CN206467294U - A kind of buried pipeline cathodic protection monitoring device - Google Patents

A kind of buried pipeline cathodic protection monitoring device Download PDF

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Publication number
CN206467294U
CN206467294U CN201720065349.2U CN201720065349U CN206467294U CN 206467294 U CN206467294 U CN 206467294U CN 201720065349 U CN201720065349 U CN 201720065349U CN 206467294 U CN206467294 U CN 206467294U
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China
Prior art keywords
data
cathodic protection
buried pipeline
gprs
collection station
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Expired - Fee Related
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CN201720065349.2U
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Chinese (zh)
Inventor
程海军
陈晓英
吴静
原琳
冮明颖
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Liaoning University of Technology
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Liaoning University of Technology
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Abstract

A kind of buried pipeline cathodic protection monitoring device, is related to buried pipeline cathodic protection monitoring device, including data collection station, GPRS data communication unit, Surveillance center and mobile terminal.Wireless data transmission is realized by GPRS data communication unit between data collection station and Surveillance center, data collection station connects GPRS data communication unit, data access Internet network by mobile communications network, upload to the Surveillance center of fixed TCP/IP addresses;Data collection station includes signal detection module, signal isolated variable circuit, signal conditioning circuit, microcontroller CPU, power supply circuit;The utility model by the automatic, long-range, wireless of buried pipeline cathodic protection data, in real time concentration, monitoring, finding the irrational monitoring point of cathodic protection potential, and then realize the anti-corrosion protection of buried pipeline in time.Device has data management and analysis, WEB issuing functions, meets network management demand.

Description

A kind of buried pipeline cathodic protection monitoring device
Technical field
The utility model is related to buried pipeline monitoring device, more specifically to a kind of buried pipeline cathodic protection monitoring Device.
Background technology
Oil, natural gas are mostly conveyed as one of China's main energy sources, production, processing, consumption using buried pipeline.By Underground is embedded in mostly in transmission & distribution pipeline, is influenceed and corrodes by soil, surrounding enviroment factor and interior media for a long time, The generation of leakage accident may be caused.According to domestic some regional underground piping service life statistics, low 3~5 years, high 10 For many years, corrosive pipeline will be made to damage and occur leakage accident serious some months.Show according to foreign statistic, every year due to corrosion And the metal material scrapped, it is approximately equivalent to (20-40) % of metal production, the metal that the whole world is lost by corrosion every year is up to one More than hundred million tons, metal erosion both directly and indirectly causes huge economic loss.Therefore, the company such as oil, combustion gas is to preventing Corrosive pipeline is paid much attention to, and takes the modes such as impressed cathodic current and sacrificial anode to protect pipeline, and along pipeline Test pile is installed, periodically test pile current potential is measured, some companies are also supervised using the method for " corrosion print " is laid The corrosion condition in test tube road.Operating experience for many years proves that it is the most cost-effective that cathodic protection is combined with coating technology A kind of corrosion control measure.Cathode protection technology is one kind of electrochemical protection technology, and current cathode protection technology has developed Maturation, and be widely applied in the anticorrosion field of various metal structures.But the acquisition of current cathode protecting parameter is most Still the artificial mode periodically enrolled is used in the case of number, because pipe net arrangement scope is general relatively wide and intricate, this The mode workload that kind manually detects is extremely heavy, operation expense is high and is very easy to mistake that human factor occur.Mesh Before, there are the following problems for the buried pipeline cathodic protection of the company such as domestic petroleum, combustion gas:(1) set in cathodic protection measurement, control Standby aspect:Company generally lacks newest, the most suitable production in terms of the enough software relevant on cathodic protection, hardware supported Product;(2) in terms of e measurement technology:Current company is all that annual detection one is to twice using manual site's test.Due to soil property Change, geological environment changes, many factors such as magnetic field gravitation change, and the intermittence of corrosion may be caused to occur, so that test Reliability comparotive is low;(3) measurement point network facet:Because pipe net arrangement scope is general relatively wide, and intricate, this artificial inspection The mode of survey is difficult to manage the network of all point integrating devices.
The content of the invention
The purpose of this utility model is to provide a kind of buried pipeline cathodic protection monitoring device, and the device is to multiple buried Real-time monitoring, long range radio transmissions and the automatic storage of the cathodic protection data of pipeline cathode protection monitoring point, can send out in time The existing irrational monitoring point of cathodic protection potential, alarm operation maintenance personnel takes measures, and then realizes buried pipeline Anti-corrosion protection.
The purpose of this utility model is achieved through the following technical solutions:
A kind of buried pipeline cathodic protection monitoring device, the device include data collection station, GPRS data communication unit, Surveillance center and mobile terminal, are connected with each other between data collection station and Surveillance center by GPRS data communication unit;Number Connect GPRS module according to acquisition terminal, detection data access Internet network by mobile communications network, and with TCP/IP addresses Surveillance center be fixedly connected;Data collection station includes signal detection module, signal isolated variable circuit, signal condition electricity Road, microcontroller CPU, power supply circuit;Signal detection module is connected with signal isolated variable circuit, signal isolation conversion electricity Road is connected with signal conditioning circuit, and signal conditioning circuit is connected with microcontroller CPU, and microcontroller CPU is connected with GPRS module, Power supply is connected with microcontroller CPU and signal isolated variable circuit;GPRS data communication unit includes GPRS module and wireless Network switch, GPRS module includes communication interface part, serial port drive part, GPRS circuit parts, SIM card circuit and antenna Part.
A kind of described buried pipeline cathodic protection monitoring device, described data collection station connection buried pipeline negative electrode The test pile or potentiostat device of protection.
A kind of described buried pipeline cathodic protection monitoring device, described Surveillance center includes ForceControl device, prison Control center is connected with multiple data of monitoring point.
A kind of described buried pipeline cathodic protection monitoring device, described Surveillance center includes a wireless network and exchanged Device, one be connected to INTERNET networks industrial computer and report writer, real-time data base and pass built in industrial computer server It is database.
A kind of described buried pipeline cathodic protection monitoring device, described mobile terminal device is notebook computer or platform Formula computer or mobile phone or tablet personal computer.
The utility model has following obvious advantage and beneficial effect:
1st, by the real-time monitoring of the cathodic protection data to multiple buried pipeline cathodic protection monitoring points, it can send out in time The existing irrational monitoring point of cathodic protection potential, alarm operation maintenance personnel takes measures, and then realizes buried pipeline Anti-corrosion protection;
2nd, device has data query and export, off-limit alarm, history report, logout, drafting trend curve, user The functions such as management, data analysis;
3rd, device has expanded function, such as needed, can increase the monitoring of the parameters such as environment temperature;
4th, it can realize that all measurement data are uploaded to Surveillance center, be easy to analyze, manage and decision-making;
5th, the data automatic measuring, long range radio transmissions and storage of multiple monitoring points can be realized, reduction field worker Labor intensity, saves manpower, it is to avoid manual operation mistake;
6th, the cathodic protection field data that Surveillance center obtains, can be the buried pipeline data processing software specially developed Interface is provided, the data sharing of buried pipeline device is realized;
7th, device has WEB issuing functions, and network-termination device can check dress whenever and wherever possible in the range of user right Real time execution situation is put, network management demand is met.
Brief description of the drawings
Fig. 1 is the functional block diagram of the utility model buried pipeline cathodic protection monitoring device;
Fig. 2 is the functional block diagram of the utility model data collection station;
Fig. 3 is the flow chart of data processing figure of the utility model data collection station;
Fig. 4 is the functional block diagram of the utility model Surveillance center;
Fig. 5 is the flow chart of data processing figure of the utility model Surveillance center.
Embodiment
Below in conjunction with accompanying drawing, and other technical characteristic above-mentioned to the utility model and advantage are described in detail.
A kind of buried pipeline cathodic protection monitoring device of the utility model is a set of towards buried pipeline cathodic protection monitoring The wireless remote intelligent on-Line Monitor Device in field.
Refer to shown in Fig. 1, it is the functional block diagram of the utility model buried pipeline cathodic protection monitoring device, and it includes Data collection station, GPRS data communication unit, Surveillance center and mobile terminal, data collection station are communicated by GPRS data Unit realizes the RFDC with Surveillance center.Wherein, described data collection station, it is to buried pipeline cathodic protection Parameter is acquired and changed, and the control information that real-time reception Surveillance center assigns simultaneously performs corresponding command operating;Described Surveillance center, by industrial computer as server and supervisor, display and the number of monitoring information are realized using ForceControl configuration software According to management function;Described network-termination device is the desktop computer or notebook computer or flat for having access to Internet network Prison is checked in plate computer or mobile phone, the network address that network-termination device can be set in the range of user right by Surveillance center Survey the real-time running state of device.Device has user management, logout, off-limit alarm, data analysis, data query with leading Go out, history report, draw the function such as trend curve.
Refer to shown in Fig. 2, it is the functional block diagram of the utility model data collection station, it includes detection module, letter Number isolated variable circuit, signal conditioning circuit, microcontroller CPU, power circuit, wherein, detection module is converted with signal isolation Circuit is connected, and signal isolated variable circuit is connected with signal conditioning circuit, and signal conditioning circuit is connected with microcontroller CPU, micro- Controller CPU is connected with GPRS module unit, and power circuit is powered to modules and circuit.In the present embodiment, microcontroller CPU be STC12C5608AD single-chip microcomputers, power circuit using 12V direct currents input through in plate two-way DC/DC conversion modules obtain every From+5V and ± 5V power supplys, powered respectively to single chip computer device and signal isolated variable circuit.
Refer to shown in Fig. 3, it is the flow chart of data processing figure of the utility model data collection station, data collection station CPU be connected by serial ports with GPRS data communication unit, on device electricity or reset when first to GPRS module carry out initialization set Put, cycle detection is then carried out to FPDP with the sample frequency of setting, if data, carry out A/D conversions, data processing And packing, data upload etc. operation, the data of detection are uploaded to Surveillance center in time.
Refer to shown in Fig. 4, it is the functional block diagram of the utility model Surveillance center, Surveillance center includes a wireless network Network exchanger, one be connected to INTERNET networks industrial computer server and report writer, it is real built in industrial computer server When database and relational database, software realized using ForceControl configuration software, receive data collection station upload data display, Preserve and analyze, being capable of alert and control instruction if acquisition terminal equipment fault or abnormal parameters.Monitoring device Function mainly has six big modules:Logout, fault alarm, trend curve, data query, user management, history report.Its In, the record and query function of device event and customer incident are realized in logout part;Realize that parameter is different in fault alarm part Often alarm and data acquisition terminal equipment fault alarm function, and alarm logging can be formed;Trend curve part, which is realized, draws The trend curve function of parameter, including real-time tendency curve and historical text;Data query is partially completed Monitoring Data Query function, it is possible to realize data export or printout function;User management is partially completed the login of user, changes close User etc. is deleted in code, user log off, addition;History report is partially completed the fast report of historical data, including quickly generates Moon sheet and daily sheet, it is possible to realize form export and printing.
Refer to shown in Fig. 5, it is the flow chart of data processing figure of the utility model Surveillance center, ForceControl configuration software has Powerful real-time data base, but it is not high to user's degree of opening, it is impossible to and meeting will for the flexible management of data and operation Ask.The utility model rabbets SQL database as relational database, the need for solving data flexible management.Data collection station The Real-time Monitoring Data of upload, relational database is deposited into while real-time data base is stored in, then by the storing frequencies of setting. For functions such as the higher figure shows of requirement of real-time, off-limit alarm, trend curve, state instructions, real-time data base is associated; And the functions such as higher data query, data sheet, data export and analysis are required for data flexible management, association SQL is closed It is database.
By the page issuing function of ForceControl configuration software, realize the WEB issues of monitoring device, with can be connected to because The desktop computer or the network-termination device such as notebook computer or tablet personal computer or mobile phone of spy's net, can be with the range of user right The web page address checking device real time execution situation set whenever and wherever possible by Surveillance center, meets networking, intelligent management Demand.
The utility model passes through the real-time monitoring of the cathodic protection data to multiple buried pipeline cathodic protection monitoring points, energy Enough to find the irrational monitoring point of cathodic protection potential in time, alarm operation maintenance personnel is taken measures, and then realization is buried The anti-corrosion protection of ground pipeline.Device has data query and export, off-limit alarm, history report, logout, drafting trend bent The functions such as line, user management, data analysis, friendly interface is simple to operate;Device has expanded function, such as needed, can increase Plus the monitoring of the parameter such as environment temperature;The data automatic measuring, long range radio transmissions and storage of multiple monitoring points can be realized, is dropped The labor intensity of low field worker, saves manpower, it is to avoid manual operation mistake;It can realize that all measurement data are uploaded to prison Control center, is easy to analyze, manages and decision-making;The cathodic protection field data that Surveillance center obtains, can be burying for specially developing Ground pipeline data processing software provides interface, realizes the data sharing of buried pipeline device;Device has WEB issuing functions, net Network terminal device in the range of user right can checking device real time execution situation whenever and wherever possible, meet network management need Ask.
According to above-mentioned principle, the utility model can also carry out appropriate change and modification to above-mentioned embodiment.Therefore, The utility model is not limited to embodiments described above, and some modifications and changes of the present utility model also should Fall within scope of the claims of the present utility model.

Claims (5)

1. a kind of buried pipeline cathodic protection monitoring device, it is characterised in that:The device includes data collection station, GPRS numbers According to communication unit, Surveillance center and mobile terminal, pass through GPRS data communication unit between data collection station and Surveillance center It is connected with each other;Data collection station connects GPRS module, and detection data access Internet network by mobile communications network, and with The Surveillance center of TCP/IP addresses is fixedly connected;Data collection station includes signal detection module, signal isolated variable circuit, letter Number modulate circuit, microcontroller CPU, power supply circuit;Signal detection module is connected with signal isolated variable circuit, signal every It is connected from translation circuit with signal conditioning circuit, signal conditioning circuit is connected with microcontroller CPU, microcontroller CPU and GPRS Module is connected, and power supply is connected with microcontroller CPU and signal isolated variable circuit;GPRS data communication unit includes GPRS module And wireless network interchanger, GPRS module include communication interface part, serial port drive part, GPRS circuit parts, SIM card electricity Road and antenna part.
2. a kind of buried pipeline cathodic protection monitoring device according to claim 1, it is characterised in that:Described data are adopted Collect test pile or potentiostat device that terminal connects buried pipeline cathodic protection.
3. a kind of buried pipeline cathodic protection monitoring device according to claim 1, it is characterised in that:In described monitoring Pericardium includes ForceControl device, and Surveillance center is connected with multiple data of monitoring point.
4. a kind of buried pipeline cathodic protection monitoring device according to claim 3, it is characterised in that:In described monitoring Pericardium include a wireless network interchanger, one be connected to INTERNET networks industrial computer and report writer, industrial computer clothes Real-time data base and relational database built in business device.
5. a kind of buried pipeline cathodic protection monitoring device according to claim 1, it is characterised in that:Described mobile end End equipment is notebook computer or desktop computer or mobile phone or tablet personal computer.
CN201720065349.2U 2017-01-19 2017-01-19 A kind of buried pipeline cathodic protection monitoring device Expired - Fee Related CN206467294U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108425121A (en) * 2018-03-07 2018-08-21 成都天誉立信科技有限公司 A kind of method for realizing low power consumption for cathodic protection monitoring device
CN108754505A (en) * 2018-08-17 2018-11-06 重庆九洲星熠导航设备有限公司 NB-IoT type low-power consumption gas pipeline cathodic protection potentials monitor system
CN109357166A (en) * 2018-08-17 2019-02-19 重庆九洲星熠导航设备有限公司 LoRa type low-power consumption gas pipeline cathodic protection potential monitors system
CN110030497A (en) * 2019-05-16 2019-07-19 重庆市机电设计研究院 A kind of cathodic protection on-line monitoring early warning system

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108425121A (en) * 2018-03-07 2018-08-21 成都天誉立信科技有限公司 A kind of method for realizing low power consumption for cathodic protection monitoring device
CN108754505A (en) * 2018-08-17 2018-11-06 重庆九洲星熠导航设备有限公司 NB-IoT type low-power consumption gas pipeline cathodic protection potentials monitor system
CN109357166A (en) * 2018-08-17 2019-02-19 重庆九洲星熠导航设备有限公司 LoRa type low-power consumption gas pipeline cathodic protection potential monitors system
CN110030497A (en) * 2019-05-16 2019-07-19 重庆市机电设计研究院 A kind of cathodic protection on-line monitoring early warning system

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170905

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