CN206472353U - A kind of LED lamp tube assembling mechanism - Google Patents
A kind of LED lamp tube assembling mechanism Download PDFInfo
- Publication number
- CN206472353U CN206472353U CN201720131819.0U CN201720131819U CN206472353U CN 206472353 U CN206472353 U CN 206472353U CN 201720131819 U CN201720131819 U CN 201720131819U CN 206472353 U CN206472353 U CN 206472353U
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- Prior art keywords
- fluorescent tube
- neck
- led lamp
- clamping device
- lamp tube
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- 230000007246 mechanism Effects 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 230000007723 transport mechanism Effects 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000003139 buffering effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 8
- 238000004806 packaging method and process Methods 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model provides a kind of LED lamp tube assembling mechanism, and LED lamp tube assembling mechanism includes:Job platform, transport mechanism and fluorescent tube clamping device, the fluorescent tube body of LED lamp tube is fixed by fluorescent tube clamping device, and make the both sides of the two ends correspondence assembly production chain of fluorescent tube body, in an assembling process, as long as assembler or automatic assembling device are assembled to the two ends of fixed fluorescent tube body respectively in the both sides of assembly production chain, without repeating to pick up the step of assembling is put back to again, save built-up time, improve packaging efficiency, its assembly cost(Including cost of labor)60 percent can be reduced.
Description
Technical field
The utility model is related to the technological process field of LED lamp tube, and in particular to a kind of packaging efficiency is high, assembly cost is low
LED lamp tube assembling mechanism.
Background technology
LED(Light Emitting Diode), light emitting diode is a kind of can to convert electrical energy into consolidating for visible ray
The semiconductor devices of state, electricity directly can be converted into light by it.The appearance of LED, relative to ordinary lamps(Incandescent lamp etc.)Have
Energy-conservation, long lifespan, applicability are good, the response time is short, it is environmentally friendly the advantages of.
Existing LED lamp tube assemble method is the symmetrical pipelining in both sides, and its operation is each operator from streamline
Pick up parts completion process portion and put back to streamline again, flow to next step procedures person and pick up completion next step assembling again
Step, fluorescent tube longer dimension puts down action in inconvenient arbitrarily pick up of pipelining, causes the time of process to waste, such
Continuous productive process repeats to pick up, puts back to step and cause flow chart to repeat, and assembling speed is slow, assembles the shortcoming of inefficiencies, and need
Substantial amounts of assembler is wanted, cost of labor is high.
Utility model content
Therefore, the utility model provides the LED lamp tube assembling mechanism that a kind of packaging efficiency is high, assembly cost is low.
To reach above-mentioned purpose, a kind of LED lamp tube assembling mechanism that the utility model is provided, including:Job platform, transmission
Mechanism, the transport mechanism is arranged on the job platform, in addition to fluorescent tube clamping device, and the fluorescent tube clamping device is arranged on
In transport mechanism, the transport mechanism drives fluorescent tube clamping device to be driven on job platform and then form an assembly production chain,
The fluorescent tube clamping device includes:Tool base plate and the bracket component being arranged in the tool base plate, bracket component is provided with least
One neck, and the axial direction of neck and the transmission direction of the assembly production chain are vertical, the fluorescent tube body of LED lamp tube is arranged on the lamp
In the neck of pipe clamping device, so make the two ends of fluorescent tube body to should assembly production chain both sides.
A kind of preferred scheme of the present utility model, the bracket component is at least two branch being arranged in tool base plate
Provided with least one set of corresponding neck unit between frame, support, every group of corresponding neck unit is collectively forming placement LED
The neck of the fluorescent tube body of pipe.
First buffer layer is provided with another preferred scheme of the present utility model, the neck.
Another preferred scheme of the present utility model, the bracket component also includes neck compressing member, and the neck is compressed
Part is arranged at the opening of the neck of bracket component, and when fluorescent tube body is fixed in neck, the neck compressing member is pressed in fluorescent tube
It is fixed on body and then by fluorescent tube body in neck.
Another preferred scheme of the present utility model, the neck compressing member is provided with second buffer layer.
Another preferred scheme of the present utility model, the transport mechanism includes:It is laid on the guide rail on job platform surface
And connect guide rail and drive the drive device of guide rail transmission, the tool base plate of the fluorescent tube clamping device is provided with an Access Division,
And be fastened on by Access Division shell slip on guide rail, the fluorescent tube clamping device produces friction by self gravitation with guide rail,
And be together driven with the guide rail.
Another preferred scheme of the present utility model, in addition to blocking mechanism, the blocking mechanism include:Liftable is set
Stop part on job platform and the stop part switch for controlling the stop part to lift, the stop part rise or fall control
The stopping or transmission of fluorescent tube clamping device.
Another preferred scheme of the present utility model, material table is equipped with positioned at assembly production chain both sides.
The technical scheme provided by the utility model, has the advantages that:
The fluorescent tube body of LED lamp tube is fixed by fluorescent tube clamping device, and makes the two ends correspondence assembling flowing water of fluorescent tube body
The both sides of line, in an assembling process, as long as assembler or automatic assembling device in the both sides of assembly production chain respectively to solid
The two ends of fixed fluorescent tube body are assembled, and without repeating to pick up the step of assembling is put back to again, save built-up time, raising group
Fill efficiency, its assembly cost(Including cost of labor)60 percent can be reduced.
Brief description of the drawings
Fig. 1 show the structural representation of LED lamp tube assembling mechanism in embodiment;
Fig. 2 show the partial sectional schematic view of LED lamp tube assembling mechanism in embodiment;
Fig. 3 show the structural decomposition diagram of the bracket component of fluorescent tube clamping device in embodiment;
Fig. 4 show fluorescent tube body in embodiment and fixes the scheme of installation on the bracket component of fluorescent tube clamping device.
Embodiment
To further illustrate each embodiment, the utility model is provided with accompanying drawing.These accompanying drawings are in the utility model is disclosed
A part for appearance, it is mainly to illustrate embodiment, and running of the associated description of specification to explain embodiment can be coordinated former
Reason.Coordinate and refer to these contents, those of ordinary skill in the art will be understood that other possible embodiments and this practicality are new
The advantage of type.Component in figure is not necessarily to scale, and similar element numbers are conventionally used to indicate similar component.
The utility model is further illustrated in conjunction with the drawings and specific embodiments.
Referring to figs. 1 to shown in Fig. 4, a kind of LED lamp tube assembling mechanism that the utility model is provided, including:Job platform 10,
Transport mechanism and fluorescent tube clamping device 30, the job platform 10 are in a rectangular platform structure, and the transport mechanism includes:Two
Bar guide rail 21 and connection guide rail 21 and the drive device 22 for driving the guide rail 21 to be driven(For existing drive device, such as motor drives
Device etc.), one, which is additionally provided with, in job platform 10 returns board channel(It is not shown), two guide rails 21 are respectively along the length of the job platform 10
Its platform surface is laid on degree direction and end is connected head end by returning board channel, and then forms ring-shaped guide rail, the drive
Dynamic device 22 is provided with two, and is separately positioned on the round transmission of left and right ends drive guide rail 21 of job platform 10.
The fluorescent tube clamping device 30 includes:Tool base plate 31 and the bracket component being arranged in the tool base plate 31, institute
The bottom for stating tool base plate 31 is provided with two " L " shape Access Divisions 311 being disposed opposite to each other, and is slidably blocked by the Access Division 311
It is located on guide rail 21, the fluorescent tube clamping device 30 produces friction by self gravitation with guide rail 21, and with the guide rail 21 together
Transmission.The bracket component includes:Three supports 32 being arranged in tool base plate 31 and the card being correspondingly arranged with the support 32
Provided with four groups of corresponding neck units 321, every group of corresponding neck unit 321 between groove compressing member 33, three supports 32
Neck is collectively forming, the axial direction of neck is vertical with the transmission direction of guide rail 21.First is equipped with the neck unit 321
Cushion 322, specially rubber layer or cotton layer.It is same on the neck compressing member 33 that there are four slots to make way caved inward
331, the one end of neck compressing member 33 passes through an articulated elements 34(Such as hinge)It is hinged on support 32, its slot to make way 331 is corresponded
Second buffer layer 332 is equally equipped with neck unit 321 on support 32, the slot to make way 331 of the neck compressing member 33(Material
Matter is consistent with first buffer layer).The fluorescent tube body 60 of the LED lamp tube is placed on every group of corresponding neck unit 321, is rotated
Neck compressing member 33, makes the slot to make way 331 of neck compressing member 33 be pressed on fluorescent tube body 60, and then fluorescent tube body 60 is fixed on into neck
Interior, the other end of the neck compressing member 33 and support 32 is fastened by buckle 35, and then fixed, and the structure of its buckle 35 is existing
Have common, be no longer described in detail.The transport mechanism drives the fluorescent tube body 60 of fluorescent tube clamping device 30 and LED lamp tube to be assembled to exist
Be driven on job platform 10 and then form an assembly production chain, the two ends of its fluorescent tube body 60 to should assembly production chain both sides.
Extension is provided with three material tables 40 on the job platform 10 of the both sides of the assembly production chain(In other embodiment
In, it is dismountable between material table 40 and job platform 10), one a pair between the material table 40 of the both sides of assembly production chain
Should, and then form three groups of assembled portions(In other embodiments, the assembled portion of varying number can also be set), every group of assembling of correspondence
Portion is equipped with a blocking mechanism, and the blocking mechanism includes:Liftable is arranged on the job platform 10 between two guide rails 21
Stop part 51 and the stop part switch 52 that controls the stop part 51 to lift, stop part switch 52 is disposed therein side
On material table 40, the rising of the stop part 51 can be stuck in the tool base plate 31 of fluorescent tube clamping device 30, and its decline can depart from
The tool base plate 31 of fluorescent tube clamping device 30, and then control the stopping or transmission of fluorescent tube clamping device 30.Stop part 51 is existing
The telescoping cylinder moved in technology by electrically driven (operated) liftable, is that those skilled in the art grasp already, no longer detailed herein
State, in other embodiments, the mechanism that stop part 51 there can be liftable to move with other is substituted.
In the present embodiment, it is equipped with first buffer layer 322 in the neck unit 321, the neck compressing member 33 allows
Second buffer layer 332 is equally equipped with the groove 331 of position, the friction of fluorescent tube body 60 can be avoided to scratch and cause product bad phenomenon.
The assemble method of above-mentioned LED lamp tube, comprises the following steps:
There is provided LED lamp tube assembling mechanism as described above by S1;
S2, the fluorescent tube body 60 of tubulose is fixed on fluorescent tube clamping device 30, and the two ends of its fluorescent tube body 60 are respectively to should
The both sides of the assembly production chain of LED lamp tube assembling mechanism;
The two ends of fluorescent tube body 60 are assembled by S3 respectively.
Its concrete mode is as follows:In Fig. 1, guide rail 21 is provided with multiple fluorescent tube clamping devices 30, and assembly production chain is past from a left side
Right transmission, the material table 40 of leftmost two opposite sides is the first assembled portion, and centre is the second assembled portion, and low order end is the 3rd
Place and placed on fluorescent tube body 60 to be assembled, the material table 40 of the second assembled portion on assembled portion, the material table 40 of the first assembled portion
Plug is placed on LED light source plate with driving power supply, the material table 40 of the 3rd assembled portion, the material table of three groups of assembled portions is matched somebody with somebody
An assembler is put, the stop part 51 that mechanism is blocked when fluorescent tube clamping device 60 drives to the first assembled portion position is hindered
Gear, now the assembler of both sides is respectively by the fixed placement of fluorescent tube body 60 on fluorescent tube clamping device 30(But everyone places 2 lamps
Body 60, and withhold the neck compressing member 33 of corresponding side), the division of labor is clear and definite, after the completion of one of which dress personnel press stop part
Switch 52, stop part 51 declines, and the fluorescent tube clamping device 30 equipped with fluorescent tube body 60 drives to the second assembled portion position.Second assembling
LED/light source board is connected in fluorescent tube body 60 by the assembler in portion respectively, makes fluorescent tube in the switch of stop part 51 for pressing corresponding
Clamping device 30 continues to drive to the 3rd assembled portion position.Plug is connected to same one end by the assembler of the 3rd assembled portion respectively
Fluorescent tube body 60 port on.And then complete the assembling of LED lamp tube.As long as after the completion of end withdraw LED lamp tube, its lamp
Pipe clamping device 30 is back to high order end by the board channel of returning of job platform 10.
In an assembling process, as long as each assembler is carried out on fixed position to the wherein Single port of fluorescent tube body 60
Assembling, the division of labor is clear and definite, and without repeating fluorescent tube body picking up the step of assembling is put back to again, saves built-up time, improves assembling effect
Rate, assembler realizes its packaging efficiency to the full extent.Its assembly cost(Including cost of labor)6 percent can be reduced
Ten.
The technical scheme provided by the utility model, the fluorescent tube body of LED lamp tube is fixed by fluorescent tube clamping device,
And make the both sides of the two ends correspondence assembly production chain of fluorescent tube body, in an assembling process, as long as assembler or automatic assembling device
The two ends of fixed fluorescent tube body are assembled respectively in the both sides of assembly production chain, put again without repeating to pick up to assemble
The step of returning, saves built-up time, improves packaging efficiency, its assembly cost(Including cost of labor)60 percent can be reduced.
Although specifically showing and describing the utility model with reference to preferred embodiment, those skilled in the art should
This is understood, is not departing from the spirit and scope of the present utility model that appended claims are limited, in form and details
On the utility model can be made a variety of changes, be protection domain of the present utility model.
Claims (8)
1. a kind of LED lamp tube assembling mechanism, including:Job platform and transport mechanism, the transport mechanism are arranged on the operation horizontal
On platform, it is characterised in that:Also include fluorescent tube clamping device, the fluorescent tube clamping device is set on the transfer mechanism, the transmission
Mechanism drives fluorescent tube clamping device to be driven on job platform and then form an assembly production chain, the fluorescent tube clamping device bag
Include:Tool base plate and the bracket component being arranged in the tool base plate, bracket component are provided with an at least neck, and the axial direction of neck
Direction is vertical with the transmission direction of the assembly production chain, and the fluorescent tube body of LED lamp tube is arranged in the neck of the fluorescent tube clamping device,
And then make the two ends of fluorescent tube body to should assembly production chain both sides.
2. LED lamp tube assembling mechanism according to claim 1, it is characterised in that:The bracket component is to be arranged on frock
Provided with least one set of corresponding neck unit, every group of corresponding neck list between at least two supports on bottom plate, support
Member is collectively forming the neck for the fluorescent tube body for placing LED lamp tube.
3. LED lamp tube assembling mechanism according to claim 1 or 2, it is characterised in that:Provided with the first buffering in the neck
Layer.
4. LED lamp tube assembling mechanism according to claim 1, it is characterised in that:The bracket component also includes neck pressure
Tight part, the neck compressing member is arranged at the opening of the neck of bracket component, when fluorescent tube body is fixed in neck, the card
Groove compressing member is pressed on fluorescent tube body and then fluorescent tube body is fixed in neck.
5. LED lamp tube assembling mechanism according to claim 4, it is characterised in that:The neck compressing member is provided with second
Cushion.
6. LED lamp tube assembling mechanism according to claim 1, it is characterised in that:The transport mechanism includes:It is laid on work
The guide rail and connection guide rail of industry platform surface and the drive device for driving the guide rail to be driven, the frock bottom of the fluorescent tube clamping device
Plate is provided with Access Division, and is slidably fastened on by the Access Division on guide rail, the fluorescent tube clamping device by self gravitation with
Guide rail produces friction, and is together driven with the guide rail.
7. LED lamp tube assembling mechanism according to claim 1, it is characterised in that:Also include blocking mechanism, the stop machine
Structure includes:Stop part and control the stop part of stop part lifting to switch that liftable is arranged on job platform, it is described to stop
The stopping or transmission that rise or fall control fluorescent tube clamping device in portion.
8. LED lamp tube assembling mechanism according to claim 1, it is characterised in that:It is equipped with positioned at assembly production chain both sides
Material table.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720131819.0U CN206472353U (en) | 2017-02-14 | 2017-02-14 | A kind of LED lamp tube assembling mechanism |
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CN201720131819.0U CN206472353U (en) | 2017-02-14 | 2017-02-14 | A kind of LED lamp tube assembling mechanism |
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CN206472353U true CN206472353U (en) | 2017-09-05 |
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CN201720131819.0U Expired - Fee Related CN206472353U (en) | 2017-02-14 | 2017-02-14 | A kind of LED lamp tube assembling mechanism |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106793353A (en) * | 2017-02-14 | 2017-05-31 | 厦门银旭工贸有限公司 | A kind of LED lamp tube assembling mechanism and LED lamp tube assemble method |
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2017
- 2017-02-14 CN CN201720131819.0U patent/CN206472353U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106793353A (en) * | 2017-02-14 | 2017-05-31 | 厦门银旭工贸有限公司 | A kind of LED lamp tube assembling mechanism and LED lamp tube assemble method |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170905 |
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CF01 | Termination of patent right due to non-payment of annual fee |