grades of power brackets controlled are：1 grade~600W, 2 grades~1500W and 3 grade~2100W, user can basis
Need, any one grade of power output in 3 gears of sets itself.
In terms of security performance, metal PTC material has heating power automatic regulation function, and limit temperature further rises
Height, prevented thermally-induced failure and accident.In order to further improve safety coefficient, on the heaters equipped with two class protection element,
The first order is bi-metal temperature controller, and the second level is thermal fuse-link.It so can effectively prevent the generation of the accidents such as fire.
The beneficial effects of the utility model are：
In terms of the utility model not only has the advantages that fast firing rate, saving electric energy, long lifespan and performance are stablized,
But also heat-transfer effect can be improved, be conducive to large-scale production, and with good security performance, prevented thermally-induced failure
And accident.
Brief description of the drawings
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is front view of the present utility model；
Fig. 2 is top view of the present utility model.
Embodiment
In order that technological means, creation characteristic, reached purpose and effect that the utility model is realized are easy to understand, under
It is expanded on further in face of the utility model.
As shown in Figure 1 to Figure 2, it is a kind of to be based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, including No. one absolutely
Edge mounting bracket 1 and heating unit assembly 3, an insulating mounting support 1 are arranged on by the countersunk self-tapping screw 2 of both sides
On heating unit assembly 3, the right-hand member of an insulating mounting support 1 is connected with a double wall heat draw 7, a double wall heat
The medium position of the draw 7 is provided with heating unit assembly 3, and the right side side of the heating unit assembly 3 is provided with No. two insulating mounting supports
6, the inside of No. two insulating mounting supports 6 is provided with the temperature controller 14 being connected with heating unit assembly 3, No. two insulating mountings
The right-hand member of support 6 is provided with the outgoing line components 13 being connected with temperature controller 14.
The inside of a number insulating mounting support 1 is provided with 4 double-walled pyrocondensations according to order arrangement from front to back
Pipe 7, provided with will be corresponding the two connected No. one between first double wall heat draw 7 and the 4th double wall heat draw 7
Be enclosed with No. two double wall heat draws 17 on connecting line, a connecting line, second double wall heat draw 7 and the 3rd No. one it is double
It is provided between wall heat-shrink tube 7 on No. two connecting lines that the two is connected by correspondence, No. two connecting lines and is enclosed with No. three double wall heat draws
16, a described connecting line, the two ends and the junction of heating unit assembly 3 of No. two connecting lines are respectively correspondingly provided with for aiding in
The Line pressing buckle 8 of connection.
The inside of No. two insulating mounting supports 6 is arranged provided with temperature controller support 4 and 4 according to from rear and preceding order
Heat-shrinkable T bush 9, the corresponding lead-out wire group for being crimped with thermal fuse-link of first heat-shrinkable T bush 9, both second heat-shrinkable T bush 9
The outside of part 13 is enclosed with fusing body support frame 10, and the fusing body support frame 10 is installed on No. two by a recessed pan head tapping screw 12
On temperature controller support 4 inside insulating mounting support 6, outside, the outside of outgoing line components 13 of fusing body support frame 10 are wrapped up
There is strapping 11, the 3rd heat-shrinkable T bush 9, the 4th heat-shrinkable T bush 9 are directly connected with temperature controller 14, the 3rd heat-shrinkable T bush 9
And the 4th be equipped between heat-shrinkable T bush 9 and temperature controller 14 will be corresponding both the outgoing line components 13 that are connected, the temperature control
Device 14 is arranged on by No. two recessed pan head tapping screws 15 on the temperature controller support 4 of the inside of No. two insulating mounting supports 6.
The right-hand member of the outgoing line components 13 is provided with two 250 straight cutting terminals 18 and a U-shaped inserted sheet 19.
4 bare terminal ends of the outgoing line components 13 are respectively correspondingly provided with for aiding in the junction of heating unit assembly 3
The Line pressing buckle 8 of connection, the temperature controller support 4 is arranged on heating unit assembly 3 by No. three recessed pan head tapping screws 5, and described two
Number insulating mounting support 6 is arranged on heating unit assembly 3 by No. three recessed pan head tapping screws 5 of both sides.
Wherein, main function effect of all parts is as follows：
Two tapered poles insertion cabinet pillar air-conditioner housing of a number insulating mounting support 1 --- metal PTC electrical heating afterbody
In circular hole, to fix tail end.
Countersunk self-tapping screw 2 --- for connecting and fixing an insulating mounting support and heating unit assembly.
Heating unit assembly 3 --- it is used as the pyrotoxin of two groups of different capacities of 600W and 1500W.
Temperature controller support 4 --- for connecting and fixing temperature controller and fusing body support frame.
No. three recessed pan head tapping screws 5 --- for connecting and fixing No. two insulating mounting supports and heating unit assembly, connection
With fixed temperature controller support and heating unit assembly.
Two copper nuts of No. two insulating mounting supports 6 --- No. two insulating mounting carrier heads and cabinet pillar air-conditioner housing
In circular hole it is corresponding, and be locked by screw.This insulating mounting support both sides is provided with square opening, with heater sheet
Body is connected by pan head screw, can when heater expands with heat and contract with cold free forward slip, it is to avoid heated can not slide of heater and
Produce bending.
A number double wall heat draw 7 --- for the anti-of an insulating mounting support connection wire and heating unit assembly junction
Water-stop and insulation.
Line pressing buckle 8 --- for an insulating mounting support connection wire and heating unit assembly, No. two insulating mounting supports
Connection between interior outgoing line components and heating unit assembly.
Heat-shrinkable T bush 9 --- for the exhausted of No. two insulating mounting support inside lead components and heating unit assembly junction
Edge.
Fuse body support frame 10 --- for placing and fixing the thermal fuse-link in outgoing line components, to ensure thermal fuse-link
Temperature-sensitive position is relatively fixed.
Strapping 11 --- for tying up thermal fuse-link and outgoing line components.
A number recessed pan head tapping screw 12 --- for connecting and fixing fusing body support frame.
Outgoing line components 13 --- two groups of heat-generating pipes in heating unit assembly are connected respectively.Pass through setting for user rs host end
It is fixed, 3 grades of different capacities such as 600W, 1500W and 2100W can be exported respectively.
Temperature controller 14 --- for the first class of protection of metal PTC electric heater, when client fan trouble, temperature controller bottom
Temperature-sensitive point temperature when reaching temperature controller operating temperature, temperature controller stop jumping immediately, so as to cut off whole circuit, makes electrically heated table
Face rapid drop in temperature；When the temperature-sensitive point temperature of temperature controller bottom reaches temperature controller recovery temperature, temperature controller is connected whole immediately
Individual circuit, metal PTC electrical heating starts normal work and quickly heated.
No. three recessed pan head tapping screws 15 --- for connecting and fixing temperature controller.
No. three double wall heat draws 16 --- the outer surface for wrapping up No. two connecting lines, it is ensured that connecting line waterproof and insulate.
No. two double wall heat draws 17 --- the outer surface for wrapping up a connecting line, it is ensured that connecting line waterproof and insulate.
250 straight cutting terminals 18 --- the live wire for the automatically controlled end of user rs host is connected.
U-shaped inserted sheet 19 --- the zero line for the automatically controlled end of user rs host is connected.
The operation principle of metal PTC electric heater is as follows：1 grade~600W power outputs：2, outside heat-generating pipe is powered ---
2 groups of metal PTC B alloy wires generate heat simultaneously --- transferring heat to modified magnesium powder --- transfer heat to metal tube, aluminum pipe, radiating
Piece --- power reaches stable state after about 3 minutes.
2 grades~1500W power outputs：The heat-generating pipe of inner side 2 is powered --- 2 groups of metal PTC B alloy wires generate heat simultaneously ---
Transfer heat to modified magnesium powder --- transferring heat to metal tube, aluminum pipe, fin --- after about 3 minutes power reach stable state.
3 grades~2100W power outputs：The heat-generating pipe of inner side 2 and 2, outside heat-generating pipe are powered simultaneously --- 4 groups of metal PTCs
B alloy wire generates heat simultaneously --- transfers heat to modified magnesium powder --- transferring heat to metal tube, aluminum pipe, fin --- after about 3 minutes
Power reaches stable state.
When client fan trouble or other exceptions occur causing metal PTC dry combustion method to work, the temperature-sensitive of temperature controller bottom
Point temperature is when reaching temperature controller operating temperature, temperature controller stop jumping immediately, so as to cut off whole circuit, makes electrically heated surface temperature
Rapid to decline, when the temperature-sensitive point temperature of temperature controller bottom reaches temperature controller recovery temperature, temperature controller connects whole circuit immediately,
Metal PTC electrical heating starts normal work and quickly heated.When temperature controller breaks down, when being failure to actuate, fuse-link temperature-sensitive point
When temperature reaches fuse-link break-off signal, fuse-link permanently cuts off circuit immediately, and whole PTC electric heater is stopped, table
Face rapid drop in temperature, so as to ensure that the safety of whole cabinet pillar air-conditioning.
General principle of the present utility model, principal character and advantage of the present utility model has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification
Simply principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model also has
Various changes and modifications, these changes and improvements are both fallen within claimed the utility model.The utility model is claimed
Scope is by appended claims and its equivalent thereof.
Claims (5)
1. one kind be based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, including an insulating mounting support (1) and
Heating unit assembly (3), it is characterised in that：A number insulating mounting support (1) is arranged on heating unit assembly (3), and described one
The right-hand member of number insulating mounting support (1) is connected with a double wall heat draw (7), the middle position of a double wall heat draw (7)
Put and heating unit assembly (3) is installed, the right side side of the heating unit assembly (3) is provided with No. two insulating mounting supports (6), described two
The inside of number insulating mounting support (6) is provided with the temperature controller (14) being connected with heating unit assembly (3), No. two insulating mounting branch
The right-hand member of frame (6) is provided with the outgoing line components (13) being connected with temperature controller (14).
2. according to claim 1 a kind of based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, its feature exists
In：Provided with 4 double wall heat draws according to order arrangement from front to back inside a number insulating mounting support (1)
(7), between first double wall heat draw (7) and the 4th double wall heat draw (7) provided with will corresponding the two be connected
No. two double wall heat draws (17), second double wall heat draw (7) and the 3rd are enclosed with a number connecting line, a connecting line
It is provided between number double wall heat draw (7) of root on No. two connecting lines that the two is connected by correspondence, No. two connecting lines and is enclosed with No. three
Double wall heat draw (16), a described connecting line, the two ends and heating unit assembly (3) junction of No. two connecting lines are respectively right
The Line pressing buckle (8) for being used for aiding in connection should be provided with.
3. according to claim 2 a kind of based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, its feature exists
In：Arranged inside No. two insulating mounting supports (6) provided with temperature controller support (4) and 4 according to from rear and preceding order
Heat-shrinkable T bush (9), first heat-shrinkable T bush (9), second heat-shrinkable T bush (9) the two corresponding be crimped with drawing for thermal fuse-link
Fusing body support frame (10) is enclosed with the outside of outlet component (13), the fusing body support frame (10) passes through a recessed pan head tapping screw
(12) it is installed on the internal temperature controller support (4) of No. two insulating mounting supports (6), the outside of fusing body support frame (10), extraction
The outside of line component (13) is enclosed with strapping (11), the 3rd heat-shrinkable T bush (9), the 4th heat-shrinkable T bush (9) directly with
Temperature controller (14) be connected, be equipped between the 3rd heat-shrinkable T bush (9) and the 4th heat-shrinkable T bush (9) and temperature controller (14) by
The two connected outgoing line components (13) of correspondence, the temperature controller (14) is arranged on No. two by No. two recessed pan head tapping screws (15)
On the temperature controller support (4) of the inside of insulating mounting support (6).
4. according to claim 1 a kind of based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, its feature exists
In：The right-hand member of the outgoing line components (13) is provided with two 250 straight cutting terminals (18) and a U-shaped inserted sheet (19).
5. according to claim 3 a kind of based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner, its feature exists
In：4 bare terminal ends of the outgoing line components (13) are respectively correspondingly provided with for the company of auxiliary with heating unit assembly (3) junction
The Line pressing buckle (8) connect, the temperature controller support (4) is arranged on heating unit assembly (3) by No. three recessed pan head tapping screws (5),
No. two insulating mounting supports (6) are arranged on heating unit assembly (3) by No. three recessed pan head tapping screws (5) of both sides.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720144237.6U CN206481464U (en) | 2017-02-17 | 2017-02-17 | One kind is based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720144237.6U CN206481464U (en) | 2017-02-17 | 2017-02-17 | One kind is based on two sections of control type metal PTC electric heaters of post cabinet air-conditioner |
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| CN206481464U true CN206481464U (en) | 2017-09-08 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108770089A (en) * | 2018-07-09 | 2018-11-06 | 江苏众众电热科技有限公司 | A kind of new-energy automobile instrument desk heater |
| CN109780637A (en) * | 2019-03-13 | 2019-05-21 | 宁波奥克斯电气股份有限公司 | A kind of heating component, electric heater unit and ceiling machine |
-
2017
- 2017-02-17 CN CN201720144237.6U patent/CN206481464U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108770089A (en) * | 2018-07-09 | 2018-11-06 | 江苏众众电热科技有限公司 | A kind of new-energy automobile instrument desk heater |
| CN109780637A (en) * | 2019-03-13 | 2019-05-21 | 宁波奥克斯电气股份有限公司 | A kind of heating component, electric heater unit and ceiling machine |
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