CN206455481U - A kind of special plane device of power-assisted steering electric machine casing - Google Patents
A kind of special plane device of power-assisted steering electric machine casing Download PDFInfo
- Publication number
- CN206455481U CN206455481U CN201621197614.4U CN201621197614U CN206455481U CN 206455481 U CN206455481 U CN 206455481U CN 201621197614 U CN201621197614 U CN 201621197614U CN 206455481 U CN206455481 U CN 206455481U
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- CN
- China
- Prior art keywords
- station
- pedestal
- guide rail
- processing
- servomotor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model provides a kind of special plane device of power-assisted steering electric machine casing, and it includes：9 processes and the operating position between two neighboring process that pedestal, setting are set in the direction of the clock on the base, wherein, 9 processes are respectively：First process, the second process, the 3rd process, the 4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th process, the operating position are located between the first process and the 9th process；Wherein, first process, the second process and the 3rd process are equipped with lower station processing, the processing of middle station and the processing of upper station, and the 4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th process are equipped with lower station processing and the processing of upper station.The utility model shortens products C NC process times；Lift the qualification rate of finished product；Reduce the product clamping time.
Description
Technical field
The utility model belongs to mechanical processing machine technical field, more particularly to a kind of special plane of power-assisted steering electric machine casing
Device.
Background technology
With various equipment components the accuracy of manufacture requirement increasingly lifting, quick-clamping, multistation, multiple operation, with
And the mechanical processing toolses of low cost have turned into the key property that enterprise possesses high competitiveness.
Electric boosting steering system (Electric Power Steering, abridge EPS) is that one kind is directly carried by motor
For the power steering system of auxiliary torque, with traditional hydraulic power-assist steering system HPS (Hydraulic Power
Steering) compare, EPS has lot of advantages.EPS is main by torque sensor, vehicle speed sensor, motor, deceleration
Mechanism and electronic control unit (ECU) etc. are constituted.
Utility model content
The purpose of this utility model is to provide a kind of saving manufacturing cost, improves the process capability of product, improves product
The special plane device of the power-assisted steering electric machine casing of quality.
The utility model provides a kind of special plane device of power-assisted steering electric machine casing, and it includes：Pedestal, it is arranged on the pedestal
On 9 processes setting in the direction of the clock and the operating position between two neighboring process, wherein, 9 processes point
It is not：First process, the second process, the 3rd process, the 4th process, the 5th process, the 6th process, the 7th process, the 8th process,
And the 9th process, the operating position is located between the first process and the 9th process；Wherein, the first process, the second process and
3rd process is equipped with the processing of lower station, the processing of middle station and the processing of upper station, the 4th process, the 5th process, the 6th process, the
Seven processes, the 8th process and the 9th process are equipped with lower station processing and the processing of upper station.
Preferably, in addition to the pedestal middle level pedestal that be arranged in parallel, the substrate for supporting the pedestal and middle level pedestal
Support column, the capstan head being fixed on the pedestal of middle level, fixation are on the base and for supporting the capstan head pedestal of capstan head and being located at
Frock clamp on the pedestal of middle level, product is clamped by the frock clamp, and the product machined in a certain process is by described
Capstan head is delivered to adjacent subsequent processing and is processed.
Preferably, in addition to product carry out the lower station of lower station processing, the upper work of upper station processing is carried out to product
Position and the middle station processed to station in product progress；In the first process, the second process and the 3rd process, lower station is consolidated
It is scheduled on pedestal, middle station is fixed on lower station, upper station is fixed on the pedestal of middle level；In the 4th process, the 5th process,
In six processes, the 7th process, the 8th process and the 9th process, lower station is fixed on pedestal, and upper station is fixed on middle level pedestal
On.
Preferably, the upper station includes：Be fixed on upper station backing plate on the middle level pedestal, the first asynchronous machine,
The first gear gearbox being connected with first asynchronous machine, the first unit head being connected with the first gear gearbox and
The upper station cutter being connected with first unit head, product is oppositely arranged with station cutter on this.
Preferably, the upper station also includes：Upper station cross slide way on the upper station backing plate, it is arranged on
Upper station cross slide on this on station cross slide way, the upper station transverse wire axle being connected with station cross slide on this, with
On this station transverse wire axle connect the 3rd servomotor, with this on station cross slide install upper station guide base, with
Station guide base is installed on this upper station longitudinal rail, the longitudinal slide of upper station installed with station longitudinal rail on this,
The longitudinal silk axle of upper station being connected with station longitudinal direction slide on this, the first servomotor being connected with the longitudinal silk axle of station on this；
Wherein, first unit head is installed on the longitudinal slide of the upper station.
Preferably, the middle station includes：Second servomotor, the 4th servomotor, middle station guide rail, middle station are slided
Seat, middle station installation pedestal, the second unit head and middle station cutter；Wherein, the middle station installation pedestal is installed on described
On lower station；Middle station slide is installed on middle station guide rail；4th servomotor is connected with middle station slide；Second servo electricity
Machine is connected with the second unit head；Middle station Cutting tool installation manner is on the second unit head.
Preferably, the lower station includes：It is fixed on lower station backing plate on pedestal, the second asynchronous machine, the 5th servo
Motor, the 6th servomotor, lower station slide, first time station guide rail base, second time station guide rail base, the 3rd power
Head, lower station guide rail, second gear gearbox and lower station cutter, wherein, first time station guide rail base is installed on lower work
On the backing plate of position；Second time station guide rail base is installed on first time station guide rail base；5th servomotor and first time work
Position guide rail base connection；First time station guide rail base is connected with lower station guide rail；6th servomotor connects with lower station guide rail
Connect；3rd unit head is installed on lower station slide；Second gear gearbox is arranged on the 3rd unit head；Second asynchronous machine
Installation is connected with second gear gearbox；Lower station Cutting tool installation manner is on the 3rd unit head.
Preferably, the middle station installation pedestal is installed on the lower station guide rail of the lower station.
Lifting of the utility model to a performance benefit of processing thin-walled aluminum die-cast product manufacturing process, this practicality is new
Type should be with 3 technical advantages such as saving manufacturing cost, the process capability for improving product, improvement product qualities；The utility model
Shorten products C NC process times；Lift the qualification rate of finished product；Reduce the product clamping time.
Brief description of the drawings
Fig. 1 is the structural representation of the special plane device of power-assisted steering electric machine casing；
Fig. 2 is the structural representation of the upper station of special plane device shown in Fig. 1；
Fig. 3 is the structural representation of the middle station of special plane device shown in Fig. 1；
Fig. 4 is the structural representation of the lower station of special plane device shown in Fig. 1；
Fig. 5 is the structural representation of upper station, middle station and the assembling of lower station shown in Fig. 2 to Fig. 4.
Embodiment
The utility model is further described with reference to the accompanying drawings and examples.
A kind of special plane device of power-assisted steering electric machine casing of the utility model, is a kind of specialities for cylindrical shape
The high accuracy processing and manufacturing equipment that involved a multistation, many main shafts, multiple operation are synchronously carried out.This special plane device with it is common
Machining tool is compared, and it can save for 90% working time on the fabrication cycles time, and per tour being capable of continuous output 4800pcs
Finished parts.
Thin-wall product refers to thin-walled aluminum die-cast product, the electric machine casing of the electric power steering of such as tubular.
The utility model belongs to computer numeral control (CNC) mechanical processing machine/Thin-walled Aluminum die casting parts machining manufacture
Technique.
As shown in figure 1, this special plane device includes pedestal 51, is arranged on 9 set in the direction of the clock on the pedestal 51
Process and the operating position 43 between two neighboring process, wherein, 9 processes are respectively：First process 44, second
Process, the 3rd process, the 4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th process 42, behaviour
Make position 43 to be located between the first process 44 and the 9th process 42.
First process 44, the second process and the 3rd process are equipped with lower station processing, the processing of middle station and the processing of upper station,
4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th process 42 be equipped with the processing of lower station and on
Station is processed.
Wherein, this special plane device, which also includes being located at, carries out the lower station 300 of lower station processing to product, product is carried out
The upper station 100 of station processing and the middle station 200 processed to station in product progress.
The structural representation of station 100 is illustrated in figure 2, upper station 100 includes：Upper station backing plate 32, first is asynchronous
Motor 10, the first servomotor 9, the 3rd servomotor 1, upper station cross slide 2, upper station transverse wire axle 3, upper station are horizontal
The longitudinal silk axle 5 of guide rail 4, upper station, upper station longitudinal rail 6, upper station guide base 7, the longitudinal slide 8 of upper station, the first tooth
Wheel-speed regulating change box 11, the first unit head 12 and upper station cutter 13, the electric machine casing 14 of tubular is relative with upper station cutter 13 to be set
Put.
The connected mode of each part of upper station 100 is：Upper station backing plate 32 is using screw connection on middle laminar substrate 35；
Upper station cross slide way 4 is installed on station backing plate 32；Upper station cross slide 2 is installed on station cross slide way 4；The
Three servomotors 1 are connected with upper station transverse wire axle 3, for driving；Upper station transverse wire axle 3 and upper station cross slide 2
Connection, upper station transverse wire axle 3 is driven, and station cross slide 2 is moved in driving；Upper station guide base 7 is installed on station
On cross slide 2；Upper station longitudinal rail 6 is installed on the longitudinal pedestal 7 of station；First servomotor 9 and upper station longitudinal direction
Silk axle 5 is connected；The longitudinal slide 8 of upper station is installed on station longitudinal rail 6, and the longitudinal slide 8 of upper station is in upper station longitudinal direction
Slided on guide rail 6；The longitudinal silk axle 5 of upper station is connected to the bottom of the longitudinal slide 8 of station, for being driven；First unit head 12
It is installed on the longitudinal slide 8 of station；First gear gearbox 11 is installed on connection and the first unit head 12；First asynchronous machine
10 are connected installation with first gear gearbox 11；Upper station cutter 13 is installed on the first unit head 12；Electric machine casing 14 is in work
Position and clamp in clamps 33.
Wherein, upper station 100 is used to process above electric machine casing 14.
The structural representation of middle station 200 is illustrated in figure 3, middle station 200 includes：Second servomotor the 19, the 4th is watched
Take motor 18, middle station guide rail 17, middle station slide 16, middle station installation pedestal 15, the second unit head 20 and middle station knife
Tool 21, electric machine casing 14 is oppositely arranged with middle station cutter 21.
The connected mode of each part of middle station 200 is：The lower station that middle station installation pedestal 15 is installed on lower station is led
On rail 28；Middle station slide 16 is installed on middle station guide rail 17；4th servomotor 18 passes through silk axle (not shown) and middle work
Position slide 16 is connected；Second servomotor 19 is connected installation with the second unit head 20；Middle station cutter 21 is installed on the second power
On first 20；Electric machine casing 14 positions clamping on frock clamp 33.
The structural representation of lower station 300 is illustrated in figure 4, lower station 300 includes：Lower station backing plate 38, second is asynchronous
Under motor 30, the 5th servomotor 24, the 6th servomotor 23, lower station slide 22, first time station guide rail base 25, second
Station guide rail base 27, the 3rd unit head 26, lower station guide rail 28, second gear gearbox 31 and lower station cutter 29, electricity
Casing body 14 is oppositely arranged with lower station cutter 29.
The connected mode of each part of lower station 300 is：Lower station backing plate 38 is using screw connection on pedestal 51；First
Lower station guide rail base 25 is installed on lower station backing plate 38；Second time station guide rail base 27 is installed on first time station guide rail
On pedestal 25；5th servomotor 24 is connected with first time station guide rail base 25, and first time station guide rail base 25 of driving is moved
It is dynamic；First time station guide rail base 25 is connected with lower station guide rail 28；6th servomotor 23 is connected with lower station guide rail 28, is driven
Dynamic lower station guide rail 28 is moved；3rd unit head 26 is installed on lower station slide 22；Second gear gearbox 31 is arranged on the
On three unit heads 26；Second asynchronous machine 30 is connected installation with second gear gearbox 31；Lower station cutter 29 is installed on the 3rd
On unit head 26；Electric machine casing 14 positions clamping on frock clamp 33.
As shown in figure 5, this special plane device also includes：Pedestal 51, the middle level pedestal 35 being be arranged in parallel with the pedestal 51, support
The substrate support columns 37 of the pedestal 51 and middle level pedestal 35, the capstan head 34 being fixed on middle level pedestal 35, it is fixed on the pedestal 51
It is upper and for supporting the capstan head pedestal 36 and the frock clamp 33 on middle level pedestal 35 of capstan head 34, electric machine casing 14 by
Frock clamp 33 is clamped, and the product machined in a certain process is delivered to adjacent subsequent processing by the capstan head 34 and added
Work.
Because the first process 44, the second process and the 3rd process are equipped with lower station processing, the processing of middle station and upper station
Processing, therefore in the first process 44, the second process and the 3rd process, lower station 300 is fixed on pedestal 51, middle station 200 is consolidated
It is scheduled on lower station 300, upper station 100 is fixed on middle level pedestal 35, the lower processing electric machine casing 14 of station 300 inner chamber, middle work
Above the side of 200 machined electrode housing of position 14, the upper processing of station 100 electric machine casing 14.
Because the 4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th process 42 are equipped with down
Station is processed and the processing of upper station, therefore in the 4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th work
In sequence 42, lower station 300 is fixed on pedestal 51, and upper station 100 is fixed on middle level pedestal 35, and lower station 300 processes motor
Above the inner chamber of housing 14, the upper processing of station 100 electric machine casing 14.
The utility model processing method, comprises the following steps：
The first step：Standing is in operating position 43；
Second step：Electric machine casing 14 is sequentially placed into each process, and electric machine casing 14 is clamped through frock clamp 33；
3rd step：Electric machine casing 14 arrives at the position of the first process 44；
3rd step, step specific as follows：
A, the lower station slide 22 of the 5th servomotor 24 driving of lower station are moved to setting coordinate, and now, second is asynchronous
Motor 30 starts, and transmits certain rotating speed to the second unit head 26 by second gear gearbox 31, lower station cutter 29 processes electricity
The inner chamber of casing body 14；
B, the 4th servomotor 18 of middle station drive silk axle middle station slide 16 is moved to along middle station guide rail 17 and set
Position fixing, the second servomotor 19 transmits certain rotating speed to the second unit head 20, the middle side of 21 machined electrode housing of station cutter 14
Face；
C, the 3rd servomotor 1 of upper station and the first servomotor 9 drive station cross slide 2 and upper station respectively
Longitudinal slide 8 to setting coordinate position, the first asynchronous machine 10 inputs certain rotating speed to first gear gearbox 11, first gear
Gearbox 11 exports certain rotating speed to the first unit head 12, and the first unit head 12 drives upper station cutter 13, upper station cutter 13
Process above electric machine casing 14；
The station of each process is to carry out simultaneously, i.e. the above A, B, C action are carried out simultaneously.
4th step：So far the processing of the first process is completed, brick tower 34 is rotated delivers to by the product of the completion of the first process
Two procedure positions, while the 9th process terminates processing, finished product comes out.
The processing of a finished parts is completed by the first process to the 9th process.
Lifting of the utility model to a performance benefit of processing thin-walled aluminum die-cast product manufacturing process, this practicality is new
Type should be with 3 technical advantages such as saving manufacturing cost, the process capability for improving product, improvement product qualities；The utility model
Shorten products C NC process times；Lift the qualification rate of finished product；Reduce the product clamping time.
Preferred embodiment of the present utility model described in detail above, but the utility model is not limited to above-mentioned implementation
Detail in mode, in range of the technology design of the present utility model, can be carried out to the technical solution of the utility model
A variety of equivalents, these equivalents belong to protection domain of the present utility model.
Claims (8)
1. a kind of special plane device of power-assisted steering electric machine casing, it is characterised in that it includes：Pedestal, setting are pressed on the base
9 processes set clockwise and the operating position between two neighboring process, wherein, 9 process difference
For：First process, the second process, the 3rd process, the 4th process, the 5th process, the 6th process, the 7th process, the 8th process, with
And the 9th process, the operating position is located between the first process and the 9th process；Wherein, the first process, the second process and
Three processes are equipped with lower station processing, the processing of middle station and the processing of upper station, the 4th process, the 5th process, the 6th process, the 7th
Process, the 8th process and the 9th process are equipped with lower station processing and the processing of upper station.
2. special plane device according to claim 1, it is characterised in that：Also include the middle level base being be arranged in parallel with the pedestal
Seat, support the substrate support columns of the pedestal and middle level pedestal, the capstan head being fixed on the pedestal of middle level, fixed on the base and use
In the capstan head pedestal and the frock clamp on the pedestal of middle level of support capstan head, product is clamped by the frock clamp, at certain
The product machined in one process is delivered to adjacent subsequent processing by the capstan head and is processed.
3. special plane device according to claim 2, it is characterised in that：Also include the lower work that lower station processing is carried out to product
Position, the upper station that upper station processing is carried out to product and the middle station processed to station in product progress；The first process,
In second process and the 3rd process, lower station is fixed on pedestal, and middle station is fixed on lower station, and upper station is fixed on middle level
On pedestal；In the 4th process, the 5th process, the 6th process, the 7th process, the 8th process and the 9th process, lower station is fixed
On pedestal, upper station is fixed on the pedestal of middle level.
4. special plane device according to claim 3, it is characterised in that：The upper station includes：It is fixed on the middle level base
Upper station backing plate, the first asynchronous machine, the first gear gearbox being connected with first asynchronous machine on seat, with first tooth
First unit head of wheel-speed regulating change box connection and the upper station cutter being connected with first unit head, product and station knife on this
Tool is oppositely arranged.
5. special plane device according to claim 4, it is characterised in that：The upper station also includes：Installed in the upper work
Upper station cross slide way on the backing plate of position, the upper station cross slide on this on station cross slide way and station on this
The upper station transverse wire axle of cross slide connection, with station transverse wire axle is connected on this 3rd servomotor and station on this
The upper station guide base that cross slide is installed and the upper station longitudinal rail that station guide base is installed on this and work on this
The longitudinal slide of upper station that position longitudinal rail is installed, with the upper station longitudinal direction silk axle and this that station longitudinal direction slide be connected on this
First servomotor of station longitudinal direction silk axle connection；Wherein, first unit head is installed on the longitudinal slide of the upper station.
6. special plane device according to claim 5, it is characterised in that：The middle station includes：Second servomotor, the 4th
Servomotor, middle station guide rail, middle station slide, middle station installation pedestal, the second unit head and middle station cutter；Wherein,
The middle station installation pedestal is installed on the lower station；Middle station slide is installed on middle station guide rail；4th servo electricity
Machine is connected with middle station slide；Second servomotor is connected with the second unit head；Middle station Cutting tool installation manner is on the second unit head.
7. special plane device according to claim 5, it is characterised in that：The lower station includes：Under being fixed on pedestal
Station backing plate, the second asynchronous machine, the 5th servomotor, the 6th servomotor, lower station slide, first time station guide rail base
Seat, second time station guide rail base, the 3rd unit head, lower station guide rail, second gear gearbox and lower station cutter, its
In, first time station guide rail base is installed on lower station backing plate；Second time station guide rail base is installed on first time station and led
On base of the rail seat；5th servomotor is connected with first time station guide rail base；First time station guide rail base and lower station guide rail
Connection；6th servomotor is connected with lower station guide rail；3rd unit head is installed on lower station slide；Second gear gearbox
On the 3rd unit head；Second asynchronous machine is connected installation with second gear gearbox；Lower station Cutting tool installation manner is in the 3rd
On unit head.
8. special plane device according to claim 6, it is characterised in that：The middle station installation pedestal is installed on the lower work
On the lower station guide rail of position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621197614.4U CN206455481U (en) | 2016-11-07 | 2016-11-07 | A kind of special plane device of power-assisted steering electric machine casing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621197614.4U CN206455481U (en) | 2016-11-07 | 2016-11-07 | A kind of special plane device of power-assisted steering electric machine casing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206455481U true CN206455481U (en) | 2017-09-01 |
Family
ID=59692036
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621197614.4U Withdrawn - After Issue CN206455481U (en) | 2016-11-07 | 2016-11-07 | A kind of special plane device of power-assisted steering electric machine casing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206455481U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312694A (en) * | 2016-11-07 | 2017-01-11 | 菲斯达精密工业部件（苏州）有限公司 | Special device for power-assisted steering motor shell and machining method of device |
-
2016
- 2016-11-07 CN CN201621197614.4U patent/CN206455481U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106312694A (en) * | 2016-11-07 | 2017-01-11 | 菲斯达精密工业部件（苏州）有限公司 | Special device for power-assisted steering motor shell and machining method of device |
| CN106312694B (en) * | 2016-11-07 | 2018-11-30 | 菲斯达精密工业部件（苏州）有限公司 | A kind of the special plane device and its processing method of power-assisted steering electric machine casing |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170901 Effective date of abandoning: 20181130 |