CN206451778U - A kind of coiler device - Google Patents
A kind of coiler device Download PDFInfo
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- CN206451778U CN206451778U CN201621450206.5U CN201621450206U CN206451778U CN 206451778 U CN206451778 U CN 206451778U CN 201621450206 U CN201621450206 U CN 201621450206U CN 206451778 U CN206451778 U CN 206451778U
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- rotating disk
- slide
- needle
- power transmission
- bearing seat
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
A kind of coiler device, including winding assembly, drive component, thread a needle and component and pull out needle assemblies.Winding assembly is used to wind battery core, and drive component is used to provide winding power for winding assembly and driving winding assembly carries out station conversion, and component of threading a needle is used to be threaded a needle before winding assembly is wound, and pulling out needle assemblies is used to pull out pin after the completion of winding.Above-mentioned coiler device, needle handle on slide line slide rail on the mounting shaft by moving, and gap is small, is oriented to, and precision is high.So as to ensure the uniformity for the battery core that three volume pins are rolled out, the requirement of technique is met, it is ensured that the degree of registration of lug, the uniformity of ending rubberizing position improves production efficiency, reduces production cost.The preparation method of above-mentioned coiler device, is installed after connecting shaft between first bearing seat and second bearing seat, then carries out secondary operation, and the first rotating disk and the second rotating disk carry out secondary operation, it is ensured that concentricity, improve precision similarly after installation axle is mounted with.
Description
Technical field
The utility model is related to lithium ion battery preparation facilities technical field, more particularly to a kind of coiler device.
Background technology
Cell winding device is used for anode pole piece, cathode pole piece and membrane winding one battery core of formation.Mainly include machine
The parts such as frame, winding mechanism, adhesive tape rubberizing mechanism, cutting agency.In winding mechanism, volume pin is driven by drive mechanism, can be rotated,
So as to be wound.However, traditional coiler device, precision is relatively low.
Utility model content
In consideration of it, being necessary to provide a kind of precision higher coiler device.
A kind of coiler device, including winding assembly, drive component, thread a needle and component and pull out needle assemblies；
The winding assembly includes winder unit, and the winder unit includes first bearing seat, second bearing seat, connection
Axle, the first rotating disk, the second rotating disk, installation axle, line slide rail, first slide, second slide, the 3rd slide, the first power transmission shaft,
Two power transmission shafts, the 3rd power transmission shaft, the first needle handle, the second needle handle, the 3rd needle handle, first volume pin, volume Two pin and the pin of volume three；
The first bearing seat and the second bearing seat are oppositely arranged；
The two ends of the connecting shaft are fixedly connected with first bearing seat with second bearing seat respectively；
First rotating disk and second rotating disk are respectively arranged on inside the first bearing seat and the second bearing seat,
First rotating disk and second rotating disk are oppositely arranged, and first rotating disk and second rotating disk are relative to the first axle
Bearing and the second bearing seat can be rotated, and offered and also opened on three through holes, second rotating disk on first rotating disk
Provided with three through holes, three through holes on three through holes and second rotating disk on first rotating disk are oppositely arranged；
Many installation axles, the two ends point of the every installation axle are installed between first rotating disk and second rotating disk
It is not fixedly connected with first rotating disk with second rotating disk, many installation axles be arranged in parallel；
Line slide rail is equipped with the every installation axle；
The first slide, the second slide and the 3rd slide are respectively arranged on the different line slide rails,
The first slide, second slide, the equal and described line slide rail of the 3rd slide are slidably connected；
The two ends of first power transmission shaft, the second driving shaft and the 3rd power transmission shaft respectively pass through described first
Three pairs of through holes are oppositely arranged on rotating disk and second rotating disk；
The first slide and the connection of the first power transmission shaft, first power transmission shaft are rotatable relative to the first slide,
The second slide and second driving shaft connection, the second driving shaft are rotatable relative to the second slide, described
3rd slide and the 3rd power transmission shaft connection, the 3rd power transmission shaft are rotatable relative to the 3rd slide；
First power transmission shaft, the second driving shaft are respectively fixedly connected described with one end of the 3rd power transmission shaft
First needle handle, second needle handle and the 3rd needle handle, first needle handle, second needle handle and the 3rd needle handle point
Three through holes of first rotating disk can not passed；
The first volume pin, the volume Two pin and the pin of volume three are respectively arranged on first needle handle, described second
In needle handle and the 3rd needle handle；
It is described to thread a needle component and winder station is correspondingly arranged, for being threaded a needle before winding；
It is described to pull out needle assemblies and discharge station is correspondingly arranged, for pulling out pin after the completion of winding；
The drive component is used to drive first power transmission shaft, the second driving shaft and the 3rd power transmission shaft to turn
It is dynamic, and for driving first rotating disk and second rotating disk to rotate.
In one of the embodiments, the quantity of the installation axle is the six roots of sensation, and respectively the first installation axle, second are installed
Axle, the 3rd installation axle, the 4th installation axle, the 5th installation axle and the 6th installation axle, the first slide, which is slided, is located at described first
On the line slide rail of installation axle and second installation axle, the second slide is slided located at the 3rd installation axle and described the
On the line slide rail of four installation axles, the 3rd slide slides the straight line located at the 5th installation axle and the 6th installation axle
On slide rail.
In one of the embodiments, the component of threading a needle includes the first bottom plate, the first motor, the first screw mandrel, first straight
Line guide rail, the first pushing block, the first inductor and the second inductor；
The two ends of first bottom plate are separately fixed at the side installed in the first bearing seat and the second bearing seat
Edge, first bottom plate is parallel to the connecting shaft；
First screw mandrel is located at the side of first bottom plate, and the axle of first screw mandrel and first motor is fixed
Connection；
Side of first bottom plate away from first screw mandrel is provided with the first straight line guide rail, and first pushing block is set
In on the first straight line guide rail, first pushing block and the first straight line guide rail are slidably connected, first pushing block and institute
State the connection of the first screw mandrel；
First inductor and second inductor are respectively arranged on first bottom plate and are provided with first screw mandrel
The two ends of side.
In one of the embodiments, the needle assemblies that pull out include the second bottom plate, the second motor, the second screw mandrel, second straight
Line guide rail, the second pushing block, the 3rd inductor and the 4th inductor；
The two ends of second bottom plate are separately fixed at the side installed in the first bearing seat and the second bearing seat
Edge, second bottom plate is parallel to the connecting shaft；
Second screw mandrel is located at the side of second bottom plate, and the axle of second screw mandrel and second motor is fixed
Connection；
Side of second bottom plate away from second screw mandrel is provided with second straight line guide rail, and second pushing block is located at institute
State on second straight line guide rail, second pushing block and the second straight line guide rail are slidably connected, second pushing block and described
Two screw mandrels are connected；
3rd inductor and the 4th inductor are respectively arranged on second bottom plate and are provided with second screw mandrel
The two ends of side.
In one of the embodiments, the winding assembly is provided with two close to the power transmission shaft of the component of threading a needle
5th sensor, two the 5th sensors are respectively arranged on the two ends of the power transmission shaft.
In one of the embodiments, the winding assembly is provided with two close to the power transmission shaft for pulling out needle assemblies
6th sensor, two the 6th sensors are respectively arranged on the two ends of the power transmission shaft.
In one of the embodiments, the winding assembly corresponds to a power transmission shaft of rubberizing station provided with one
Individual 7th sensor, the 7th sensor is located at the power transmission shaft close to one end of the first bearing seat.
In one of the embodiments, the winding assembly also include support unit, the support unit include installing plate,
Three cylinders and three outer pin nozzles, three cylinders are installed on the installing plate, three cylinders respectively with three
The outer pin nozzle is fixedly connected, three outer pin nozzles respectively with first needle handle, second needle handle and the 3rd pin
Handle is oppositely arranged.
In one of the embodiments, the drive device includes the 3rd motor, the 4th motor, mandrel, little gear and big
Gear；
3rd motor is connected by one end of belt and the mandrel, and the other end of the mandrel is arranged on described the
On two rotating disks, the mandrel is rotatable relative to second rotating disk；
First power transmission shaft, the second driving shaft and the 3rd power transmission shaft are away from first needle handle, described
One end of two needle handles and the 3rd needle handle is respectively connected by the one end of belt and the mandrel away from the 3rd motor；
4th motor is fixedly connected with the little gear, the little gear and gear wheel engagement, the canine tooth
Wheel is fixed on side of second rotating disk away from the first rotating disk.
A kind of preparation method of described coiler device, it is characterised in that comprise the following steps：
Prepare the first bearing seat, second bearing seat, the first rotating disk and the second rotating disk；
Connecting shaft is installed between first bearing seat and second bearing seat, secondary operation is carried out；
First rotating disk and the second rotating disk are respectively arranged in first bearing seat and second bearing seat, and in the first rotating disk and
Installation axle is installed between the second rotating disk, secondary operation is carried out.
Above-mentioned coiler device, needle handle on slide line slide rail on the mounting shaft by moving, and gap is small, is oriented to, essence
Degree is high.So as to ensure the uniformity for the battery core that three volume pins are rolled out, meet the requirement of technique, it is ensured that the degree of registration of lug, finish up
The uniformity of rubberizing position, improves production efficiency, reduces production cost.
Brief description of the drawings
Fig. 1 is the structural representation of the coiler device of an embodiment；
Fig. 2 is thread a needle component and the structural representation for pulling out needle assemblies of an embodiment；
Fig. 3 is the structural representation of the winding assembly of an embodiment；
Fig. 4 is the structural representation of the component of threading a needle of an embodiment；
Fig. 5 is the structural representation for pulling out needle assemblies of an embodiment；
Fig. 6 is the structural representation of the drive component of an embodiment.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage become apparent from, it is right below in conjunction with drawings and Examples
The utility model is further elaborated.It should be appreciated that specific embodiment described herein is only to explain this reality
With new, it is not used to limit the utility model.
Refer to Fig. 1 and Fig. 2, the coiler device 100 of an embodiment, the winding for battery core.Including winding assembly 10,
Thread a needle component 20, pull out needle assemblies 30 and drive component 40.
Fig. 3 is refer to, winding assembly 10 includes winder unit and support unit.Winder unit includes：First bearing seat 11,
Second bearing seat 12, connecting shaft 13, the first rotating disk 14, the second rotating disk 15, installation axle 16, line slide rail 17, first slide 18,
Second slide (figure is not marked), the 3rd slide (figure is not marked), the first power transmission shaft 19, second driving shaft (figure is not marked), the 3rd power transmission shaft
(figure is not marked), the first needle handle 51, the second needle handle (figure is not marked), the 3rd needle handle (figure is not marked), first volume pin (figure is not marked), volume Two
Pin (figure is not marked) and the pin of volume three (figure is not marked).
First bearing seat 11 and second bearing seat 12 are oppositely arranged.Pacify between first bearing seat 11 and second bearing seat 12
Equipped with many connecting shafts 13, the two ends of connecting shaft 13 are fixedly connected with first bearing seat 11 with second bearing seat 12 respectively.Many
Connecting shaft 13 be arranged in parallel, and is uniformly distributed along the circle spacing of bearing block.In wherein one embodiment, connecting shaft 13
Quantity is the six roots of sensation.It is appreciated that the quantity of connecting shaft 13 is not limited to the six roots of sensation, it can set according to actual needs.
First rotating disk 14 and the second rotating disk 15 are respectively arranged on inside first bearing seat 11 and second bearing seat 12.First rotating disk
14 and second rotating disk 15 be oppositely arranged.First rotating disk 14 and the second rotating disk 15 are relative to first bearing seat 11 and second bearing seat 12
It can rotate.Offer and also offered on three through holes, the second rotating disk 15 on three through holes, the first rotating disk 14 on first rotating disk 14
Three through holes and the second rotating disk 15 on three through holes be oppositely arranged.Specifically, offered on the first rotating disk 14 first through hole,
Second through hole and third through-hole.Fourth hole, fifth hole and the 6th through hole are offered on second rotating disk 15.Wherein, first leads to
Hole and fourth hole are oppositely arranged, and the second through hole and fifth hole are oppositely arranged, and third through-hole and the 6th through hole are oppositely arranged.
Many installation axles 16 are installed between first rotating disk 14 and the second rotating disk 15.The two ends of installation axle 16 are respectively with first
Rotating disk 14 is fixedly connected with the second rotating disk 15.Many installation axles 16 be arranged in parallel.In wherein one embodiment, installation axle 16
Quantity be the six roots of sensation.It is appreciated that the quantity of installation axle 16 is not limited to the six roots of sensation, it can set according to actual needs.
Line slide rail 17 is equipped with every installation axle 16.
Slide is on line slide rail 17.Slide and line slide rail 17 are slidably connected.Specifically, every two line slide rails 17
On slide is installed, slide and line slide rail 17 are slidably connected.Slide can be slided along line slide rail 17.In the reality shown in Fig. 1
Apply in mode, installation axle has the six roots of sensation, and (figure is not for respectively the first installation axle 16, the second installation axle (not shown), the 3rd installation axle
Show), the 4th installation axle (not shown), the 5th installation axle (not shown), the 6th installation axle (not shown).Slide has three, respectively
For first slide 18, second slide and the 3rd slide.First slide 18 is slided located at the first installation axle 16 and the second installation axle
On line slide rail 17.Specifically, the line slide rail of the two ends of first slide 18 respectively with the first installation axle 16 and the second installation axle
It is slidably connected.Second slide is slided on the line slide rail of the 3rd installation axle and the 4th installation axle.3rd slide is slided and is located at
On the line slide rail of 5th installation axle and the 6th installation axle.
The two ends of first power transmission shaft 19 are each passed through first through hole and fourth hole.The two ends of second driving shaft are each passed through
Second through hole and fifth hole.The two ends of 3rd power transmission shaft are each passed through third through-hole and the 6th through hole.
The power transmission shaft 19 of first slide 18 and first is connected.First power transmission shaft 19 is rotatable relative to first slide 18.Second
Slide and second driving shaft connection.Second driving shaft is rotatable relative to second slide.3rd slide and the connection of the 3rd power transmission shaft.
3rd power transmission shaft is rotatable relative to the 3rd slide.
One end of first power transmission shaft 19, second driving shaft and the 3rd power transmission shaft is respectively fixedly connected with the first needle handle 51,
Two needle handles and the 3rd needle handle.First power transmission shaft 19, second driving shaft and the 3rd power transmission shaft drive the first needle handle 51, the second pin respectively
Handle and the 3rd needle handle carry out rotation.First slide 18, second slide and the 3rd slide along line slide rail 17 slide when, drive first
Needle handle 51, the second needle handle and the 3rd needle handle are slided, and the first needle handle 51, the second needle handle and the 3rd needle handle can pass the first rotating disk respectively
14 three through holes, so that the first needle handle 51, the second needle handle and the 3rd needle handle turnover winder unit.
First volume pin, volume Two pin and the pin of volume three are respectively arranged in the first needle handle 51, the second needle handle and the 3rd needle handle.
Support unit is on winder unit.Specifically, support unit includes installing plate 52, the first outer pin nozzle 53, second
(figure is not for outer pin nozzle (figure is not marked), the 3rd outer pin nozzle (figure is not marked), the first cylinder 54, the second cylinder (figure is not marked) and the 3rd cylinder
Mark).Three outer pin nozzles are oppositely arranged with three needle handles respectively.First cylinder 54, the second cylinder and the 3rd cylinder, which are arranged on, to be installed
On plate 52.Three cylinders are fixedly connected with three outer pin nozzles respectively.Three cylinders drive three outer pin nozzles to move forward and backward respectively.
Fig. 2 and Fig. 4 are refer to, component 20 of threading a needle corresponds to winder station, is threaded a needle before electric core winding.Thread a needle component
20 include the first bottom plate 21, the first motor 22, the first screw mandrel 23, first straight line guide rail 24, the first pushing block 25, the first inductor 26
With the second inductor 27.
The two ends of first bottom plate 21 are separately fixed at the edge installed in first bearing seat 11 and second bearing seat 12.First
Bottom plate 21 is parallel to connecting shaft 13.
First screw mandrel 23 is located at the side of the first bottom plate 21, and the first screw mandrel 23 is fixedly connected with the axle of the first motor 22.The
Side of one bottom plate 21 away from the first screw mandrel 23 is provided with first straight line guide rail 24.First pushing block 25 is located at first straight line guide rail 24
On.First pushing block 25 and first straight line guide rail 24 are slidably connected.First pushing block 25 and the first screw mandrel 23 pass through the first contiguous block 28
Connection.First inductor 26 and the second inductor 27 are respectively arranged on the two ends of side of first bottom plate 21 provided with the first screw mandrel 23.
In the present embodiment, the first motor 22 is arranged on the first bottom plate 21.It is appreciated that the first motor 22 can also be arranged on it
His position, as long as it can drive the first screw mandrel 23.
First motor 22 drives the first screw mandrel 23, drives the first pushing block 25 to be slidably reciprocated along first straight line guide rail 24.First
Pushing block 25 and first slide 18 are connected.First pushing block 25 along first straight line guide rail 24 move when, drive first slide 18 along first
The line slide rail 17 of the installation axle of installation axle 16 and second is moved.When the first pushing block 25 moves back and forth along first straight line guide rail 24,
Whether in place first inductor 26 and the second inductor 27 can sense the position of the first pushing block 25 movement.Such as the first pushing block
The positions of 25 movements are without in place, and the first inductor 26 or the second inductor 27 are sensed less than the first pushing block 25, then alarm.
Fig. 2 and 5 are refer to, needle assemblies 30 are pulled out corresponding to discharge station, carries out pulling out pin after the completion of electric core winding.Pull out pin group
Part 30 includes the second bottom plate 31, the second motor 32, the second screw mandrel 33, second straight line guide rail 34, the sensing of the second pushing block the 35, the 3rd
The inductor 37 of device 36 and the 4th.
The two ends of second bottom plate 31 are separately fixed at the edge installed in first bearing seat 11 and second bearing seat 12.Second
Bottom plate 31 is parallel to connecting shaft 13.
Second screw mandrel 33 is located at the side of the second bottom plate 31, and the second screw mandrel 33 is fixedly connected with the axle of the second motor 32.The
Side of two bottom plates 31 away from the second screw mandrel 33 is provided with second straight line guide rail 34.Second pushing block 35 is located at second straight line guide rail 34
On.Second pushing block 35 and second straight line guide rail 34 are slidably connected.Second pushing block 35 and the second screw mandrel 33 pass through the second contiguous block 38
Connection.3rd inductor 36 and the 4th inductor 37 are respectively arranged on the two ends of side of second bottom plate 31 provided with the second screw mandrel 33.
In the present embodiment, the second motor 32 is arranged on the second bottom plate 31.It is appreciated that the second motor 32 can also be arranged on it
His position, as long as it can drive the second screw mandrel 33.
Second motor 32 drives the second screw mandrel 33, drives the second pushing block 35 to be slidably reciprocated along second straight line guide rail 34.Second
Pushing block 35 and second slide connection.Second pushing block 35 along second straight line guide rail 34 move when, drive second slide along the 3rd install
Axle and the line slide rail 17 of the 4th installation axle are moved.When the second pushing block 35 moves back and forth along second straight line guide rail 34, the 3rd sense
Answer whether in place the inductor 37 of device 36 and the 4th can sense the position of the second pushing block 35 movement.As the second pushing block 35 is moved
Position is without in place, and the 3rd inductor 36 or the 4th inductor 37 are sensed less than the second pushing block 35, then alarm.
Winding assembly 10 is provided with two the 5th sensors 62 close to the connecting shaft 13 for component 20 of threading a needle.Correspond to winding
A piece connecting shaft 13 of station is provided with two the 5th sensors 62.Two the 5th sensors 62 are respectively arranged on connecting shaft 13
Two ends.Whether in place two the 5th sensors 62 for sensing the position of the first pushing block movement.If first sensor 26 and
Two sensors 27 sense bad, and two the 5th sensors 62 can be with auxiliary induction, double insurance, improve the safety of equipment operation
Property.
Winding assembly 10 is provided with two the 6th sensors close to the connecting shaft 13 for pulling out needle assemblies 30 (figure is not marked).Correspond to
Two the 6th sensors are provided with a connecting shaft 13 of discharge station.Two the 6th sensors are respectively arranged on connecting shaft 13
Two ends.Whether in place two the 6th sensors for sensing the position of the second pushing block movement.If 3rd sensor 36 and the 4th
Sensor 37 senses bad, and two the 6th sensors can be with auxiliary induction, double insurance, improves the security of equipment operation.
A connecting shaft 13 corresponding to rubberizing station is provided with the 7th sensor.7th sensor is located at the company
Spindle 13 is close to one end of outer pin nozzle.Whether in place 7th sensor for sensing the position of needle handle.
Fig. 3 and Fig. 6 are refer to, drive component 40 is used to provide power to winding assembly.Specifically, drive component 40 includes
3rd motor 42, the 4th motor 44, mandrel 46, little gear 48 and gear wheel 49.
3rd motor 42 is connected by one end of belt 43 and mandrel 46.Specifically, in wherein one embodiment, the
The quantity of three motors 42 is three.The motor shaft of three the 3rd motors 42 is connected by one end of belt 43 and mandrel 46 respectively.
The other end of mandrel 46 is arranged on the second rotating disk 15.Mandrel 46 is rotatable relative to the second rotating disk 15.First power transmission shaft 19,
The one end of second driving shaft and the 3rd power transmission shaft away from the first needle handle 51, the second needle handle and the 3rd needle handle respectively passes through belt 47
With one end connection of the mandrel 46 away from the 3rd motor 42.3rd motor 42 is rotated with moving mandrel 46, and mandrel 46 drives first to be driven
Axle 19, second driving shaft and the 3rd drive axis, so as to drive the first needle handle 51, the second needle handle and the 3rd needle handle to rotate.The
One needle handle 51, the second needle handle and the 3rd needle handle, which are rotated, drives volume pin to rotate.
4th motor 44 is fixedly connected with little gear 48, and little gear 48 and gear wheel 49 are engaged, and gear wheel 49 is fixed on
Side of two rotating disks 15 away from the first rotating disk 14.4th motor 44 drives little gear 48 to rotate, so as to drive 49 turns of gear wheel
Dynamic, gear wheel 49 drives the first rotating disk 14 and the second rotating disk 15 to rotate.So as to complete three needle handles in winding, rubberizing and blanking three
The conversion of individual station.
Above-mentioned coiler device, the course of work is as follows：
In winder station, the first motor 22 drives the first screw mandrel 23 to move, so as to drive the first pushing block 25 along first straight line
Guide rail 24 is moved, and the first pushing block 25 drives the volume pin inside needle handle to be moved to the direction close to outer pin nozzle, and inserts in outer pin nozzle,
Realization is threaded a needle.Then, the 3rd motor 42 drives belt 43 to be moved by mandrel 46, and belt 43 drives the needle handle on power transmission shaft
Rotated, needle handle, which is rotated, drives volume pin to rotate, and realizes winding function.
Then, the 4th motor 44 drives little gear 48 to rotate, and little gear 48 drives gear wheel 49 to rotate, and gear wheel 49 drives
First rotating disk 14 and the second rotating disk 15 are rotated, and the needle handle that winder station is in before is transformed into rubberizing station, are carried out station and are turned
Change.
After rubberizing station completes rubberizing process, the 4th motor 44 drives 15 turns of the first rotating disk 14 and the second rotating disk again
It is dynamic, the needle handle in rubberizing station is transformed into discharge station.The 6th biography set in connecting shaft 13 corresponding with discharge station
Sensor senses that battery core is in after discharge station, drives corresponding outer pin nozzle to turn to remote corresponding to the cylinder of discharge station
The direction movement of disk, the battery core of manipulator clamping winding.Then, the second motor 32 for pulling out needle assemblies 30 drives the second screw mandrel 33
Motion, so as to drive the second pushing block 35 to be moved along second straight line guide rail 34, the second pushing block 35 drives volume pin inside needle handle to remote
Direction from outer pin nozzle is moved, and pin is pulled out in realization.
Three needle handles of winding assembly realize rotation by the driving of the 3rd motor 42, complete the winding of battery core.The 4th
Under the driving of motor 44, the conversion between three stations is realized by two rotating disks, the preparation section of battery core is completed.
Above-mentioned coiler device, needle handle on slide line slide rail 17 on the mounting shaft by moving, and gap is small, is oriented to,
Precision is high.So as to ensure the uniformity for the battery core that three volume pins are rolled out, meet the requirement of technique, it is ensured that the degree of registration of lug, receive
The uniformity of tail rubberizing position, improves production efficiency, reduces production cost.
Moved up and down compared to thread a needle component and the pushing block for pulling out needle assemblies on traditional up- coiler along linear bearing
Pin is threaded a needle and is pulled out, precision is low.Threading a needle for above-mentioned coiler device and pulls out needle assemblies 30 at component 20, and pushing block is under the driving of motor
Move, gap is small, be oriented to along line slideway, precision is high.And above-mentioned coiler device is in the connecting shaft 13 corresponding to three stations
On be respectively mounted sensor so that the effect of sensing more preferably, improves the security of equipment operation.
The preparation method of the above-mentioned coiler device of one embodiment, comprises the following steps：
Prepare above-mentioned first bearing seat 11, second bearing seat 12, the first rotating disk 14 and the second rotating disk 15；
Connecting shaft 13 is installed between first bearing seat 11 and second bearing seat 12, secondary operation is carried out；
First rotating disk 14 and the second rotating disk 15 are respectively arranged in first bearing seat 11 and second bearing seat 12, and
Installation axle is installed between the first rotating disk 14 and the second rotating disk 15, secondary operation is carried out.
The preparation method of above-mentioned coiler device, first bearing seat 11 and the processing technology of second bearing seat 12 are time processing,
Precision is high, and after connecting shaft 13 are installed between first bearing seat 11 and second bearing seat 12, then secondary operation is carried out, the
One rotating disk 14 and the second rotating disk 15 carry out secondary operation, it is ensured that concentricity, improve essence similarly after installation axle is mounted with
Degree.
Compared to the antero posterior axis bearing on traditional winding head, implementation is secondary processing twice, i.e., bearing block carries out bore hole,
After the front processing of use, dismounting, reverse side is processed again, and concentricity is low, it is impossible to ensure precision.Above-mentioned volume of the present utility model
The preparation method of winding apparatus, carries out time processing, that is, installs once, without dismounting, just can machine, and improves first bearing seat
With the concentricity of second bearing seat.
Compared to traditional antero posterior axis bearing, front and rear rotating disk, after processing, support shaft is installed, is just used, concentricity
It is low, it is impossible to ensure precision.The preparation method of above-mentioned coiler device of the present utility model, is carried out after support shaft is installed, overall solid
Surely secondary operation is carried out, precision is improved.
It the above is only preferred embodiment of the present utility model, it is noted that for the ordinary skill people of the art
Member, on the premise of the utility model principle is not departed from, can also make some improvements and modifications, and these improvements and modifications also should
It is considered as protection domain of the present utility model.
Claims (9)
1. a kind of coiler device, it is characterised in that including winding assembly, drive component, thread a needle and component and pull out needle assemblies；
The winding assembly includes winder unit, and the winder unit includes first bearing seat, second bearing seat, connecting shaft, the
One rotating disk, the second rotating disk, installation axle, line slide rail, first slide, second slide, the 3rd slide, the first power transmission shaft, second pass
Moving axis, the 3rd power transmission shaft, the first needle handle, the second needle handle, the 3rd needle handle, first volume pin, volume Two pin and the pin of volume three；
The first bearing seat and the second bearing seat are oppositely arranged；
The two ends of the connecting shaft are fixedly connected with first bearing seat with second bearing seat respectively；
First rotating disk and second rotating disk are respectively arranged on inside the first bearing seat and the second bearing seat, described
First rotating disk and second rotating disk are oppositely arranged, and first rotating disk and second rotating disk are relative to the first bearing seat
It can be rotated with the second bearing seat, offer and also offered on three through holes, second rotating disk on first rotating disk
Three through holes on three through holes and second rotating disk on three through holes, first rotating disk are oppositely arranged；
Many installation axles are installed between first rotating disk and second rotating disk, the two ends of the every installation axle respectively and
First rotating disk is fixedly connected with second rotating disk, and many installation axles be arranged in parallel；
Line slide rail is equipped with the every installation axle；
The first slide, the second slide and the 3rd slide are respectively arranged on the different line slide rails, described
First slide, second slide, the equal and described line slide rail of the 3rd slide are slidably connected；
The two ends of first power transmission shaft, the second driving shaft and the 3rd power transmission shaft respectively pass through first rotating disk
With three pairs of through holes are oppositely arranged on second rotating disk；
The first slide and the connection of the first power transmission shaft, first power transmission shaft are rotatable relative to the first slide, described
Second slide and second driving shaft connection, the second driving shaft are rotatable relative to the second slide, and the described 3rd
Slide and the 3rd power transmission shaft connection, the 3rd power transmission shaft are rotatable relative to the 3rd slide；
First power transmission shaft, the second driving shaft are respectively fixedly connected with described first with one end of the 3rd power transmission shaft
Needle handle, second needle handle and the 3rd needle handle, first needle handle, second needle handle and the 3rd needle handle respectively can
Pass three through holes of first rotating disk；
The first volume pin, the volume Two pin and the pin of volume three are respectively arranged on first needle handle, second needle handle
In the 3rd needle handle；
It is described to thread a needle component and winder station is correspondingly arranged, for being threaded a needle before winding；
It is described to pull out needle assemblies and discharge station is correspondingly arranged, for pulling out pin after the completion of winding；
The drive component is used to drive first power transmission shaft, the second driving shaft and the 3rd drive axis, and
For driving first rotating disk and second rotating disk to rotate.
2. coiler device as claimed in claim 1, it is characterised in that the quantity of the installation axle is the six roots of sensation, respectively first
Installation axle, the second installation axle, the 3rd installation axle, the 4th installation axle, the 5th installation axle and the 6th installation axle, the first slide are slided
Dynamic to be located on the line slide rail of first installation axle and second installation axle, the second slide, which is slided, is located at the described 3rd
On the line slide rail of installation axle and the 4th installation axle, the 3rd slide is slided located at the 5th installation axle and described the
On the line slide rail of six installation axles.
3. coiler device as claimed in claim 1, it is characterised in that it is described thread a needle component including the first bottom plate, the first motor,
First screw mandrel, first straight line guide rail, the first pushing block, the first inductor and the second inductor；
The two ends of first bottom plate are separately fixed at the edge installed in the first bearing seat and the second bearing seat, institute
The first bottom plate is stated parallel to the connecting shaft；
First screw mandrel is located at the side of first bottom plate, and the axle fixation of first screw mandrel and first motor connects
Connect；
Side of first bottom plate away from first screw mandrel is provided with the first straight line guide rail, and first pushing block is located at institute
State on first straight line guide rail, first pushing block and the first straight line guide rail are slidably connected, first pushing block and described
One screw mandrel is connected；
First inductor and second inductor are respectively arranged on the side that first bottom plate is provided with first screw mandrel
Two ends.
4. coiler device as claimed in claim 1, it is characterised in that it is described pull out needle assemblies including the second bottom plate, the second motor,
Second screw mandrel, second straight line guide rail, the second pushing block, the 3rd inductor and the 4th inductor；
The two ends of second bottom plate are separately fixed at the edge installed in the first bearing seat and the second bearing seat, institute
The second bottom plate is stated parallel to the connecting shaft；
Second screw mandrel is located at the side of second bottom plate, and the axle fixation of second screw mandrel and second motor connects
Connect；
Side of second bottom plate away from second screw mandrel is provided with second straight line guide rail, and second pushing block is located at described the
On two line slideways, second pushing block and the second straight line guide rail are slidably connected, second pushing block and described second
Bar is connected；
3rd inductor and the 4th inductor are respectively arranged on the side that second bottom plate is provided with second screw mandrel
Two ends.
5. coiler device as claimed in claim 1, it is characterised in that the winding assembly is close to the described of component of threading a needle
Power transmission shaft is respectively arranged on the two ends of the power transmission shaft provided with two the 5th sensors, two the 5th sensors.
6. coiler device as claimed in claim 1, it is characterised in that the winding assembly pulls out the described of needle assemblies close to described
Power transmission shaft is respectively arranged on the two ends of the power transmission shaft provided with two the 6th sensors, two the 6th sensors.
7. coiler device as claimed in claim 1, it is characterised in that the winding assembly corresponds to an institute of rubberizing station
Power transmission shaft is stated provided with the 7th sensor, the 7th sensor is located at the power transmission shaft close to the first bearing seat
One end.
8. coiler device as claimed in claim 1, it is characterised in that the winding assembly also includes support unit, the branch
Supportting unit includes installing plate, three cylinders and three outer pin nozzles, and three cylinders are installed on the installing plate, three institutes
Cylinder is stated to be fixedly connected with three outer pin nozzles respectively, three outer pin nozzles respectively with first needle handle, described second
Needle handle and the 3rd needle handle are oppositely arranged.
9. coiler device as claimed in claim 1, it is characterised in that the drive device include the 3rd motor, the 4th motor,
Mandrel, little gear and gear wheel；
3rd motor is connected by one end of belt and the mandrel, and the other end of the mandrel is arranged on described second turn
On disk, the mandrel is rotatable relative to second rotating disk；
First power transmission shaft, the second driving shaft and the 3rd power transmission shaft are away from first needle handle, second pin
One end of handle and the 3rd needle handle is respectively connected by the one end of belt and the mandrel away from the 3rd motor；
4th motor is fixedly connected with the little gear, and the little gear and gear wheel engagement, the gear wheel are consolidated
Due to side of second rotating disk away from the first rotating disk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621450206.5U CN206451778U (en) | 2016-12-27 | 2016-12-27 | A kind of coiler device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621450206.5U CN206451778U (en) | 2016-12-27 | 2016-12-27 | A kind of coiler device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206451778U true CN206451778U (en) | 2017-08-29 |
Family
ID=59673206
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621450206.5U Active CN206451778U (en) | 2016-12-27 | 2016-12-27 | A kind of coiler device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206451778U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108808119A (en) * | 2018-07-05 | 2018-11-13 | 深圳市德宇智能装备有限公司 | Needle device is rolled up in a kind of plug applied to quadrate lithium battery up- coiler |
| CN111403823A (en) * | 2020-04-02 | 2020-07-10 | 苏州杰锐思智能科技股份有限公司 | Multi-station winding device |
-
2016
- 2016-12-27 CN CN201621450206.5U patent/CN206451778U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108808119A (en) * | 2018-07-05 | 2018-11-13 | 深圳市德宇智能装备有限公司 | Needle device is rolled up in a kind of plug applied to quadrate lithium battery up- coiler |
| CN108808119B (en) * | 2018-07-05 | 2022-07-01 | 深圳市精诚信五金机械有限公司 | Be applied to square lithium battery coiler's plug and roll up needle device |
| CN111403823A (en) * | 2020-04-02 | 2020-07-10 | 苏州杰锐思智能科技股份有限公司 | Multi-station winding device |
| CN111403823B (en) * | 2020-04-02 | 2022-04-01 | 苏州杰锐思智能科技股份有限公司 | Multi-station winding device |
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