CN206444360U - A kind of oil removal filter - Google Patents
A kind of oil removal filter Download PDFInfo
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- CN206444360U CN206444360U CN201720059224.9U CN201720059224U CN206444360U CN 206444360 U CN206444360 U CN 206444360U CN 201720059224 U CN201720059224 U CN 201720059224U CN 206444360 U CN206444360 U CN 206444360U
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Abstract
Description
技术领域technical field
本实用新型涉及空气压缩机除油设备技术领域,具体涉及一种除油过滤器。The utility model relates to the technical field of oil removal equipment for air compressors, in particular to an oil removal filter.
背景技术Background technique
压缩空气是一种动力源,是各种气动工具、气动设备的动力来源;但压缩空气本身常常含有细微的油、水及尘,这些东西对气动设备的损害是不可忽视的,在严重的情况下,甚至会造成工具及设备的提前报废;所以,对压缩空气进行较有效的净化是很有必要的。Compressed air is a kind of power source, and it is the power source of various pneumatic tools and pneumatic equipment; but compressed air itself often contains fine oil, water and dust, and the damage of these things to pneumatic equipment cannot be ignored. It may even cause tools and equipment to be scrapped in advance; therefore, it is necessary to purify compressed air more effectively.
现有压缩空气高效除油器,其除去液态水分的气水分离装置主要有旋风分离式、挡板丝网组合式。对于旋风分离式,压缩空气从压力容器上部管道沿切线方向进入分离器,利用高速旋流产生的离心力实现气水的离心分离,但不能分离气流中质量较小的雾珠,使得后级除油滤芯负荷加大,滤芯寿命缩短;对于挡板丝网组合式,压缩空气沿进气管进入分离器,先受到壳体内壁方向设置的挡板的碰撞,混在空气中的水滴粘滞在挡板表面并在挡板边缘积聚成粒径较大的液滴落入分离器底部,然后气流上升穿过一个由多层不锈钢丝网叠合而成的滤网,微小的雾滴凝聚长大得到进一步的分离,虽然分离效果有所提高,但气流阻力大,装置高度高。Existing high-efficiency compressed air degreasers, the air-water separation devices for removing liquid moisture mainly include cyclone separation type and baffle wire mesh combination type. For the cyclone separation type, the compressed air enters the separator along the tangential direction from the upper pipe of the pressure vessel, and the centrifugal force generated by the high-speed cyclone is used to realize the centrifugal separation of air and water, but it cannot separate the mist beads with small mass in the air flow, so that the subsequent stage can remove oil The load on the filter element is increased, and the life of the filter element is shortened; for the baffle wire mesh combination type, the compressed air enters the separator along the intake pipe, and is first hit by the baffle set in the direction of the inner wall of the shell, and the water droplets mixed in the air stick to the surface of the baffle and Larger droplets that accumulate on the edge of the baffle fall into the bottom of the separator, and then the airflow rises through a filter made of multi-layer stainless steel wire mesh, and the tiny droplets condense and grow to get further separation , although the separation effect has been improved, but the airflow resistance is large and the height of the device is high.
实用新型内容Utility model content
本实用新型为了解决上述问题,提供了一种结构设计合理,除油效果好,除油效率高且使用寿命长,占地面积小的除油过滤器。In order to solve the above problems, the utility model provides an oil removal filter with reasonable structure design, good oil removal effect, high oil removal efficiency, long service life and small footprint.
本实用新型采用如下技术方案:The utility model adopts the following technical solutions:
一种除油过滤器,包括上壳体和下壳体,所述上壳体和下壳体通过法兰连接,所述上壳体的相对两侧外壁上分别设有进气口和出气口,所述上壳体的内腔顶部且位于进气口和出气口之间设有向下延伸的分隔板,分隔板的一端焊接于上壳体的内腔顶部,分隔板的另一端延伸至下壳体内,所述上壳体内位于进气口和出气口下方位置设有第一丝网滤板,所述下壳体内位于分隔板延伸端的位置设有第二丝网滤板,第二丝网滤板的上方设有精滤滤芯,第二丝网滤板的下方设有挡板,挡板上均匀分布有若干个小孔,所述下壳体的底部设有排污阀。An oil removal filter, comprising an upper shell and a lower shell, the upper shell and the lower shell are connected by flanges, and the outer walls of the opposite sides of the upper shell are respectively provided with an air inlet and an air outlet , the top of the inner cavity of the upper casing is located between the air inlet and the air outlet, and a partition plate extending downward is provided. One end of the partition plate is welded to the top of the inner cavity of the upper casing, and the other end of the partition plate One end extends into the lower casing, the upper casing is provided with a first wire mesh filter plate at the position below the air inlet and the air outlet, and the second wire mesh filter plate is arranged at the position of the extension of the partition plate in the lower casing , the top of the second screen filter plate is provided with a fine filter element, the bottom of the second screen filter plate is provided with a baffle plate, and several small holes are evenly distributed on the baffle plate, and the bottom of the lower shell is provided with a drain valve .
作为本实用新型的一种优选技术方案,所述第一丝网滤板、第二丝网滤板和分隔板均由不锈钢材料制成。As a preferred technical solution of the present invention, the first wire mesh filter plate, the second wire mesh filter plate and the partition plate are all made of stainless steel.
作为本实用新型的一种优选技术方案,所述第一丝网滤板、第二丝网滤板和精滤滤芯分别嵌套于分隔板上,且第一丝网滤板的外周围焊接于上壳体的内壁上,第二丝网滤板的外周围焊接于下壳体的内壁上。As a preferred technical solution of the present utility model, the first wire mesh filter plate, the second wire mesh filter plate and the fine filter element are respectively nested on the separation plate, and the outer periphery of the first wire mesh filter plate is welded On the inner wall of the upper shell, the outer periphery of the second screen filter plate is welded on the inner wall of the lower shell.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型结构简单,设计合理,在上壳体内设置分隔板,将壳体内部分隔为两个腔室,且进气口和出气口分别位于不同的腔室,从而在不改变壳体大小的同时增加了气体的流动路径,使得气体的过滤程序成倍增加,在保证除油过滤器占地面积小的同时能够有效的提高气体的除油率。The utility model has simple structure and reasonable design. A partition plate is arranged in the upper casing to divide the inside of the casing into two chambers, and the air inlet and the air outlet are respectively located in different chambers, so that the size of the casing does not change. At the same time, the flow path of the gas is increased, so that the gas filtration program is doubled, and the oil removal rate of the gas can be effectively improved while ensuring that the oil removal filter occupies a small area.
附图说明Description of drawings
图1为本实用新型一种除油过滤器的剖视图;Fig. 1 is the sectional view of a kind of degreasing filter of the utility model;
图中符号说明:Explanation of symbols in the figure:
上壳体1,下壳体2,进气口3,出气口4,分隔板5,第一丝网滤板6,第二丝网滤板7,精滤滤芯8,挡板9,排污阀10。Upper housing 1, lower housing 2, air inlet 3, air outlet 4, partition plate 5, first screen filter plate 6, second screen filter plate 7, fine filter element 8, baffle plate 9, sewage discharge valve 10.
具体实施方式detailed description
现在结合附图对本实用新型行进一步详细说明。Now in conjunction with accompanying drawing, the utility model is described in further detail.
如图1所示,一种除油过滤器,包括上壳体1和下壳体2,所述上壳体1和下壳体2通过法兰连接,所述上壳体1的相对两侧外壁上分别设有进气口3和出气口4,所述上壳体1的内腔顶部且位于进气口3和出气口4之间设有向下延伸的分隔板5,分隔板5的一端焊接于上壳体1的内腔顶部,分隔板5的另一端延伸至下壳体2内,所述分隔板5将上壳体1的内部分隔成两个独立的腔室,且进气口3和出气口4分别位于不同的腔室,所述上壳体1内位于进气口3和出气口4下方位置设有第一丝网滤板6,所述下壳体2内位于分隔板5延伸端的位置设有第二丝网滤板7,第二丝网滤板7的上方设有精滤滤芯8,第二丝网滤板7的下方设有挡板9,挡板9上均匀分布有若干个小孔,所述下壳体2的底部设有排污阀10。As shown in Figure 1, an oil removal filter includes an upper casing 1 and a lower casing 2, the upper casing 1 and the lower casing 2 are connected by flanges, and the opposite sides of the upper casing 1 An air inlet 3 and an air outlet 4 are respectively arranged on the outer wall, and a partition plate 5 extending downward is provided on the top of the inner cavity of the upper housing 1 between the air inlet 3 and the air outlet 4, and the partition plate One end of 5 is welded to the top of the inner cavity of the upper casing 1, and the other end of the partition plate 5 extends into the lower casing 2, and the partition plate 5 divides the interior of the upper casing 1 into two independent chambers , and the air inlet 3 and the air outlet 4 are respectively located in different chambers, the upper housing 1 is provided with a first screen filter plate 6 at the position below the air inlet 3 and the air outlet 4, and the lower housing 1 2. A second wire mesh filter plate 7 is arranged at the extension end of the partition plate 5, a fine filter element 8 is arranged above the second wire mesh filter plate 7, and a baffle plate 9 is arranged below the second wire mesh filter plate 7. , There are several small holes evenly distributed on the baffle plate 9, and the bottom of the lower casing 2 is provided with a drain valve 10.
所述第一丝网滤板6、第二丝网滤板7和分隔板5均由不锈钢材料制成。The first screen filter plate 6, the second screen filter plate 7 and the partition plate 5 are all made of stainless steel.
所述第一丝网滤板6、第二丝网滤板7和精滤滤芯8分别嵌套于分隔板5上,且第一丝网滤板6的外周围焊接于上壳体1的内壁上,第二丝网滤板7的外周围焊接于下壳体2的内壁上。The first wire mesh filter plate 6, the second wire mesh filter plate 7 and the fine filter element 8 are respectively nested on the partition plate 5, and the outer periphery of the first wire mesh filter plate 6 is welded to the upper casing 1 On the inner wall, the outer circumference of the second screen filter plate 7 is welded on the inner wall of the lower casing 2 .
本实用新型的具体原理如下:Concrete principle of the present utility model is as follows:
压缩后的气体由进气口1进入除油过滤器后依次通过第一丝网滤板6的左侧、精滤滤芯8的左侧、第二丝网滤板7的左侧、第二丝网滤板7的右侧、精滤滤芯8的右侧和第一丝网滤板6的右侧进行多次过滤,能够有效的除去气体中的油分和水分,最后气体再由出气口2流出;其中过滤出来的油水沿着壳体内壁或分隔板5流入下壳体2的底部,最后再由排污阀10排出壳体外。The compressed gas enters the degreasing filter from the air inlet 1 and then passes through the left side of the first screen filter plate 6, the left side of the fine filter element 8, the left side of the second screen filter plate 7, and the second wire mesh filter plate. The right side of the mesh filter plate 7, the right side of the fine filter element 8 and the right side of the first wire mesh filter plate 6 perform multiple filtrations, which can effectively remove the oil and moisture in the gas, and finally the gas flows out through the gas outlet 2 ; The filtered oil and water flow into the bottom of the lower shell 2 along the inner wall of the shell or the partition plate 5, and finally are discharged out of the shell by the drain valve 10.
最后应说明的是:这些实施方式仅用于说明本实用新型而不限制本实用新型的范围。此外,对于所属领域的技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本实用新型的保护范围之中。Finally, it should be noted that these embodiments are only used to illustrate the utility model and do not limit the scope of the utility model. In addition, for those skilled in the art, other changes or modifications in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. And the obvious changes or changes derived therefrom are still within the protection scope of the present utility model.
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| CN201720059224.9U CN206444360U (en) | 2017-01-18 | 2017-01-18 | A kind of oil removal filter |
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| CN201720059224.9U CN206444360U (en) | 2017-01-18 | 2017-01-18 | A kind of oil removal filter |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102116A (en) * | 2019-05-22 | 2019-08-09 | 杭州临安汉克森过滤设备有限公司 | Gs-oil separator for waste gas recovery |
| CN114699862A (en) * | 2022-03-21 | 2022-07-05 | 重庆医科大学 | Clinical anesthetic gas purification device for anesthesia department and operation method |
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2017
- 2017-01-18 CN CN201720059224.9U patent/CN206444360U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110102116A (en) * | 2019-05-22 | 2019-08-09 | 杭州临安汉克森过滤设备有限公司 | Gs-oil separator for waste gas recovery |
| CN114699862A (en) * | 2022-03-21 | 2022-07-05 | 重庆医科大学 | Clinical anesthetic gas purification device for anesthesia department and operation method |
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Address after: 618 Waihuan West Road, Jiaxing Port Area, Jiaxing City, Zhejiang Province, 314201 Patentee after: Zhejiang Chuanhua Synthetic Materials Co.,Ltd. Country or region after: China Address before: 618 Waihuan West Road, Jiaxing Port Area, Jiaxing City, Zhejiang Province, 314201 Patentee before: ZHEJIANG TRANSFAR SYNTHETIC MATERIALS Co.,Ltd. Country or region before: China |