CN206445206U - A kind of compact ironcasting automates cleaning system - Google Patents
A kind of compact ironcasting automates cleaning system Download PDFInfo
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- CN206445206U CN206445206U CN201621479990.2U CN201621479990U CN206445206U CN 206445206 U CN206445206 U CN 206445206U CN 201621479990 U CN201621479990 U CN 201621479990U CN 206445206 U CN206445206 U CN 206445206U
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Abstract
Cleaning system is automated the utility model discloses a kind of compact ironcasting, including：Closed cleaning room；Dedusting precipitron is arranged on the outside in closed cleaning room；Robot is arranged on the inside in closed cleaning room, and the mechanical arm tail end of robot is provided with an electro spindle, and electro spindle can pass through handle of a knife interface tool changing equipped with handle of a knife interface, robot；Protected tool changer room and hydraulic station, which are arranged on to be provided with tool magazine, tool magazine in robot side, protected tool changer room, is provided with some cutters；Robot control cabinet, oil cooling machine and system control cabinet are arranged on robot opposite side；Turntable is right against mechanical arm；Positioner is installed on turntable；Debris collector is located at the lower section of the operating position of mechanical arm.The utility model solves automation cleaning, multiple types cutter and the protected tool changer design, three-axle table design, the System Layout Planning of compact of large-scale dead head casting, realizes flexibility, intellectuality, practical ironcasting automation clearing up and processing.
Description
Technical field
The utility model is related to the technical field of ironcasting automation cleaning, more particularly to a kind of compact ironcasting is automatic
Change cleaning system.
Background technology
The cleaning that the main defect a variety of comprising cast gate, rising head, overlap etc. of automation cleaning of ironcasting is carried out, it is traditional
Method typically carries out artificial cleaning using hand-operated tools or special plane, the automation cells of some robots also mainly for
It is also cleaning of some small-sized casting or burr features compared with small workpiece, based on the production of main or light-load.
The artificial automation cleaning that ironcasting is completed by some special planes or hand-operated tools has that production efficiency is low, production
Quality is unstable, recruitment is difficult to and the various problems such as bad environments, therefore casting automated production is also urgent as enterprise
Need.
The Automation workstation of some current robots is primarily directed to the cleaning of small-sized casting fin burr, for big
Load and the larger product of burr can not be met；Work station uses single type product design, it is impossible to meet to many
Kind, many sizes, the product design requirement of a variety of loads, the degree of flexibility of system is not high；Meanwhile, conventional work station is used
The compensation of single position, it is impossible to realize the compensation to posture, program debugging is complicated, easily error；Tool category is few, without for big
The cutter of burr cleaning；Automation clearing up and processing can not be realized using coordinated signals for the complicated burr of curved surface.
Utility model content
The problem of for above-mentioned generation, the purpose of this utility model is to provide a kind of compact ironcasting automation cleaning
System.
To achieve these goals, the technical scheme that the utility model is taken is：
A kind of compact ironcasting automates cleaning system, wherein, including：One closed cleaning room；One dedusting precipitron,
The dedusting precipitron is arranged on the outside in the closed cleaning room, and the dedusting precipitron connects the closed cleaning
Room；One robot, the robot is arranged on the inside in the closed cleaning room, and the mechanical arm tail end of the robot is set
There is an electro spindle, the electro spindle is equipped with handle of a knife interface；One protected tool changer room and a hydraulic station, the protected tool changer room and institute
State in the side that hydraulic station is arranged on the robot, the protected tool changer room and be provided with tool magazine, if being provided with the tool magazine
Dry cutter, the upper end of each cutter is provided with handle of a knife, the handle of a knife interface of some handle of a knifes with the robot
Match, the robot can change the cutter by the handle of a knife interface；One robot control cabinet, an oil cooling machine and one
System control cabinet, the robot control cabinet, the oil cooling machine and the system control cabinet be arranged on the robot relative to
The opposite side in the protected tool changer room；One turntable, the turntable is right against the mechanical arm；Pacify on one positioner, the turntable
Equipped with the positioner, curved surface polishing coordinated signals are realized by the turntable and the positioner；One debris collector, it is described
Debris collector is located at the lower section of the operating position of the mechanical arm.
Above-mentioned compact ironcasting automation cleaning system, wherein, the end of the mechanical arm is additionally provided with vibrations and passed
Sensor and laser sensor.
Above-mentioned compact ironcasting automation cleaning system, wherein, the turntable has in two stations, the turntable
Portion is provided with a positioner, and station described in two is arranged on the both sides of the positioner, and station described in two can surround the displacement
Machine is rotated.
Above-mentioned compact ironcasting automation cleaning system, wherein, it is additionally provided with a fixture on each station.
Above-mentioned compact ironcasting automation cleaning system, wherein, the turntable is driven by protractor or servomotor
It is dynamic.
Above-mentioned compact ironcasting automation cleaning system, wherein, the protected tool changer room is right against the robot
Side be provided with rolling screen door, pass through the opening and closing in protected tool changer room described in the roller shutter gate control.
Above-mentioned compact ironcasting automation cleaning system, wherein, the handle of a knife of some cutters is imitative for T-slot
Shape is designed.
Above-mentioned compact ironcasting automation cleaning system, wherein, elastic clamping jaw is installed on the electro spindle, it is described
The T-slot contoured design of elastic clamping jaw and the handle of a knife matches.
Above-mentioned compact ironcasting automation cleaning system, wherein, the electro spindle realizes oneself of cutter by hydraulic pressure
It is dynamic to change, and realize by the oil cooling machine cooling of the electro spindle.
The utility model is as a result of above-mentioned technology, and the good effect for being allowed to have compared with prior art is：
(1) the utility model is aimed to length, width and height size within 750mm, is supported on the ironcasting within 600KG
Product automation clearing up and processing, solves automation cleaning, multiple types cutter and protected tool changer design, three of large-scale dead head casting
The System Layout Planning of axle turret design, compact, realizes that flexibility, intellectuality, practical ironcasting automation cleaning add
Work.
(2) integrated closed dedusting back shop, effectively keeps apart robot working environment and external environment condition, protects
The cleaning of external operating environment has been demonstrate,proved, high power dedusting dust-collecting equipment has been equipped with, the cleaning of robot working environment is effectively ensured, from
Dynamic debris collection device, collects and is sent out automatically by track after completing, convenient manually to carry out chip cleaning.
Brief description of the drawings
Fig. 1 is the stereogram that compact ironcasting of the present utility model automates cleaning system.
Fig. 2 is the top view that compact ironcasting of the present utility model automates cleaning system.
Fig. 3 is the mechanical arm schematic diagram that compact ironcasting of the present utility model automates cleaning system.
Fig. 4 is the mechanical arm Local map that compact ironcasting of the present utility model automates cleaning system.
In accompanying drawing：1st, closed cleaning room；2nd, dedusting precipitron；3rd, robot；31st, electro spindle；32nd, shock sensor；
33rd, laser sensor；34th, handle of a knife；35th, cutter；4th, protected tool changer room；41st, tool magazine；5th, hydraulic station；6th, robot control cabinet；7、
Oil cooling machine；8th, system control cabinet；9th, turntable；91st, fixture；10th, positioner；11st, debris collector.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings, but not as of the present utility model
Limit.
Fig. 1 is the stereogram that compact ironcasting of the present utility model automates cleaning system, and Fig. 2 is of the present utility model
Compact ironcasting automates the top view of cleaning system, and Fig. 3 is compact ironcasting automation cleaning system of the present utility model
The mechanical arm schematic diagram of system, Fig. 4 is the mechanical arm Local map that compact ironcasting of the present utility model automates cleaning system, please
Cleaning system is automated referring to the compact ironcasting for shown in Fig. 1 to Fig. 4, showing a kind of preferred embodiment, is included：Closing
Formula clears up room 1 and dedusting precipitron 2, and dedusting precipitron 2 is arranged on the outside in closed cleaning room 1, the connection envelope of dedusting precipitron 2
Enclosed clears up room 1.The closed dedusting back shop 1 of integration can effectively by the working environment of robot 3 and external environment condition every
Leave and, it is ensured that the cleaning of external operating environment, be equipped with high-power dedusting precipitron 2, the building ring of robot 3 is effectively ensured
The cleaning in border.
In addition, as in preferred embodiment, compact ironcasting automation cleaning system also includes：Robot 3, machine
Device people 3 is arranged on the inside in closed cleaning room 1, and the mechanical arm tail end of robot 3 is provided with electro spindle 31, and electro spindle 31 is equipped with
There is handle of a knife interface, robot 3 can pass through handle of a knife interface tool changing.Electro spindle 31 uses 30KW high power automatic tool changer main shafts, and
And the handle of a knife interface of electro spindle 31 uses HSK63A handle of a knife interfaces, its 18000N broach force ensures will not occur in bruting process
Fly cutter phenomenon, is connected through a screw thread, and realizes being switched fast for diamond tool.
In addition, as in preferred embodiment, compact ironcasting automation cleaning system also includes：Protected tool changer room
4 and hydraulic station 5, protected tool changer room 4 and hydraulic station 5 are arranged in the side of robot 3, protected tool changer room 4 and are provided with tool magazine 41,
Some cutters 35 are provided with tool magazine 41.The upper end of each cutter 35 is provided with handle of a knife 34, some handle of a knifes 34 with robot 3
Handle of a knife interface matches, and robot 3 can change cutter 35 by handle of a knife interface from tool magazine 41.
Further, as in preferred embodiment, compact ironcasting automation cleaning system also includes：Robot control
Cabinet 6 processed, oil cooling machine 7 and system control cabinet 8, robot control cabinet 6, oil cooling machine 7 and system control cabinet 8 are arranged on the phase of robot 3
For the opposite side in protected tool changer room 4.The cooling that electro spindle 31 is processed is realized by oil cooling machine 7.
Further, as in preferred embodiment, compact ironcasting automation cleaning system also includes：Turntable 9,
Positioner 10 and debris collector 11, turntable 9 are right against the mechanical arm of robot 3.Positioner 10 is installed on turntable 9, passed through
Turntable 9 and positioner 10 realize curved surface polishing coordinated signals.Debris collector 11 is located at the operating position of the mechanical arm of robot 3
Lower section.Debris collector 11 is sent out automatically after completion is collected by track, convenient artificial progress chip cleaning.
Further, as in preferred embodiment, the end of the mechanical arm of robot 3 is additionally provided with shock sensor 32 and swashed
Optical sensor 33.Scanning by laser sensor 33 to feeding workpiece, realizes that the automatic compensation to work procedure track is corrected.
Using the real-time detection process of shock sensor 32, automatic withdrawal when vibrating excessive realizes the Flexible Manufacture of ironcasting polishing.
Further, as in preferred embodiment, turntable 9 has two stations, and the middle part of turntable 9 is provided with positioner 10, two
Station is arranged on the both sides of positioner 10, and two stations can be rotated around positioner 10.
Further, as in preferred embodiment, being additionally provided with a fixture 91 on each station.
Further, as in preferred embodiment, turntable 9 is driven by protractor or servomotor.
The foregoing is only the utility model preferred embodiment, not thereby limit embodiment of the present utility model and
Protection domain.
The utility model also has on the basis of the above is implemented as follows mode：
In further embodiment of the present utility model, the side that protected tool changer room 4 is right against robot 3 is provided with roller shutter
Door, passes through the opening and closing in roller shutter gate control protected tool changer room 4, it can be ensured that the cleaning of tool magazine environment is without dust.
In further embodiment of the present utility model, the handle of a knifes 34 of some cutters 35 is T-slot contoured design, and mutual
With installation.
In further embodiment of the present utility model, elastic clamping jaw, elastic clamping jaw and handle of a knife 34 are installed on electro spindle 31
T-slot contoured design match.By the T-slot contoured design of handle of a knife 34 and elastic clamping jaw, meet cutter 35 it is automatic more
Change, and can overcome the disadvantages that electro spindle 31 tell knife amount.
In further embodiment of the present utility model, electro spindle 31 realizes the automatic replacing of cutter 35 by hydraulic pressure, and leads to
Cross the cooling that oil cooling machine 7 realizes electro spindle 31.
In further embodiment of the present utility model, closed cleaning room 1 uses compact system layout type, fully profit
With the level and vertical space of system, space utilization is maximized.
In further embodiment of the present utility model, it is adaptable to realize to length, width and height size within 750mm, be supported on
Ironcasting product automation clearing up and processing within 600KG, solves automation cleaning, the multiple types cutter of large-scale dead head casting
Designed with protected tool changer, three-axle table is designed, the System Layout Planning of compact, realizes flexibility, intellectuality, practical casting
Ironware automates clearing up and processing.
The foregoing is only the utility model preferred embodiment, not thereby limit embodiment of the present utility model and
Protection domain, to those skilled in the art, should can appreciate that in all utilization the utility model specifications and diagram
Hold the scheme obtained by made equivalent substitution and obvious change, should be included in protection model of the present utility model
In enclosing.
Claims (9)
1. a kind of compact ironcasting automates cleaning system, it is characterised in that including：
One closed cleaning room；
One dedusting precipitron, the dedusting precipitron is arranged on the outside in the closed cleaning room, and the dedusting precipitron connects
Lead to the closed cleaning room；
One robot, the robot is arranged on the inside in the closed cleaning room, and the mechanical arm tail end of the robot is set
An electro spindle is equipped with, the electro spindle is equipped with handle of a knife interface；
One protected tool changer room and a hydraulic station, the protected tool changer room and the hydraulic station are arranged on the side of the robot,
It is provided with the protected tool changer room in tool magazine, the tool magazine and is provided with some cutters, the upper end of each cutter is provided with
Handle of a knife, some handle of a knifes match with the handle of a knife interface of the robot；
One robot control cabinet, an oil cooling machine and a system control cabinet, the robot control cabinet, the oil cooling machine and the system
System switch board is arranged on opposite side of the robot relative to the protected tool changer room；
One turntable, the turntable is right against the mechanical arm；
The positioner is installed on one positioner, the turntable；
One debris collector, the debris collector is located at the lower section of the operating position of the mechanical arm.
2. compact ironcasting according to claim 1 automates cleaning system, it is characterised in that the end of the mechanical arm
End is additionally provided with shock sensor and laser sensor.
3. compact ironcasting according to claim 1 automates cleaning system, it is characterised in that the turntable has two
A positioner is provided with the middle part of station, the turntable, station described in two is arranged on the both sides of the positioner, station described in two
It can be rotated around the positioner.
4. compact ironcasting according to claim 3 automates cleaning system, it is characterised in that on each station
It is additionally provided with a fixture.
5. compact ironcasting according to claim 4 automates cleaning system, it is characterised in that the turntable is by dividing
Spend device or servomotor driving.
6. compact ironcasting according to claim 1 automates cleaning system, it is characterised in that the protected tool changer room
The side for being right against the robot is provided with rolling screen door.
7. compact ironcasting according to claim 1 automates cleaning system, it is characterised in that some cutters
The handle of a knife is T-slot contoured design.
8. compact ironcasting according to claim 7 automates cleaning system, it is characterised in that pacify on the electro spindle
Equipped with elastic clamping jaw, the T-slot contoured design of the elastic clamping jaw and the handle of a knife matches.
9. compact ironcasting according to claim 1 automates cleaning system, it is characterised in that the electro spindle passes through
Hydraulic pressure realizes the automatic replacing of cutter, and realizes by the oil cooling machine cooling of the electro spindle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621479990.2U CN206445206U (en) | 2016-12-30 | 2016-12-30 | A kind of compact ironcasting automates cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621479990.2U CN206445206U (en) | 2016-12-30 | 2016-12-30 | A kind of compact ironcasting automates cleaning system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206445206U true CN206445206U (en) | 2017-08-29 |
Family
ID=59674087
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621479990.2U Active CN206445206U (en) | 2016-12-30 | 2016-12-30 | A kind of compact ironcasting automates cleaning system |
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| Country | Link |
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| CN (1) | CN206445206U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735121A (en) * | 2016-12-30 | 2017-05-31 | 上海发那科机器人有限公司 | A kind of compact ironcasting automates cleaning system |
| CN114473231A (en) * | 2021-12-06 | 2022-05-13 | 上海发那科机器人有限公司 | Laser cutting system of robot |
-
2016
- 2016-12-30 CN CN201621479990.2U patent/CN206445206U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106735121A (en) * | 2016-12-30 | 2017-05-31 | 上海发那科机器人有限公司 | A kind of compact ironcasting automates cleaning system |
| CN114473231A (en) * | 2021-12-06 | 2022-05-13 | 上海发那科机器人有限公司 | Laser cutting system of robot |
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