CN206437574U - Piece cigarette smoke box turning device - Google Patents
Piece cigarette smoke box turning device Download PDFInfo
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- CN206437574U CN206437574U CN201720084949.3U CN201720084949U CN206437574U CN 206437574 U CN206437574 U CN 206437574U CN 201720084949 U CN201720084949 U CN 201720084949U CN 206437574 U CN206437574 U CN 206437574U
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- 239000000779 smoke Substances 0.000 title claims abstract description 29
- 235000019504 cigarettes Nutrition 0.000 title claims description 16
- 230000007246 mechanism Effects 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 241000208125 Nicotiana Species 0.000 abstract description 8
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 230000005484 gravity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 208000034656 Contusions Diseases 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000009993 protective function Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
本实用新型公开一种片烟烟箱翻转装置,包括底座、动力机构和转体,底座上端面设置两个支撑板,两个支撑板的上端均开设水平方向的转孔,动力机构为电源和运转方向可调的电动机,电动机输出端设置主动轮,转体包括长方体外壳,长方体外壳为敞开状结构包括左挡板、右挡板、前挡板、后挡板和底板,左挡板和右挡板上均设置转轴,转轴另一端与转孔之间转动连接,转轴上设置与主动轮相匹配的从动轮。本实用新型通过设置转动连接的转体和底座,有效节约人力,而且避免翻转过程中对烟箱造成边角破损的现象发生。
The utility model discloses an overturning device for a laminar tobacco box, which comprises a base, a power mechanism and a rotating body. Two support plates are arranged on the upper end of the base, and horizontal turning holes are provided on the upper ends of the two support plates. The power mechanism is a power supply and a rotating body. The motor with adjustable running direction, the output end of the motor is provided with a driving wheel, and the rotating body includes a cuboid shell, which is an open structure including a left baffle, a right baffle, a front baffle, a rear baffle and a bottom plate, a left baffle and a right Rotating shafts are arranged on the baffles, the other ends of the rotating shafts are connected in rotation with the rotating holes, and driven wheels matching the driving wheels are arranged on the rotating shafts. The utility model effectively saves manpower by arranging the swivel body and the base which are connected by rotation, and avoids damage to the edges and corners of the smoke box during the overturning process.
Description
技术领域technical field
本实用新型属于自动控制设备技术领域,尤其是一种片烟片烟烟箱翻转装置。The utility model belongs to the technical field of automatic control equipment, in particular to an overturning device for a sheet tobacco box.
背景技术Background technique
随着社会进步和科技发展,各行业中均已实现半自动化或自动化加工生产链,同样的,卷烟生产技术也在不断成熟,卷烟行业内企业相继开展技术改造,以适应市场不同的需要。其中烟叶生产过程中一道工序需要将烟叶、烟梗在分离烘干后进行压实装箱,烟箱的毛重多达217kg,为保证装箱后箱内烟叶密度均匀性更好,生产线上进行实时单箱翻箱,使箱底向上,转运至仓库晾置以后,需要在装车运输前将烟箱翻转为箱底朝下的正常状态,此时返回生产线翻箱,成本高,作业量大。对于数量较少的烟箱可以采用多人手动翻转,但是由于烟箱较重的原因,在翻转过程中容易造成烟箱边角破损的现象。烟叶加工往往每批次数量较多,一般情况下每批成品数量都在4000箱以上,并且随烟叶原料的配方打叶趋势,单批成品数量会更多,人工翻转烟箱不仅劳动量巨大,且费用更高。With the progress of society and the development of science and technology, semi-automatic or automatic processing and production chains have been realized in various industries. Similarly, cigarette production technology is also becoming more and more mature. Enterprises in the cigarette industry have successively carried out technological transformation to meet the needs of different markets. Among them, a process in the tobacco leaf production process requires the tobacco leaves and tobacco stems to be compacted and boxed after being separated and dried. The gross weight of the tobacco box is as high as 217kg. Turn over the single box to make the bottom of the box upward. After being transported to the warehouse for drying, the cigarette box needs to be turned over to the normal state with the bottom of the box facing down before loading and transportation. At this time, returning to the production line to turn the box is high cost and heavy workload. For a small number of smoke boxes, multiple people can manually turn them over, but due to the heavy weight of the smoke boxes, it is easy to cause damage to the corners of the smoke boxes during the turning process. Tobacco leaf processing often has a large number of batches. Generally, the number of finished products in each batch is more than 4,000 boxes, and the number of finished products in a single batch will increase with the formula of tobacco raw materials. And the cost is higher.
申请号 201420191660.8公开一种烟箱翻转机,包括具有输出端的第一输送轨道;用于阻挡烟箱前进的挡板,该挡板位于该第一输送轨道的正上方,该挡板与该第一输送轨道之间的距离大于烟箱的高度从而使得烟箱可以从该挡板下方通过,该挡板与该第一输送轨道的输出端之间的距离小于烟箱的宽度;用于顶起烟箱使该挡板阻止烟箱前进的顶升装置,该顶升装置位于该第一输送轨道的正下方并与该挡板竖直对齐;用于在检测到烟箱时启动该顶升装置的感应装置,该感应装置位于该挡板远离该输出端的一侧并邻近该挡板设置;位于该第一输送轨道的输出端的下方并用于接住翻转后的烟箱的第二输送轨道。该结构在使用时烟箱经过挡板,烟箱B的底部的前端悬空,结合惯性作用和自身重力发生翻转,但是翻转过程中没有箱体防护装置或者缓冲装置,落下时的重力撞击输送轨道,容易造成箱体受损,也会影响输送轨道的使用寿命。Application number 201420191660.8 discloses a cigarette box turning machine, which includes a first conveying track with an output end; The distance between the conveying tracks is greater than the height of the smoke box so that the smoke box can pass under the baffle, and the distance between the baffle and the output end of the first conveying track is smaller than the width of the smoke box; it is used to lift the smoke A jacking device that makes the baffle prevent the advancement of the smoke box, the jacking device is located directly below the first conveying track and is vertically aligned with the baffle; it is used to activate the jacking device when the smoke box is detected The induction device is located on the side of the baffle away from the output end and adjacent to the baffle; the second delivery track is located below the output end of the first conveying track and is used to catch the overturned cigarette box. When this structure is in use, the smoke box passes through the baffle, and the front end of the bottom of the smoke box B is suspended in the air, combined with the inertial effect and its own gravity, it turns over, but there is no box protection device or buffer device during the turning process, and the gravity hits the conveying track when it falls. It is easy to cause damage to the box and also affect the service life of the conveyor track.
实用新型内容Utility model content
有鉴于此,本实用新型的目的是针对现有技术的不足,提供一种片烟烟箱翻转装置,通过设置转动连接的转体和底座,有效节约人力,而且避免翻转过程中对烟箱造成边角破损的现象发生。In view of this, the purpose of this utility model is to address the deficiencies of the prior art, to provide a laminar cigarette box turning device, which can effectively save manpower by setting the swivel and base connected by rotation, and avoid causing damage to the cigarette box during the turning process. Corner breakage occurs.
为达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
片烟烟箱翻转装置,包括底座、动力机构和转体,所述底座上端面设置两个支撑板,所述两个支撑板的上端均开设水平方向的转孔,所述动力机构为电源和运转方向可调的电动机,所述电动机输出端设置主动轮,所述转体包括长方体外壳,所述长方体外壳为敞开状结构包括左挡板、右挡板、前挡板、后挡板和底板,所述左挡板和右挡板上均设置转轴,所述转轴另一端与转孔之间转动连接,所述转轴上设置与主动轮相匹配的从动轮。The flipping device for the laminar cigarette box includes a base, a power mechanism and a rotating body. Two support plates are arranged on the upper end of the base, and horizontal turning holes are provided on the upper ends of the two support plates. The power mechanism is a power supply and An electric motor with adjustable running direction, the output end of the motor is provided with a driving wheel, the rotating body includes a cuboid shell, and the cuboid shell is an open structure including a left baffle, a right baffle, a front baffle, a rear baffle and a bottom plate A rotating shaft is arranged on the left baffle and the right baffle, the other end of the rotating shaft is connected to the rotating hole in rotation, and a driven wheel matching the driving wheel is arranged on the rotating shaft.
进一步的,所述动力机构包括串联连接的电源、倒顺开关和电动机。Further, the power mechanism includes a power supply, a reversing switch and a motor connected in series.
进一步的,所述电动机为H桥正反直流电机。Further, the motor is an H-bridge forward and reverse DC motor.
进一步的,所述长方体外壳的外侧设置环形导轨,所述环形导轨为两个均与左挡板平行,底座上均设置与所述环形导轨相匹配的滚轮结构,滚轮结构为两组,每组滚轮结构为两个分别位于支撑板的两侧。Further, the outer side of the cuboid shell is provided with ring-shaped guide rails, two of which are parallel to the left baffle, and roller structures matching the ring-shaped guide rails are arranged on the base, and the roller structures are two groups, each group The two roller structures are respectively located on both sides of the support plate.
进一步的,所述转轴分别固定连接在左挡板和右挡板的两个对角线连接点的位置。Further, the rotating shafts are respectively fixedly connected to the two diagonal connection points of the left baffle and the right baffle.
进一步的,所述长方体外壳的左挡板、右挡板、前挡板和后挡板的内表面均设置容纳槽,所述容纳槽的一端均指向长方体外壳上端。Further, the inner surfaces of the left baffle, the right baffle, the front baffle and the rear baffle of the cuboid housing are provided with receiving grooves, and one end of the receiving grooves all point to the upper end of the cuboid housing.
进一步的,所述底板内表面设置弹性件和承接板,所述弹性件的两端分别与底板和承接板固定连接。Further, an elastic member and a receiving plate are provided on the inner surface of the bottom plate, and the two ends of the elastic member are fixedly connected to the bottom plate and the receiving plate respectively.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1. 本实用新型包括底座、动力机构和转体,底座上端面设置两个支撑板,两个支撑板的上端面均设置转孔,动力机构为电源和运转方向可调的电动机,动力机构可以采用倒顺开关对电动机的转向进行控制,也可以采用为H桥正反直流电机实现电动机的转向调整,电动机的输出端设置主动轮,转体包括长方体外壳,长方体外壳为敞开状结构包括左挡板、右挡板、前挡板、后挡板和底板,左挡板和右挡板上均设置转轴,转轴另一端与转孔之间转动连接,转轴上设置与主动轮相匹配的从动轮,主动轮和从动轮之间可以采用齿轮传动、链传动或者皮带轮进行传动。1. The utility model includes a base, a power mechanism and a swivel body. Two support plates are arranged on the upper end of the base, and rotating holes are arranged on the upper ends of the two support plates. The power mechanism is a motor with an adjustable power supply and running direction. The power mechanism can The reversing switch is used to control the steering of the motor, and the H-bridge forward and reverse DC motor can also be used to realize the steering adjustment of the motor. The output end of the motor is provided with a driving wheel. The rotating body includes a cuboid shell, and the cuboid shell is an open structure including a left gear plate, right baffle, front baffle, rear baffle and bottom plate, the left baffle and the right baffle are provided with a rotating shaft, the other end of the rotating shaft is connected to the rotating hole, and the driven wheel matching the driving wheel is arranged on the rotating shaft , gear transmission, chain transmission or belt pulley can be used for transmission between the driving wheel and the driven wheel.
本实用新型的工作原理为,长方体外壳的初始状态为敞口部朝向前方,抱车将烟箱水平放置在长方体外壳内,抱车退出,开启动力机构进行工作,使长方体外壳向后旋转180°,实现对烟箱的翻转,抱车将烟箱取出,开启动力机构再次工作,使长方体外壳向前旋转180°,使长方体可以恢复初始状态,此完成一个翻转循环。本实用新型在使用时通过自动化原理不仅解决了人工作业工作量大的问题,提高翻箱效率,而且翻转过程中烟箱位于一个紧凑的空间内,有效避免翻转过程中对烟箱造成边角破损的现象,防止返工的问题发生,降低了企业的生产成本。The working principle of the utility model is that the initial state of the cuboid shell is that the opening is facing forward, the smoke box is horizontally placed in the cuboid shell by the car, the car is withdrawn, the power mechanism is turned on, and the cuboid shell is rotated 180° backward. , realize the overturning of the smoke box, hold the car to take out the smoke box, turn on the power mechanism to work again, and make the cuboid shell rotate forward 180°, so that the cuboid can return to the original state, and this completes a turning cycle. When the utility model is in use, it not only solves the problem of large manual workload through the principle of automation, but also improves the efficiency of turning over the box, and the smoke box is located in a compact space during the turning process, effectively avoiding the corners of the smoke box during the turning process The phenomenon of damage, prevent the occurrence of rework problems, and reduce the production cost of the enterprise.
2.转轴固定于左挡板和右挡板的两个对角线连接点的位置,本结构设计有效是转轴位于长方体外壳的重心位置,使动力机构带动长方体外壳旋转过程中传动力更加均匀,动力机构工作状态更加稳定,有效预防电动机过载或者空载影响电动机的寿命,同时,稳定的旋转过程有效预防长方体外壳内的烟箱撞伤的问题发生。2. The rotating shaft is fixed at the two diagonal connection points of the left baffle and the right baffle. This structural design is effective because the rotating shaft is located at the center of gravity of the cuboid shell, so that the transmission force is more uniform when the power mechanism drives the cuboid shell to rotate. The working state of the power mechanism is more stable, which can effectively prevent the life of the motor from being affected by the overload or no-load of the motor. At the same time, the stable rotation process can effectively prevent the smoke box in the cuboid shell from being damaged.
3.长方体外壳的外侧设置环形导轨,环形导轨为两个均与左挡板平行,两个底座上均设置与环形导轨相匹配的滚轮结构,滚轮结构为两组,每组为两个分别位于支撑板的两侧;本结构设计在制作时,可以环形导轨通过连接柱焊接在长方体外壳的外侧使两者固定,使用过程中环形导轨与滚轮结构相互接触,使得长方体外壳与底座之间增加四个支撑点,有效提高旋转过程中结构稳定性。3. The outer side of the rectangular parallelepiped shell is provided with circular guide rails, two of which are parallel to the left baffle, and two roller structures matching the circular guide rails are arranged on the two bases, and the roller structures are two groups, each group is two Both sides of the support plate; when this structure is designed, the ring guide rail can be welded to the outside of the cuboid shell through the connecting column to fix the two. A support point can effectively improve the structural stability during the rotation process.
4.长方体外壳的左挡板、右挡板、前挡板和后挡板的内表面均设置容纳槽,容纳槽的一端均指向长方体外壳上端;本结构设计在使用时,使用抱车对烟箱取放过程中,左挡板和右挡板上的容纳槽为抱车的左右两个夹持板提供进出空间,提高夹持板的进出效率;同样的,前挡板和后挡板上的容纳槽也适合叉车使用。4. The inner surfaces of the left baffle, the right baffle, the front baffle and the rear baffle of the cuboid shell are all equipped with accommodating grooves, and one end of the accommodating groove points to the upper end of the cuboid shell; During the process of picking and placing the box, the accommodation grooves on the left and right baffles provide access space for the left and right clamping plates of the car, improving the efficiency of the clamping plate in and out; similarly, the front and rear baffles The receiving tank is also suitable for forklift use.
5.底板内表面设置弹性件和承接板,弹性件的两端分别与底板和承接板固定连接,本结构设计在烟箱滑落至底板时,承接板和弹性件对烟箱起到一定的缓冲保护作用,防止烟箱底部变形、撞伤的问题发生。5. The inner surface of the bottom plate is provided with an elastic piece and a receiving plate. The two ends of the elastic piece are fixedly connected with the bottom plate and the receiving plate respectively. This structure is designed to provide a buffer for the smoke box when the smoke box slides down to the bottom plate. Protective function to prevent deformation and bruising of the bottom of the smoke box.
附图说明Description of drawings
图1为本实用新型实施例一的结构示意图;Fig. 1 is the structural representation of the utility model embodiment one;
图2为图1的左视结构示意图;Fig. 2 is a schematic diagram of the left view structure of Fig. 1;
图3为本实用新型实施例一长方体外壳的结构示意图;Fig. 3 is a schematic structural view of a cuboid shell according to an embodiment of the present invention;
图4为本实用新型实施例二长方体外壳的结构示意图。FIG. 4 is a schematic structural view of a cuboid shell in Embodiment 2 of the present invention.
图中标号:1-底座,2-支撑板,3-承接板,4-电源,5-倒顺开关,6-电动机,7-主动轮,8-左挡板,9-右挡板,10-前挡板,11-后挡板,12-底板,13-转轴,14-环形导轨,15-滚轮结构,16-从动轮,17-容纳槽,18-弹性件。Numbers in the figure: 1-base, 2-support plate, 3-receiving plate, 4-power supply, 5-reversing switch, 6-motor, 7-driving wheel, 8-left baffle, 9-right baffle, 10 -front baffle, 11-rear baffle, 12-base plate, 13-rotating shaft, 14-circular guide rail, 15-roller structure, 16-driven wheel, 17-accommodating groove, 18-elastic part.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步描述。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
实施例一Embodiment one
如图1至图3所示,本实用新型包括底座1、动力机构和转体,底座1上端面通过螺栓固定连接支撑板2,两个支撑板2的上端均开设水平方向的转孔(图未示),动力机构为串联的电源4、倒顺开关5和电动机6,倒顺开关5安装在右侧的支撑板2上,电动机6安装在底座1上,电动机6输出端同轴固定连接主动轮7,转体包括长方体外壳,长方体外壳为敞开状结构包括左挡板8、右挡板9、前挡板10、后挡板11和底板12,左挡板8和右挡板9上均设置转轴13,转轴13焊接于左挡板8和右挡板9的两个对角线连接点的位置,转轴13另一端与转孔3之间转动连接,长方体外壳的外侧设置环形导轨14,环形导轨14为两个均与左挡板8平行,环形导轨14通过连接柱与前挡板10、后挡板11和底板12固定连接,两个底座1上均设置与环形导轨14相匹配的滚轮结构15,滚轮结构15为两组,每组为两个分别位于支撑板2的两侧,右侧的转轴13上同轴设置与主动轮7相匹配的从动轮16,主动轮7和从动轮16之间通过皮带进行传动。As shown in Figures 1 to 3, the utility model includes a base 1, a power mechanism and a swivel body, the upper end surface of the base 1 is fixedly connected to the supporting plate 2 by bolts, and the upper ends of the two supporting plates 2 are provided with horizontal rotating holes (Fig. not shown), the power mechanism is a power supply 4, a reversing switch 5 and a motor 6 in series, the reversing switch 5 is installed on the support plate 2 on the right side, the motor 6 is installed on the base 1, and the output end of the motor 6 is fixedly connected to the same axis The driving wheel 7, the swivel body comprises a cuboid shell, and the cuboid shell is an open structure including a left baffle 8, a right baffle 9, a front baffle 10, a rear baffle 11 and a base plate 12, on the left baffle 8 and the right baffle 9 Rotating shafts 13 are provided, and the rotating shafts 13 are welded to the positions of the two diagonal connection points of the left baffle plate 8 and the right baffle plate 9, and the other end of the rotating shaft 13 is rotationally connected with the rotating hole 3, and an annular guide rail 14 is arranged on the outside of the cuboid shell. , the two ring guide rails 14 are parallel to the left baffle 8, the ring guide rails 14 are fixedly connected with the front fender 10, the rear fender 11 and the bottom plate 12 through connecting columns, and the two bases 1 are arranged to match the ring guide rails 14 The roller structure 15, the roller structure 15 is two groups, and each group is two sides that are respectively positioned at the support plate 2, and the driven wheel 16 that matches with the driving wheel 7 is arranged coaxially on the rotating shaft 13 on the right side, and the driving wheel 7 and The driven wheels 16 are driven by belts.
实施例二Embodiment two
本实施例与实施例一的结构基本相同,不同的是:电动机6为H桥正反直流电机,如图4所示,长方体外壳的左挡板8、右挡板9、前挡板10和后挡板11的内表面均开设容纳槽17,容纳槽17的一端均指向长方体外壳上端,底板12内表面安装弹性件18和承接板3,弹性件18的两端分别与底板12和承接板19固定连接。The structure of this embodiment is basically the same as that of Embodiment 1, the difference is that the motor 6 is an H-bridge positive and negative DC motor, as shown in Figure 4, the left baffle 8, the right baffle 9, the front baffle 10 and the The inner surface of the tailgate 11 is provided with a receiving groove 17, and one end of the receiving groove 17 is all directed to the upper end of the cuboid shell, and the inner surface of the base plate 12 is equipped with an elastic member 18 and a receiving plate 3, and the two ends of the elastic member 18 are respectively connected to the base plate 12 and the receiving plate. 19 fixed connections.
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,本领域普通技术人员对本实用新型的技术方案所做的其他修改或者等同替换,只要不脱离本实用新型技术方案的精神和范围,均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model without limitation, other modifications or equivalent replacements made by those of ordinary skill in the art to the technical solution of the utility model, as long as they do not depart from the technical solution of the utility model The spirit and scope should be included in the claims of the present utility model.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720084949.3U CN206437574U (en) | 2017-01-23 | 2017-01-23 | Piece cigarette smoke box turning device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720084949.3U CN206437574U (en) | 2017-01-23 | 2017-01-23 | Piece cigarette smoke box turning device |
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| CN206437574U true CN206437574U (en) | 2017-08-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110654830A (en) * | 2019-10-15 | 2020-01-07 | 杭州中为光电技术有限公司 | Turning device compatible with silicon rods of different sizes |
| CN110902343A (en) * | 2019-11-26 | 2020-03-24 | 西安微城信息科技有限公司 | Transmission turning device is used in production of electronic communication equipment |
-
2017
- 2017-01-23 CN CN201720084949.3U patent/CN206437574U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110654830A (en) * | 2019-10-15 | 2020-01-07 | 杭州中为光电技术有限公司 | Turning device compatible with silicon rods of different sizes |
| CN110654830B (en) * | 2019-10-15 | 2024-02-09 | 杭州中为光电技术有限公司 | Turning device compatible with silicon rods of different sizes |
| CN110902343A (en) * | 2019-11-26 | 2020-03-24 | 西安微城信息科技有限公司 | Transmission turning device is used in production of electronic communication equipment |
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Granted publication date: 20170825 Termination date: 20180123 |