CN206420800U - A kind of damaged on-line checking prior-warning device of aluminium cell - Google Patents
A kind of damaged on-line checking prior-warning device of aluminium cell Download PDFInfo
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- CN206420800U CN206420800U CN201621231310.5U CN201621231310U CN206420800U CN 206420800 U CN206420800 U CN 206420800U CN 201621231310 U CN201621231310 U CN 201621231310U CN 206420800 U CN206420800 U CN 206420800U
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- sensor
- temperature
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- warning device
- aluminium cell
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Abstract
The utility model is related to a kind of damaged on-line checking prior-warning device of aluminium cell, including detecting system and early warning system, and wherein detecting system includes clamp of sensor, temperature sensor, compensating wire, transfer bus, temperature measurement module case and transmitter；Early warning system includes receiver, data processing and alarm, industrial computer and display, and described monitoring system has multiple；The temperature sensor is arranged on cathode steel caput by clamp of sensor, and is connected by compensating wire with transfer bus；The temperature measurement module case is configured with moving cart, provided with the Temperature sampler being connected with transfer bus in it；Reception transmitter is connected with the Temperature sampler；The receiver receives the temperature signal of transmitter transmitting, and transfers signal to data processing and alarm；The data processing and alarm are connected by data wire with industrial computer, and the industrial computer is equipped with display.
Description
Technical field
The utility model is related to a kind of aluminium cell detection means, more particularly to a kind of damaged on-line checking of aluminium cell is pre-
Alarm device.
Background technology
Breakage occurs after operation a period of time in aluminium cell, when damaged, the aluminium liquid and electrolyte of molten condition in groove
It can be penetrated into by damaged part, when serious, molten mass can penetrate pot shell, cause major accident, threaten the peace of whole production line
Entirely, therefore, the damaged situation such as information such as damaged part, damaged degree of electrolytic cell is grasped, to take appropriate counter-measure to show
Obtain very necessary.
Currently, the damaged judgement of electrolytic cell generally by manual measurement cathode steel caput temperature, with reference to iron in aluminium liquid
The elevated trend of content, rule of thumb judges the damaged degree of electrolytic cell, substantially position, the measurement of rod iron head temperature is artificial uses
Infrared temperature-measuring gun is carried out, and it has the disadvantage to take, and manpower is more, working environment is poor, and can not measure in good time, data volume is difficult greatly arrangement
It is larger with analysis, measurement error, " mistaken diagnosis " of damaged groove is often resulted in, appearance stops groove or stop groove bakie not in time too early.
In order to solve this problem, the utility model discloses a kind of aluminium cell damage testing prior-warning device.Can be
The precision data of the damaged groove of line detection, with reference to data analysis system, provides the position of breakage and damaged degree, to further place
Reason provides decision-making foundation, reduces the generation of accident, it is ensured that the safety in production of electrolytic cell.
The content of the invention
The purpose of this utility model is that providing a kind of aluminium cell that easy for installation, precision is high, timeliness is good breakage exists
Line detects prior-warning device.
The purpose of this utility model and solve its technical problem and also realized using following technical scheme.It is new according to this practicality
The damaged on-line checking prior-warning device of a kind of aluminium cell that type is proposed, including detecting system and early warning system, wherein detecting system
Have one or more sets, it include clamp of sensor 3, temperature sensor 2, compensating wire 4, transfer bus 5, temperature measurement module case 7 and
Transmitter 6；Early warning system includes receiver 9, data processing and alarm 10, industrial computer 11 and display 12；The temperature is passed
Sensor 2 is arranged on cathode steel caput 1 by clamp of sensor 3, and is connected by compensating wire 4 with transfer bus 5；It is described
Temperature measurement module case 7 is configured with moving cart 8, provided with the Temperature sampler being connected with transfer bus 5 in it；The Temperature sampler
On be connected with transmitter 6；The receiver 9 receives the temperature signal that transmitter 6 is launched, and transfers signal to data processing
And alarm 10；The data processing and alarm 10 are connected by data wire with industrial computer 11, and the industrial computer 11 is equipped with aobvious
Show device 12.
The purpose of this utility model and solve its technical problem can also be using following technical measures come further real
It is existing.
The damaged on-line checking prior-warning device of foregoing aluminium cell, wherein often covering described detecting system is provided with multiple sensings
1 temperature sensor 2 is set on device fixture 3, each clamp of sensor 3.
The damaged on-line checking prior-warning device of foregoing aluminium cell, wherein described clamp of sensor 3 includes passing through fixture
Left frame 31 and right shelf 36 that axle 32 is linked, and be provided with fixing rack for sensor 34, fixing rack for sensor 34 and be provided with right shelf
Sensor installation axle 35, the temperature sensor 2 is linked in right shelf 36 by sensor installation axle 35.
The damaged on-line checking prior-warning device of foregoing aluminium cell, wherein spring 33 is provided with described clamp shaft 32,
The two ends of the spring are separately fixed in left frame and right shelf.
The damaged on-line checking prior-warning device of foregoing aluminium cell, wherein described transmitter 6 is wireless launcher.
The utility model has clear advantage and beneficial effect compared with prior art.By above-mentioned technical proposal, sheet
Utility model aluminium cell breakage on-line checking prior-warning device can reach suitable technological progress and practicality, and with industry
On extensive value, its at least have following advantages：
Can each position of on-line checking electrolytic cell in good time temperature variations, save manpower, the degree of accuracy is high；Clicked through to abnormal
Row and alarm, prevent burst accident, it is to avoid cause heavy losses；Mass data can be accumulated, the research for damaged groove is provided
Direct foundation.
Brief description of the drawings
Fig. 1 is the utility model aluminium cell damage testing prior-warning device system pie graph；
Fig. 2 is the utility model clamp of sensor structural representation.
【Main element symbol description】
1-cathode steel caput
2-temperature sensor
3-clamp of sensor
4-compensating wire
5-transfer bus
6-transmitter
7-temperature measurement module case
8-moving cart
9-receiver
10-data processing and alarm
11-industrial computer
12-display
31-left frame
32-clamp shaft
33-spring
34-fixing rack for sensor
35-sensor installation axle
36-right shelf
Embodiment
Further to illustrate that the utility model is to reach technological means and effect that predetermined goal of the invention is taken, below
With reference to accompanying drawing and preferred embodiment, to according to the utility model proposes the damaged on-line checking prior-warning device of aluminium cell its is specific
Embodiment, structure, feature and its effect, are described in detail as after.
Refer to Fig. 1-2, the utility model aluminium cell breakage on-line checking prior-warning device, including detecting system and early warning
System, wherein detecting system have one or more sets, and it includes clamp of sensor 3, temperature sensor 2, compensating wire 4, transmission always
Line 5, temperature measurement module case 7 and transmitter 6；Early warning system includes receiver 9, data processing and alarm 10, industrial computer 11 and shown
Show device 12.
Wherein described temperature sensor 2 is arranged on cathode steel caput 1 by clamp of sensor 3, and passes through compensating wire 4
It is connected with transfer bus 5；The built-in temperature collector of temperature measurement module case 7 and its required power supply；The temperature sensor 2 is surveyed
The temperature signal obtained enters transfer bus 5 by compensating wire 4, is then communicated in the Temperature sampler in temperature measurement module case 7,
The temperature signal received is concentrated transmitting by the Temperature sampler through its transmitter 6.For convenience of mobile, above-mentioned temperature measurement module case 7
It is configured with moving cart 8.
The receiver 9 receives the temperature signal that transmitter 6 is launched, and transfers signal to data processing and alarm
10, the data processing and alarm 10 are connected by data wire with industrial computer 11, by the information transmission after processing to industrial computer
11, and shown on the display 12 that the industrial computer 11 is equipped with.
The often set detecting system, which is provided with multiple clamp of sensor 3, and each clamp of sensor 3, sets 1 temperature to pass
Sensor 2.
The clamp of sensor 3 includes left frame 31 and the right shelf 36 linked by clamp shaft 32, and biography is provided with right shelf
Sensor installation axle 35 is provided with sensor fixed mount 34, fixing rack for sensor 34, temperature sensor 2 passes through sensor installation axle
35 hinge joints are in right shelf.
Preferably, being provided with spring 33 in the clamp shaft 32, the two ends of the spring are separately fixed in left frame and right shelf.
Preferably, the transmitter 6 is wireless launcher, but it is not limited to this.
Principle：Temperature sensor 2 detects the temperature of rod iron head, each rod iron head can all detect as needed, also can be only
Rod iron head temperature to temperature anomaly is detected.The data detected are connected to the survey in temperature measurement module case by compensating wire
Warm module, the data that temperature measurement module is collected are by being transmitted into receiver in emitter set, the signal transmission that receiver is received
To data processing and alarm, data processing is run by the software of specialty in industrial computer, and is shown over the display.Work as detection
When being more than setting value to certain point data, triggering warning system alarm, and in display correspondence position.Alarming value can manually be set, bag
Include overtemperature alarm, temperature rise and cross and report to the police.After alarm, manually alarm point is handled.Industrial computer log history data, and energy
Formation curve and form, convenient artificial progress analysis and decision.
It is described above, only it is preferred embodiment of the present utility model, not does any formal to the utility model
Limitation, although the utility model is disclosed above with preferred embodiment, but is not limited to the utility model, any ripe
Professional and technical personnel is known, is not being departed from the range of technical solutions of the utility model, when in the technology using the disclosure above
Hold the equivalent embodiment made a little change or be modified to equivalent variations, as long as without departing from technical solutions of the utility model
Hold, according to technical spirit of the present utility model to any simple modification made for any of the above embodiments, equivalent variations and modification, still
Belong in the range of technical solutions of the utility model.
Claims (5)
1. a kind of damaged on-line checking prior-warning device of aluminium cell, including detecting system and early warning system, it is characterised in that：It is described
Detecting system have one or more, it includes clamp of sensor (3), temperature sensor (2), compensating wire (4), transfer bus
(5), temperature measurement module case (7) and transmitter (6)；Early warning system includes receiver (9), data processing and alarm (10), industry control
Machine (11) and display (12),
The temperature sensor (2) is arranged on cathode steel caput (1) by clamp of sensor (3), and passes through compensating wire (4)
It is connected with transfer bus (5)；
The temperature measurement module case (7) is configured with moving cart (8), provided with the Temperature sampler being connected with transfer bus (5) in it；
Reception transmitter (6) is connected with the Temperature sampler；
The receiver (9) receives the temperature signal of transmitter (6) transmitting, and transfers signal to data processing and alarm
(10)；
The data processing and alarm (10) are connected by data wire with industrial computer (11), and the industrial computer (11) is equipped with display
Device (12).
2. the damaged on-line checking prior-warning device of aluminium cell according to claim 1, it is characterised in that wherein often cover described
Detecting system be provided with multiple clamp of sensor (3), 1 temperature sensor (2) is set on each clamp of sensor (3).
3. the damaged on-line checking prior-warning device of aluminium cell according to claim 1, it is characterised in that wherein described biography
Sensor fixture (3) includes left frame (31) and the right shelf (36) linked by clamp shaft (32), and it is solid that sensor is provided with right shelf
Determine to be provided with sensor installation axle (35) on frame (34), fixing rack for sensor (34), the temperature sensor (2) passes through sensor
Installation axle (35) is linked in right shelf (36).
4. the damaged on-line checking prior-warning device of aluminium cell according to claim 2, it is characterised in that wherein described folder
Spring (33) is provided with tool axle (32), the two ends of the spring are separately fixed in left frame and right shelf.
5. the damaged on-line checking prior-warning device of aluminium cell according to claim 1, it is characterised in that wherein described hair
Emitter (6) is wireless launcher.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621231310.5U CN206420800U (en) | 2016-11-16 | 2016-11-16 | A kind of damaged on-line checking prior-warning device of aluminium cell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621231310.5U CN206420800U (en) | 2016-11-16 | 2016-11-16 | A kind of damaged on-line checking prior-warning device of aluminium cell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206420800U true CN206420800U (en) | 2017-08-18 |
Family
ID=59578138
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621231310.5U Active CN206420800U (en) | 2016-11-16 | 2016-11-16 | A kind of damaged on-line checking prior-warning device of aluminium cell |
Country Status (1)
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| CN (1) | CN206420800U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108645531A (en) * | 2018-06-29 | 2018-10-12 | 河南华索科技有限公司 | A kind of cathode steel bar temperature measuring equipment |
| CN113421413A (en) * | 2021-06-21 | 2021-09-21 | 西安西翰电力科技有限公司 | Intelligent early warning and monitoring method and system for leakage of electrolytic cell |
-
2016
- 2016-11-16 CN CN201621231310.5U patent/CN206420800U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108645531A (en) * | 2018-06-29 | 2018-10-12 | 河南华索科技有限公司 | A kind of cathode steel bar temperature measuring equipment |
| CN113421413A (en) * | 2021-06-21 | 2021-09-21 | 西安西翰电力科技有限公司 | Intelligent early warning and monitoring method and system for leakage of electrolytic cell |
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