CN206435607U - A kind of curved arc correcting tool - Google Patents

A kind of curved arc correcting tool Download PDF

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Publication number
CN206435607U
CN206435607U CN201621394640.6U CN201621394640U CN206435607U CN 206435607 U CN206435607 U CN 206435607U CN 201621394640 U CN201621394640 U CN 201621394640U CN 206435607 U CN206435607 U CN 206435607U
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China
Prior art keywords
corrected
arc
lower mould
mould
correcting tool
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Active
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CN201621394640.6U
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Chinese (zh)
Inventor
楚潘虹
吴勇
黄军锋
赵飞
李航
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Yutong Bus Co Ltd
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Zhengzhou Yutong Bus Co Ltd
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Abstract

The utility model is related to field of machining, and in particular to a kind of curved arc correcting tool.The curved arc correcting tool includes fixed mount, lower mould and the upper mould that can be moved close to and away from lower mould are provided with the fixed mount, mating surface in the expansion arc for being correspondingly arranged on and coordinating with the inner side cambered surface of part to be corrected on the expansion arc fit on face coordinated with the outside cambered surface of part to be corrected, the lower mould is provided with the upper mould;The receipts arc fit on face for being correspondingly arranged on and coordinating with cambered surface on the outside of part to be corrected on mating surface in the receipts arc coordinated with cambered surface on the inside of part to be corrected, the lower mould is additionally provided with the upper mould.The present apparatus can correct the excessive part to be corrected of curvature when in use, can also correct the too small part to be corrected of curvature, simple in construction, easy to use.

Description

A kind of curved arc correcting tool
Technical field
The utility model is related to field of machining, and in particular to a kind of curved arc correcting tool.
Background technology
In mechanical manufacturing field, when manufacturing curved arc part using plant equipment, due to comer pieces material material property in itself or Inconsistent, the curvature of curved arc part after the completion of punching press of plant equipment punching press dynamics and punching press degree when carrying out punching press to curved arc part Theory calls are not reached, the curvature of some curved arc parts is less than design load, and the degree of crook of curved arc part is too small, the song of some curved arc parts Rate is more than design load, and the degree of crook of curved arc part is excessive, and these situations all can cause curved arc part not use normally.At present, it is right Excessive in curvature, degree of crook is more than the curved arc part of theory calls, i.e., part to be corrected can be corrected by manually beaing, and Too small for curvature, the part to be corrected that degree of crook is less than theory calls can not then be corrected by the method manually beaten, only It can select to scrap.
Utility model content
The purpose of this utility model, which is that offer is a kind of, can correct the excessive part part to be corrected of curvature, can also correct curvature The curved arc correcting tool of too small part to be corrected.
To achieve the above object, a kind of technical scheme of curved arc correcting tool of the utility model is:It is described including fixed mount It is provided with lower mould and the upper mould that can be moved close to and away from lower mould, the upper mould and is provided with and part to be corrected on fixed mount The expansion arc coordinated with the inner side cambered surface of part to be corrected is correspondingly arranged on the expansion arc fit on face that outside cambered surface coordinates, the lower mould Interior mating surface;It is right on mating surface in the receipts arc coordinated with cambered surface on the inside of part to be corrected, the lower mould to be additionally provided with the upper mould The receipts arc fit on face coordinated with cambered surface on the outside of part to be corrected should be provided with.
It is used as further improvement of the utility model:The lower mould has two, is symmetricly set on the mobile road of the upper mould The both sides in footpath.
It is used as further improvement of the utility model:Two lower moulds can be moved up in close to each other and direction that is being located remotely from each other It is dynamic.
It is used as further improvement of the utility model:The lower mould can turn around with the axis of the diameter parallel of part to be corrected It is dynamic.
It is used as further improvement of the utility model:It is provided with to be oriented on slide rail, the slide rail on the fixed mount and installs There is lower mould bearing, two lower moulds are arranged on the lower mould bearing.
It is used as further improvement of the utility model:It is provided with and the diameter parallel of part to be corrected on the lower mould bearing Lower mould installation axle, lower mould rolling assembling is in the lower mould installation axle.
It is used as further improvement of the utility model:The upper mould and/or lower mould are formed by multiple stack of laminations.
It is used as further improvement of the utility model:Mating surface, the interior cooperation of receipts arc in the expansion arc fit on face, expansion arc Face, receipts arc fit on face are arcwall face.
It is used as further improvement of the utility model:It is provided with perforation on the lamination, multiple laminations are by through described The bolt connection of perforation.
It is used as further improvement of the utility model:The curved arc correcting tool also includes being used for whether detecting part to be corrected The arc groove consistent with the design curvature of part to be corrected is provided with qualified detection model, the detection model.
The beneficial effects of the utility model are:Be provided with upper mould expansion arc fit on face and receive arc in mating surface, it is described under Mating surface and receipts arc fit on face in expansion arc are correspondingly arranged on mould, can realize that correction curvature is excessive on same device Part to be corrected and the too small part to be corrected of correction curvature, whole device are simple in construction, convenient use.
Further, lower mould and upper mould are formed by multiple stack of laminations, are adjusted according to the width for the part to be corrected to be corrected The number of whole lamination, makes the length of lower mould and upper mould with part to be corrected on axis of bending direction consistent, makes part to be corrected on top Press in trimming process along axis of bending direction uniform force.
Further, the lower mould has two, is symmetricly set on the both sides of the mobile route of the upper mould, so when wanting When the part arc length to be corrected of correction is long, the both sides of part to be corrected can be still respectively supported at using the lower mould of small size, are realized The stable support of correcting member is treated, and without the volume of the lower mould of increase, so as to reduce the volume of device, reduces cost.
Further, two lower moulds can be moved up in close to each other and side that is being located remotely from each other, between two lower moulds away from From adjustable, so, the curved arc correcting tool can be just corrected to the part to be corrected of different arc, expand curved arc correction The scope of application of frock.
Further, lower mould can be rotated around with the axis of the diameter parallel of part to be corrected, and mould coordinates with part to be corrected instantly During contact, lower mould seamlessly transits contact surface between the two by rotating adjustment and the contact surface of part to be corrected.
Further, the expansion arc fit on face, expand mating surface in arc, receive mating surface in arc, receive arc fit on face and be Arcwall face, part so to be corrected and lower mould or upper mould coordinate to be contacted with arch section all the time when contacting, will not withstand on lower mould or on On the corner angle of mould, correction is set to terminate to leave top pressure vestige on rear arc part surface.
Brief description of the drawings
Fig. 1 for the utility model curved arc correcting tool embodiment one in detect model front view;
Fig. 2 for the utility model curved arc correcting tool embodiment one in correcting tool front view;
Fig. 3 is that real radius is more than the part to be corrected of design radial and the embodiment of curved arc correcting tool of the present utility model The cooperation figure of detection mould in one;
Fig. 4 is that real radius is more than the part to be corrected of design radial using curved arc correcting tool of the present utility model progress school The schematic diagram of timing;
Fig. 5 is that real radius is less than the part to be corrected of design radial and the embodiment of curved arc correcting tool of the present utility model The cooperation figure of detection mould in one;
Fig. 6 is that real radius is less than the part to be corrected of design radial using curved arc correcting tool of the present utility model progress school The schematic diagram of timing;
Fig. 7 for upper mould and fixed mount in the embodiment one of the utility model curved arc correcting tool connection diagram;
Fig. 8 for lower mould and fixed mount in the embodiment one of the utility model curved arc correcting tool connection diagram;
Fig. 9 is upper mould left view in the embodiment one of the utility model curved arc correcting tool;
Figure 10 is lower mould left view in the embodiment one of the utility model curved arc correcting tool.
In figure:1st, fixed mount;1-1, slide rail;2nd, lower mould bearing;3rd, lower mould installation axle;4th, lower mould;4-1, lower mould lamination;4- 2nd, mating surface in arc is expanded;4-3, receipts arc fit on face 5, upper mould;5-1, upper mould lamination;Match somebody with somebody and face outside 5-2, expansion arc;5-3, receipts arc Interior mating surface;6th, upper mould installation axle;7th, upper mould connecting seat;8th, model is detected;9th, part to be corrected.
Embodiment
Embodiment of the present utility model is described further below in conjunction with the accompanying drawings.
A kind of specific embodiment 1 of curved arc correcting tool of the present utility model, as shown in Figures 1 to 8, including fixed mount 1, It is horizontally disposed with to have to be oriented on slide rail 1-1, the slide rail 1-1 on the fixed mount 1 and two lower mould bearings 2, the lower mould is installed Lower mould installation axle 3 is arranged in an axially parallel mode on bearing 2 with part to be corrected, lower mould installation axle 3 is fixed by side with lower mould bearing 2 Lower mould 4 is rotatably equipped with connection, lower mould installation axle 3.The lower mould 4 is stacked by seven lower mould lamination 4-1 parallel side-by-sides and formed. The lower mould lamination 4-1 is the ring segment do not closed(As shown in Figure 8), be provided with the lower mould lamination 4-1 with it is described under The mounting groove that mould installation axle 3 coordinates, lower mould lamination 4-1 can be with lower mould installation axle 3, both by the mounting groove rolling assembling Move, can also be rotated around lower mould installation axle 3 on the axis direction of lower mould installation axle 3.The outer ring surface of the ring segment is set There are three sections of circular arcs, centre is not more than the design curvature for the part to be corrected to be corrected to the curvature of the circular arc of ring segment sunken inside, Contacted for treating when correcting member 9 receives arc with the outside cambered surface of part 9 to be corrected, that is, receive arc fit on face 4-3;Both sides circular arc is to ring The outer projection of shape piece, contacts for treating with the inner side cambered surface of part 9 to be corrected to coordinate when correcting member 9 expands arc, that is, expands and match somebody with somebody in arc Conjunction face 4-2.The perforation for seven lower mould lamination 4-1 to be connected and fixed is additionally provided with the lower mould lamination 4-1, it is many Individual lower mould lamination 4-1 is by being installed on being bolted together in perforation.Also it is spaced on the outer ring surface of the lower mould lamination 4-1 It is provided with the arc groove that curvature is far longer than the design curvature for the part to be corrected 9 to be corrected.
The curved arc correcting tool also includes the jack unit of hydraulic-driven, and the jack unit includes connecting with drive device The upper mould connecting seat 7 connect, the lower end of upper mould connecting seat 7 is provided with the upper mould installation axle 6 with the diameter parallel of part to be corrected, upper mould Installation axle 6 is fixedly connected by side with upper mould connecting seat 7, and mould 5 is fixedly installed in upper mould installation axle 6.The upper mould 5 by Seven upper mould lamination 5-1 parallel side-by-sides are stacked and formed, and are provided with and are coordinated with the upper mould installation axle 6 on the upper mould lamination 5-1 Mounting groove, the upper mould lamination 5-1 is fixedly installed in upper mould installation axle by the mounting groove.The upper mould lamination 5-1 Peripheral side on be provided with three sections of circular arcs linked together(As shown in Figure 7), the middle upward mould lamination 5-1's of circular arc is interior Portion is recessed, and the curvature of middle circular arc is not more than the design curvature for the part to be corrected 9 to be corrected, and middle circular arc is used for to be corrected Coordinate when part expands arc with the outside cambered surface of part 9 to be corrected and contact, that is, expand arc fit on face 5-2;The upward mould lamination 5-1 of both sides circular arc Outer projection, contacts for treating with the inner side cambered surface of part 9 to be corrected to coordinate when correcting member 9 receives arc, that is, receives mating surface 5- in arc 3, the curvature of both sides circular arc is not less than the design curvature for the part to be corrected to be corrected.It is additionally provided with the upper mould lamination 5-1 For the perforation that seven upper mould laminations are connected and fixed, multiple upper mould lamination 5-1 are by being installed on the bolt in perforating Link together.Curvature, which is also arranged at intervals with, in the peripheral side of the upper mould lamination is far longer than the part to be corrected to be corrected The arc groove of 9 design curvature.
The curved arc correcting tool also includes the detection model 8 for detecting whether part 9 to be corrected is up to standard, the detection model 8 On be provided with the arc groove consistent with the design curvature for the part to be corrected 9 to be corrected.
Seven lower mould lamination 4-1 parallel side-by-sides arrangements when mounted, are sleeved on two lower moulds by the curved arc correcting tool On installation axle top, then seven lower mould laminations are connected and fixed by bolt, formed on lower mould 4, two lower moulds 4 Two are received arc fit on face 4-3 on same arching trajectory.Seven upper mould lamination 5-1 parallel side-by-sides are installed installed in upper mould On axle 6, then seven upper mould laminations are fixed together by bolt, mould in formation.
The curved arc correcting tool when in use, part 9 to be corrected is put into the arc groove for detecting model 8, if treated Two side contacts of correcting member and arc groove, do not contact with the bottom of arc groove, there is gap(As shown in Figure 3), illustrate to treat school The curvature of positive part 9 is less than design curvature, and degree of crook kicks the beam, it is necessary to which treating correcting member 9 carries out receipts arc.Now, measure first Part 9 to be corrected, apart from H, is then open with arc groove bottom and is placed into curved arc correcting tool towards upper mould 5 by part to be corrected On(As shown in Figure 4), the outer arcuate face of part 9 to be corrected coordinates with the receipts arc fit on face 4-3 on lower mould 4 to be contacted.Operate liquid The upper mould 5 of press driving is moved to part 9 to be corrected, makes the inner side arcwall face center of part 9 to be corrected with matching somebody with somebody in the receipts arc on upper mould 5 Conjunction face 5-3 coordinates contact, and now upper mould 5 is in top pressure starting point, and upper mould 5 continues along the original side of movement by starting point of top pressure starting point To mobile 0.5H, part 9 to be corrected curvature under the top pressure effect of upper mould 5 increases, and opening diminishes, and afterwards, upper mould 5 is back to top pressure Starting point, the top pressure operation before then repeating, untill part to be corrected reaches design curvature and is maintained at design curvature.
If part to be corrected is contacted with the bottom of arc groove, and is not contacted with the both sides of arc groove, there is gap(As schemed Shown in 5), illustrate that the curvature of part to be corrected is more than design curvature, the degree of crook of part to be corrected is excessive, it is necessary to treat correcting member 9 Carry out expansion arc.Now, the approximate distance h of the side of part 9 to be corrected and arc groove side is rule of thumb measured first, then will Part opening to be corrected is placed on curved arc correcting tool towards lower mould 4(As shown in Figure 7), the inner side arcwall face of part 9 to be corrected with Mating surface 4-2 coordinates contact in expansion arc on lower mould 4.The upper mould 5 of operation hydraulic press driving is moved to part 9 to be corrected, is made to be corrected The outer arcuate face center of part coordinates with the expansion arc fit on face 5-2 on upper mould 5 to be contacted, and now upper mould 5 sets out in top pressure Point, upper mould 5 continues to move 1.5h along former direction by starting point of top pressure starting point, and part 9 to be corrected is bent under the top pressure effect of upper mould 5 Rate reduces, and opening becomes big, afterwards, and upper mould 5 is back to top pressure starting point, the top pressure operation before repeating, until part 9 to be corrected reaches Untill designing curvature and being maintained at design curvature.
After long-term use, can be by lower mould 4 or upper mould 5 from lower mould installation axle 3 if lower mould 4 or upper mould 5 deform Or take off and changed in upper mould installation axle 6, without whole device is changed.
If part 9 to be corrected is all fitted with the bottom surface and side of arc groove, illustrate that the curvature of part to be corrected and design are bent Rate is consistent, it is not necessary to be corrected again.
, can be with if the arc length for the part to be corrected to be corrected is long as another embodiment of the present utility model By the way of Stepwise calibration, if to be divided into N sections of corrections, every section on timing mould 5 need the edge since top pressure starting point Former moving direction moves 0.5H/N or 1.5h/N distance.
As another embodiment of the present utility model, the lower mould lamination 4-1 and upper mould lamination 5-1 can not also be set Seven are put, can be according to mould lamination 4-1 and upper mould lamination under the length adjustment of the part to be corrected 9 to be corrected in the axial direction 5-1 number, makes the length of lower mould 4 and upper mould 5 with part 9 to be corrected in the axial direction consistent, makes part 9 to be corrected in top pressure school Along axis of bending direction uniform force during just.
As another embodiment of the present utility model, described two lower moulds 4 can also be bigger by a volume Support base is replaced, and the support base is arranged on the underface of the upper mould 5, the support base one side center relative with upper mould 5 The receipts arc fit on face 4-3 for coordinating with part outer arcuate face to be corrected is provided with position, the support base is also being received Arc fit on face 4-3 both sides be provided with for part to be corrected on the inside of arcwall face coordinate expansion arc in mating surface 4-2.Which It is suitable for the less situation of size of part to be corrected, if part to be corrected is oversized, then the support pedestal which is manufactured Product is excessive, can cause the waste of material, increases production cost.
As another embodiment of the present utility model, the expansion arc fit on face 5-2 and receipts arc fit on face 4-3 The arcwall face caved inward can be not provided with into, and is arranged to plane.This mode manufacture craft is simple, but may make in top pressure Industry leaves top pressure vestige after terminating on the surface of part 9 to be corrected.
As another embodiment of the present utility model, the lower mould installation axle 3 can not also pass through side and lower mould Bearing 2 is connected, but two ends are fixed on lower mould bearing 2, although lower mould installation axle 3 can also be fixed on lower mould by this mode On bearing 2, but the curved arc correcting tool of lower mould installation axle 3 can undertake the pressure on top surface that mould treats correcting member indirectly when using, under The two ends of mould installation axle 3 are fixed and centre can vacantly cause the bearing capacity of lower mould installation axle 3 to decline, and are easily bent deformation, even Fracture damage.And this structure is unfavorable for the installation and taking-up of lower mould 4.The upper mould installation axle 6 can also be arranged to two ends Fixed, middle hanging mode is equally also unfavorable for the stress of upper mould installation axle and the installation and taking-up of upper mould.
As another embodiment of the present utility model, the upper mould 5 or lower mould 4 it can also be provided that integrative-structure, This mode manufacture craft is simple, but a kind of part to be corrected of width can only be corrected, narrow application range.
As another embodiment of the present utility model, the lower mould mounting structure is it can also be provided that lower mould and lower mould Installation axle is fixedly connected, and the connected mode that lower mould installation axle can be rotated relative to lower mould bearing.

Claims (10)

1. a kind of curved arc correcting tool, it is characterised in that:Including fixed mount, lower mould and can be close is provided with the fixed mount The expansion arc fit on face coordinated with the outside cambered surface of part to be corrected is provided with the upper mould moved with remote lower mould, the upper mould, Mating surface in the expansion arc coordinated with the inner side cambered surface of part to be corrected is correspondingly arranged on the lower mould;It is additionally provided with the upper mould It is correspondingly arranged on and matches somebody with somebody with cambered surface on the outside of part to be corrected on mating surface in the receipts arc coordinated with cambered surface on the inside of part to be corrected, the lower mould The receipts arc fit on face of conjunction.
2. curved arc correcting tool according to claim 1, it is characterised in that:The lower mould has two, is symmetricly set on institute State the both sides of the mobile route of mould.
3. curved arc correcting tool according to claim 2, it is characterised in that:Two lower moulds can be close to each other and mutually remote From side move up.
4. curved arc correcting tool according to claim 3, it is characterised in that:The lower mould can be around the axis with part to be corrected Parallel axis is rotated.
5. curved arc correcting tool according to claim 4, it is characterised in that:Slide rail is provided with the fixed mount, it is described It is oriented on slide rail and lower mould bearing is installed, two lower moulds is arranged on the lower mould bearing.
6. curved arc correcting tool according to claim 5, it is characterised in that:Be provided with the lower mould bearing with it is to be corrected The lower mould installation axle of the diameter parallel of part, lower mould rolling assembling is in the lower mould installation axle.
7. the curved arc correcting tool according to any claim in claim 1-6, it is characterised in that:The upper mould and/ Or lower mould is formed by multiple stack of laminations.
8. curved arc correcting tool according to claim 1, it is characterised in that:Coordinate in the expansion arc fit on face, expansion arc Mating surface, receipts arc fit on face are arcwall face in face, receipts arc.
9. curved arc correcting tool according to claim 7, it is characterised in that:Perforation is provided with the lamination, it is multiple folded Piece passes through the bolt connection through the perforation.
10. curved arc correcting tool according to claim 1, it is characterised in that:The curved arc correcting tool also includes being used for Detect be provided with the whether qualified detection model of part to be corrected, the detection model it is consistent with the design curvature of part to be corrected Arc groove.
CN201621394640.6U 2016-12-19 2016-12-19 A kind of curved arc correcting tool Active CN206435607U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621394640.6U CN206435607U (en) 2016-12-19 2016-12-19 A kind of curved arc correcting tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621394640.6U CN206435607U (en) 2016-12-19 2016-12-19 A kind of curved arc correcting tool

Publications (1)

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CN206435607U true CN206435607U (en) 2017-08-25

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108246834A (en) * 2018-01-16 2018-07-06 芜湖市元山机械制造有限公司 A kind of front frame band correction station
CN108655209A (en) * 2018-05-31 2018-10-16 哈尔滨锅炉厂有限责任公司 A kind of cold calibration device of Novel portable elbow and its application method
CN110239023A (en) * 2019-06-06 2019-09-17 深圳市圆梦精密技术研究院 UPE pipe molding equipment and its drag link mechanism

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108246834A (en) * 2018-01-16 2018-07-06 芜湖市元山机械制造有限公司 A kind of front frame band correction station
CN108655209A (en) * 2018-05-31 2018-10-16 哈尔滨锅炉厂有限责任公司 A kind of cold calibration device of Novel portable elbow and its application method
CN110239023A (en) * 2019-06-06 2019-09-17 深圳市圆梦精密技术研究院 UPE pipe molding equipment and its drag link mechanism
CN110239023B (en) * 2019-06-06 2024-05-24 深圳市圆梦精密技术研究院 UPE pipe forming equipment and pull rod mechanism thereof

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Address after: 450061 Yudao Road, Guancheng District, Zhengzhou City, Henan Province

Patentee after: Yutong Bus Co.,Ltd.

Address before: 450016 Yutong Industrial Zone, eighteen Li River, Henan, Zhengzhou

Patentee before: ZHENGZHOU YUTONG BUS Co.,Ltd.

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