CN206425108U - A kind of high-temperature flue gas multi-cyclone dedusting cooler - Google Patents

A kind of high-temperature flue gas multi-cyclone dedusting cooler Download PDF

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Publication number
CN206425108U
CN206425108U CN201720055429.XU CN201720055429U CN206425108U CN 206425108 U CN206425108 U CN 206425108U CN 201720055429 U CN201720055429 U CN 201720055429U CN 206425108 U CN206425108 U CN 206425108U
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CN
China
Prior art keywords
housing
cyclone
bellows
flue gas
temperature flue
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Expired - Fee Related
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CN201720055429.XU
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Chinese (zh)
Inventor
李振合
汪宇
武常生
崔闻天
杨利芬
韩晓栋
李海山
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Xinxing Energy Equipment Co Ltd
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Xinxing Energy Equipment Co Ltd
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Priority to CN201720055429.XU priority Critical patent/CN206425108U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model is related to the high-temperature flue gas multi-cyclone dedusting cooler of mine, metallurgy, building materials and chemical field High-temp. kiln and boiler smoke processing, it includes support and platform, ash bucket, shell side bellows, enters outlet bellows, axial flow blower, unloading valve etc., cyclone is arranged on shell side bellows upper perforated plate with equilateral triangle, including riser, swirl vane, housing and wind deflector;The housing upper is straight tube shape, and bottom is taper, and wind deflector is welded in conical position;Swirl vane is located at the upper oral part of housing, connects with the import for entering outlet bellows;Riser inserts outlet of the housing upper with entering outlet bellows and connected;The present apparatus is provided simultaneously with dedusting and cooling function, due to the arrangement of axial rotational flow, the characteristics of with space, big heat exchange area, good cooling effect is saved, simultaneously as the use of major diameter cyclone, the present apparatus has less running resistance.

Description

A kind of high-temperature flue gas multi-cyclone dedusting cooler
Technical field
The utility model belongs to dedusting/heat exchanger device, and more particularly to mine, metallurgy, building materials and chemical field is high The high-temperature flue gas multi-cyclone dedusting cooler of warm stove and boiler smoke processing.
Background technology
Mine, metallurgy, building materials and chemical field use High-temp. kiln(Rotary kiln, shaft furnace, tunnel cave)Carry out the height of material Temperature calcining(Roasting), the flue-gas temperature of stove discharge is high, dustiness is big, with constantly carrying for environmental requirement and environmental emission standard Height, can not meet environment protection emission requirement using the flue gas treating process of electric precipitation in the past, must be purified using bag-type dusting Processing.The maximum operating temperature of filter pocket material used in bag-type dusting must below 200 DEG C, and High-temp. kiln discharge flue-gas temperature 250~280 DEG C can be reached, it is necessary to carry out cooling processing.Traditional method, which directly blows cold air, gives high-temperature flue gas drop in heat pipe Temperature, this mode heat exchange efficiency is low, and cold wind heat exchange is directly diffused after being heated, it is impossible to is utilized heat energy, and can be caused in stove Pressure flow field can not set up, that is, draw stuffy, cause stove yield reduction, blower fan idle running, electricity charge increase.Further, due to upper The dustiness stated in stove discharge flue gas is very high, will necessarily increase the work load of sack cleaner, increase cloth bag blowback ash disposal Frequency, or reduction dust removing effects, so pre- dedusting is carried out to flue gas before sack cleaner, it is big in smoke dust to remove Particle, mitigates the dedusting burden of dedusting filtering bag, extends life of bag filter.
The utility model provides a kind of high-temperature flue gas multi-cyclone dedusting cooler, and High-temp. kiln flue gas is cooled With pre- dedusting, the dedusting cooler can also be applied to the pretreatment of high temperature flue-gas from boiler, and its is simple in construction, and running resistance is low, Cooling-down effect is obvious and reliable.
The content of the invention
The utility model provides a kind of high-temperature flue gas multi-cyclone dedusting cooler, while cooling to high-temperature flue gas, Carry out pre- dedusting.The dedusting cooler includes support and platform, ash bucket, shell side bellows, enters outlet bellows, axial flow blower, unloads ash Valve etc..
Cyclone is arranged on shell side bellows upper perforated plate with equilateral triangle, including riser, swirl vane, housing and wind-guiding Plate;The housing upper is straight tube shape, and bottom is taper, and wind deflector is welded in conical position;Swirl vane is located at the upper of housing Oral area, connects with the import for entering outlet bellows;Riser inserts outlet of the housing upper with entering outlet bellows and connected.
Further, housing upper end is fixedly connected with the upper perforated plate of shell side bellows, housing lower end and the lower perforated plate of shell side bellows Between use floating assembly.
Further, swirl vane uses petal axial screw plate and is welded on the lower end of riser.
Further, swirl vane is made using build-up wear-resistant layer handling process on high-abrasive material or steel plate.
Further, cyclone riser upper end and enter to use floating connection between outlet bellows demarcation strip, lower end insertion shell Body simultaneously relies on the flange support of swirl vane in housing air inlet end face.
This multi-cyclone dedusting cooler has following advantages:
The present apparatus is provided simultaneously with dedusting and cooling function, due to the arrangement of axial rotational flow, with saving space, heat exchange area Greatly, the characteristics of good cooling effect, simultaneously as the use of major diameter cyclone, the present apparatus has less running resistance.
By reasonably selecting the arrangement of cyclone, the quantity of axial flow blower and optimization to arrange, can pointedly it expire The working condition requirement of sufficient furnace flue gas, flue-gas temperature can reduce by 50~80 DEG C;Meanwhile, can effectively it trap micro- more than 50 in flue gas The dust of rice, reduces the live load of follow-up bag-type dusting, protects bag-type dusting filter bag from high temperature and big particle diameter dirt Angstrom abrasion, extend the service life of sack cleaner.
Brief description of the drawings
Fig. 1 is the utility model main structure diagram
Fig. 2 is the utility model overlooking the structure diagram
Fig. 3 is the utility model hydrocyclone structure schematic diagram
Partial enlarged drawing at Fig. 4 Fig. 3 A
Partial enlarged drawing at Fig. 5 Fig. 3 B
Fig. 6 is the utility model riser and cyclone blade structural representation
Fig. 7 is cyclone package assembly explosive view
Wherein:1-support and platform 2-ash bucket, 3-shell side bellows 4-enter outlet 5-cyclone of bellows 6-axial flow blower, 7-unloading valve, 8-riser, 9-swirl vane, 10-housing, 11-wind deflector, 12-disk Root filler 13-pressing plate, 14-screw, 15-packing filling, 16-pressing plate, 17-demarcation strip, 18-lower perforated plate 19-upper perforated plate
Embodiment:
Accompanying drawing 1 is the main structure diagram of multi-cyclone dedusting cooler, and dedusting cooler is installed on support and platform 1 On, ash bucket 2 is arranged at bottom, and satisfaction unloads the working space requirement such as grey entrucking or maintenance.It is furnished with unloading valve 7 in 2 times mouths of ash bucket, periodically row Go out internal collection ash.The top of ash bucket 2 is shell side bellows 3, and shell side bellows 3 have two interfaces, and one is air inlet, positioned at shell side bellows 3 side, there is provided four axial flow blowers 6, one is hot-blast outlet, positioned at the opposite side of shell side bellows 3, connects High-temp. kiln Hot wind inlet.Multiple cyclones 5 are installed, the riser 8 of cyclone 5 stretches into entering for the top of shell side bellows 3 in shell side bellows 3 In outlet bellows 4, shell side bellows 3 are separated with entering outlet bellows 4 using upper perforated plate 19.Entering outlet bellows 4 has two interfaces, one It is high-temperature flue gas import, one is to cool the exhanst gas outlet of pre- dedusting, connects sack cleaner.As shown in Figure 2, multiple cyclones 5 are arranged on the upper perforated plate 19 of shell side bellows 3 with equilateral triangle.The quantity of cyclone 5 and dedusting air quantity, high-temperature flue gas dustiness and Heat exchange area is relevant, is the core of dedusting cooler design, and this example cyclone 5 amounts to 23.
The main function components of this multi-cyclone dedusting cooler are cyclones 5, as shown in Figure 3, each cyclone 5 by Riser 8, swirl vane 9, the 11 groups of welderings of housing 10 and wind deflector are formed.The top of housing 10 is straight tube shape, and bottom is taper.Rotation Stream blade 9 is welded on riser 8, is the petal axial screw plate shape formula of multiple-piece as shown in Figure 6.Due to high-speed and high-temperature Flue gas from swirl vane 9 by and change flow direction, the dust in flue gas, which produces larger high speed to swirl vane 9 and washed away, to rub Wipe, to improve the service life of swirl vane 9, swirl vane is made using high-abrasive material or using the processing of surface overlaying wearing layer Technique makes.Wind deflector 11 is axial baffle, prevent caused by the bottom of housing 10 is because of cone small end cross-sectional area increase and Cold wind short circuit is produced, makes cold wind and the abundant contact heat-exchanging of housing 10, heat exchange efficiency is improved.
When multi-cyclone dedusting cooler works, high-temperature flue gas pumps the cigarette of outlet bellows 4 by system air-introduced machine Gas import simultaneously enters cyclone 5 and carries out rotational flow dust-removing high-temperature flue gas and produce Whirl deposite tank in the presence of swirl vane 9, and along The inwall of housing 10 is moved downward, and is reached behind housing 10 bottom, by the water conservancy diversion of conical shell, and turnover is upward, into riser 8, and edge Riser 8 enters outlet bellows 4, is discharged by air outlet, and further purified treatment is carried out into follow-up bag-type dusting.
Acted in high-temperature flue gas in housing 10 by eddy flow centrifugal force field and gravitational field, larger dust in flue gas Grain by centrifugal action, got rid of to the inwall of housing 10, with interior wall friction and lose kinetic energy, so as to be captured, under gravity Ash bucket 2 is fallen into, pre- dedusting purpose is reached.Meanwhile, high-temperature flue gas and the outside pressure produced by axial flow blower 6 in housing 10 Cold wind carries out heat exchange by housing wall, so as to reach cooling purpose.
As shown in Figure 3, the housing 10 and riser 8 of each cyclone 5 are installed using single-ended fixed floating assembly, with It is adapted to the expanded by heating at work of cyclone 5, it is to avoid because the stress that thermal expansion is produced causes tube plate deformation.The upper end of housing 10 and shell The upper perforated plate 19 of journey bellows 3 is fixedly connected.Filled between the lower perforated plate 18 of its lower end and shell side bellows 3 using stuffing-box floating connection Match somebody with somebody.As shown in Figure 4, packing filling 12 is equipped between the lower perforated plate 18 of the lower end of housing 10 and shell side bellows 3 and with gland 13 Compressed with screw 14.
As shown in Figure 5, the top of riser 8 and enter between the demarcation strip 17 in outlet bellows 4 is floated using stuffing-box It is linked and packed, packing filling 15 is equipped between demarcation strip 17 and is compressed with pressing plate 16.As shown in Figure 7, the lower end of riser 8 Insert housing 10 and rely on the flange support of swirl vane 9 in the air inlet end face of housing 10.
Present apparatus set cyclone dust removal efficiency and sky-sky cooler efficiency, reduce by 50~80 DEG C of flue-gas temperature, meet The operating temperature of follow-up bag-type dusting filter bag(Maximum operating temperature is below 200 DEG C)It is required that, while flue gas can be trapped effectively In be more than 50 microns of dust, reduce the live load of follow-up bag-type dusting.The present apparatus protects bag-type dusting filter bag from height Temperature destruction and the abrasion of big particle diameter dust, extend service life.
This multi-cyclone dedusting cooler construction is simple, reliable operation, and pre- efficiency of dust collection is high, and cooling-down effect is obvious, very It is suitable for high-temperature flue gas bag-type dusting and carries out the pre- dedusting of cooling before purified treatment.It is combustion-supporting in hot blast feeding stove after heat exchange, The recycling of heat is accomplished.

Claims (5)

1. a kind of high-temperature flue gas multi-cyclone dedusting cooler, including support and platform(1), ash bucket(2), shell side bellows(3), enter Outlet bellows(4), axial flow blower(6), unloading valve(7), it is characterised in that:Cyclone(5)In shell side bellows(3)Upper perforated plate(19) On arranged with equilateral triangle;The cyclone(5)Including riser(8), swirl vane(9), housing(10)And wind deflector(11); The housing(10)Top is straight tube shape, and bottom is taper, and wind deflector is welded in conical position(11);Swirl vane(9)It is located at Housing(10)Upper oral part, with entering outlet bellows(4)Import connect;Riser(8)Insert housing(10)Top is with entering outlet Bellows(4)Outlet connect.
2. a kind of high-temperature flue gas multi-cyclone dedusting cooler according to claim 1, it is characterised in that:Housing(10)On End and shell side bellows(3)Upper perforated plate(19)It is fixedly connected, housing(10)Lower end and the lower perforated plate of shell side bellows(18)Between adopt Use stuffing-box floating assembly.
3. a kind of high-temperature flue gas multi-cyclone dedusting cooler according to claim 1, it is characterised in that:Swirl vane (9)Using petal axial screw plate and it is welded on riser(8)Lower end.
4. a kind of high-temperature flue gas multi-cyclone dedusting cooler according to claim 1 or 3, it is characterised in that:Eddy flow leaf Piece(9)Made using build-up wear-resistant layer handling process on high-abrasive material or steel plate.
5. a kind of high-temperature flue gas multi-cyclone dedusting cooler according to claim 1, it is characterised in that:Cyclone rises gas Pipe(8)Upper end is with entering outlet bellows demarcation strip(17)Between use floating connection, lower end insertion housing(10)And rely on eddy flow leaf Piece(9)Flange support in housing(10)Air inlet end face.
CN201720055429.XU 2017-01-18 2017-01-18 A kind of high-temperature flue gas multi-cyclone dedusting cooler Expired - Fee Related CN206425108U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720055429.XU CN206425108U (en) 2017-01-18 2017-01-18 A kind of high-temperature flue gas multi-cyclone dedusting cooler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720055429.XU CN206425108U (en) 2017-01-18 2017-01-18 A kind of high-temperature flue gas multi-cyclone dedusting cooler

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110514019A (en) * 2019-08-27 2019-11-29 中信重工机械股份有限公司 A kind of high temperature granular material cooling technique and device
CN113041764A (en) * 2021-03-22 2021-06-29 中国恩菲工程技术有限公司 Bag filter

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110514019A (en) * 2019-08-27 2019-11-29 中信重工机械股份有限公司 A kind of high temperature granular material cooling technique and device
CN110514019B (en) * 2019-08-27 2024-03-08 中信重工机械股份有限公司 High-temperature powdery material cooling process and device
CN113041764A (en) * 2021-03-22 2021-06-29 中国恩菲工程技术有限公司 Bag filter
CN113041764B (en) * 2021-03-22 2023-02-28 中国恩菲工程技术有限公司 Bag filter

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Granted publication date: 20170822

Termination date: 20220118