CN206418168U - A kind of Rapid recovery device of uranium zircaloy chip - Google Patents
A kind of Rapid recovery device of uranium zircaloy chip Download PDFInfo
- Publication number
- CN206418168U CN206418168U CN201720034972.1U CN201720034972U CN206418168U CN 206418168 U CN206418168 U CN 206418168U CN 201720034972 U CN201720034972 U CN 201720034972U CN 206418168 U CN206418168 U CN 206418168U
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- China
- Prior art keywords
- chip
- recovery device
- heating
- rapid recovery
- uranium zircaloy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
Abstract
The utility model discloses a kind of Rapid recovery device of uranium zircaloy chip, the Rapid recovery device is used cooperatively with microwave high-temperature high vacuum furnace, the Rapid recovery device includes heating crucible, muff and the auxiliary thermosphere being filled between the heating crucible and muff, wherein, heating crucible is made up of recrystallization SiC ceramics and inner surface is coated with calcium zirconate coating, and muff is by Al2O3It is made, auxiliary thermosphere is by ZrO2Particle or recrystallization SiC piece composition.The utility model can obviously reduce heating using power and will reduce more than half the time required to melting, can reduce the waste of the energy and reduce the pollution that is caused in uranium zircaloy removal process.The utility model has good heating and a heat-insulating property, and materials easily and prepare that price is relatively low, and the resistance to rapid heat cycle in fusion process, security is preferable.The melting that the utility model can not only meet uranium zircaloy chip is reclaimed, and is also applied for the waste recovery and alloying smelting of other metal materials.
Description
Technical field
The utility model belongs to metallurgical technical field, more particularly, is related to a kind of the quick of uranium zircaloy chip and returns
Receiving apparatus.
Background technology
It has the features such as excellent nuclearity energy, high-melting-point, corrosion resistance to uranium zircaloy, is that the fuel can of nuclear reactor is excellent
Material selection.
Can produce the radwastes such as more chip in uranium zircaloy process, cause a large amount of wastes of raw material with
And the pollution to environment, the recovery of uranium bits is based on induction melting both at home and abroad at present, and equipment operationally consumes substantial amounts of energy,
Meeting generating material and energy waste in fusion process, and there is security risk sex chromosome mosaicism.
In recent years, microwave melting so that firing rate is fast, the process time is short, energy consumption is low, it is small to environmental hazard the advantages of cause
The extensive concern of people.
Utility model content
In order to solve above technological deficiency, the utility model is aimed to provide one kind and cut using microwave melting progress uranium zircaloy
Consider the device quickly reclaimed to be worth doing.
The utility model provides a kind of Rapid recovery device of uranium zircaloy chip, the Rapid recovery device and microwave
High temperature high vacuum furnace is used cooperatively, and the Rapid recovery device includes heating crucible, muff and is filled in the heating crucible
Auxiliary thermosphere between muff, wherein, the heating crucible is made up of recrystallization SiC ceramics and inner surface is coated with calcium zirconate
Coating, the muff is by Al2O3It is made, the auxiliary thermosphere is by ZrO2Particle or recrystallization SiC piece composition.
According to one embodiment of the Rapid recovery device of the utility model uranium zircaloy chip, the muff includes set
Thermometer hole is provided with cylinder and top cover, the top cover.
According to one embodiment of the Rapid recovery device of the utility model uranium zircaloy chip, the heating crucible it is interior
The ratio of footpath and wall thickness is 12:1~10:1, the thickness of the calcium zirconate coating is 0.05~0.15mm.
According to one embodiment of the Rapid recovery device of the utility model uranium zircaloy chip, the heating crucible it is outer
The ratio of the internal diameter of footpath and muff is 1:1.5~1:2.
According to one embodiment of the Rapid recovery device of the utility model uranium zircaloy chip, the filling of the auxiliary thermosphere
Height is flushed with the top of heating crucible, the ZrO2The granularity of particle is 2~10mm, the thickness of recrystallization SiC piece for 5~
15mm。
The utility model carries out melting recovery to the chip of uranium zircaloy using microwave heating, and the rate of heat addition is fast, with it
He compares melting mode with device, can obviously reduce heating using power and will reduce more than half the time required to melting, therefore
The pollution caused in the waste of the energy, reduction uranium zircaloy removal process can be reduced.In addition, the utility model design is simple, tool
There are good heating and heat-insulating property, heating crucible, auxiliary thermosphere and muff materials are easy, it is relatively low to prepare price, in melting
Resistance to rapid heat cycle in journey, security is preferable.The melting that the utility model method and apparatus can not only meet uranium zircaloy chip is returned
Receive, the waste recovery and alloying smelting of other metal materials are also applied for, with the wider scope of application.
Brief description of the drawings
Fig. 1 shows the Rapid recovery device of the uranium zircaloy chip according to one exemplary embodiment of the utility model
Structural representation.
Fig. 2 shows the Rapid recovery device of the uranium zircaloy chip according to the utility model another exemplary embodiment
Structural representation.
Description of reference numerals:
10- heating crucibles, 20- muffs, 21- sleeves, 22- top covers, 23- thermometer holes, the auxiliary thermospheres of 30-, 31-ZrO2
Grain, 32- recrystallization SiCs piece, 40- uranium zircaloy chips.
Embodiment
All features disclosed in this specification, or disclosed all methods or during the step of, except mutually exclusive
Feature and/or step beyond, can combine in any way.
Any feature disclosed in this specification, unless specifically stated otherwise, can be equivalent by other or with similar purpose
Alternative features are replaced.I.e., unless specifically stated otherwise, each feature is an example in a series of equivalent or similar characteristics
.
Microwave is heated as a kind of mode of heating of clean environment firendly, has potential engineer applied valency in Metal Melting field
Value.In traditional melting mode, the mode of heating of material based on heat transfer, thermal convection current and heat radiation, the efficiency of heating surface it is low and
Substantial amounts of energy waste can be caused, microwave heating is different from conventional method from principle, it is in microwave field by dielectric material
In polarization loss carry out overall heating, heat results from material internal rather than from external heat source, therefore fusion process
In can obtain higher heating efficiency, material homogeneous heating and microwave heating equipment is simple in construction can significantly reduce and put
Pollution problem during penetrating property material recovery.But, due to metallic reflection microwave (under normal temperature microwave in a metal penetrate depth
Degree is only 1~10 μm), it is therefore desirable to by carrying out the research and development and rational technological design of special purpose device, it can just make such as uranium zirconium
The microwave melting of the metals such as alloy chip is possibly realized.
In terms of the utility model is for the particularity and raising smelting efficiency of uranium Zirconium alloy material, devise for uranium zirconium
Device and technique that alloy chip is quickly reclaimed, be both remarkably improved the melting organic efficiency of uranium zircaloy chip, and can also subtract
The environmental pollution caused in small special material removal process.
Uranium zircaloy chip described in the utility model is the strip produced in the machining process of uranium zircaloy part
Or clastic waste material.
The structure and principle first to the Rapid recovery device of the utility model uranium zircaloy chip are described in detail below.
Fig. 1 shows the Rapid recovery device of the uranium zircaloy chip according to one exemplary embodiment of the utility model
Structural representation, Fig. 2 shows the quick recovery of the uranium zircaloy chip according to the utility model another exemplary embodiment
The structural representation of device.
As illustrated in fig. 1 and 2, according to exemplary embodiment of the present utility model, the quick recovery of the uranium zircaloy chip
Device is used cooperatively with microwave high-temperature high vacuum furnace, i.e., carried out by the Rapid recovery device together with microwave high-temperature high vacuum furnace
The recovery melting of uranium zircaloy cutting.
Specifically, the Rapid recovery device includes heating crucible 10, muff 20 and is filled in heating crucible 10 and insulation
Set 20 between auxiliary thermosphere 30, heating crucible 10 is made up of recrystallization SiC ceramics and inner surface be coated with calcium zirconate coating to prevent
Only melting material reacts with crucible, and muff 20 is by Al2O3It is made, auxiliary thermosphere 30 is by ZrO2Particle or recrystallization SiC piece group
Into.Wherein, heating crucible 10 is used to contain and melting uranium zircaloy chip, and muff 20, which is used to realize in fusion process, to be protected
Temperature, auxiliary thermosphere 30 then plays the effect of Accelerate Crucible and uranium zircaloy chip heating.
The Rapid recovery device universality of said structure and material is stronger, with good heating and heat-insulating property, heating
Crucible 10, auxiliary thermosphere 30 and muff 20 are drawn materials easily and preparation price is relatively low, the resistance to rapid heat cycle in fusion process, safety
Property preferably, be advantageously implemented the microwave melting of metal.Wherein, the good material of heating crucible selection absorbing property, can make melting
Heating whole device at initial stage has higher heating rate;It is good using absorbing property but the heating effect of heating crucible is limited
Auxiliary thermosphere can further improve smelting efficiency;Muff may insure the heating effect of heating crucible and uranium zircaloy chip,
It requires it is not only to have had thermal insulation but also with wave, and microwave may pass through muff and act on heating crucible therein and chip
On.
Wherein, muff 20 includes sleeve 21 and top cover 22, after uranium zircaloy chip 40 is put into heating crucible 10,
Heating crucible 10 is put into the sleeve 21 of muff 20 and top cover 22 can carry out follow-up recycling.Preferably,
Thermometer hole 23 is provided with top cover 22, to facilitate the material to the inside to carry out infrared measurement of temperature.
According to preferred embodiment of the present utility model, the internal diameter of heating crucible 10 and the ratio of wall thickness are 12:1~10:1,
The thickness of calcium zirconate coating is 0.05~0.15mm;The ratio of the external diameter of heating crucible 10 and the internal diameter of muff 20 is 1:1.5
~1:2;The packed height of auxiliary thermosphere 30 is flushed with the top of heating crucible 10, ZrO2The granularity of particle 31 is 2~10mm, is tied again
The thickness of brilliant SiC pieces is 5~15mm.
When carrying out the recovery of uranium zircaloy chip using the Rapid recovery device of above-mentioned uranium zircaloy chip, it can specifically wrap
Include the chip cleaning carried out successively, shove charge, melting and come out of the stove.Wherein, in fusion process by under higher vacuum to micro-
The regulation and control of Wave heating power can effectively improve melting organic efficiency and obtain preferable Smelting Effect.
Specifically, in the step of melting, it is higher than 5 × 10 in vacuum-2Microwave melting is carried out under Pa vacuum condition.Should
Fusion process includes following sub-step:
1) control heating power increases to maximum heating power Y with Y/10~Y/4W/min speed.In this sub-step,
Heating power, which is continuously increased, can accelerate fusion process, but increase can not be too big, and otherwise device microwave reflection is more, causes power
Waste.
2) maximum heating power Y is kept, until the temperature of uranium zircaloy chip reaches TIt is molten.Wherein, maximum heating power Y
Size depends on specific melting material, when device and the timing of material one, then Y value determination.
3) after uranium zircaloy chip is completely melt, control heating power is reduced to 0.6Y~0.8Y, and insulation 10~
30min, is cooled to after room temperature to come out of the stove and obtains uranium zircaloy ingot;Preferably, with 1/2Y~Y rate reduction heating power.Protecting
During temperature, the temperature of uranium zircaloy chip is maintained at 1.05T after fusingIt is molten~1.1TIt is molten.Because absorbing property becomes after melt material
Well, it is necessary to which suitably reduction power is to prevent melt heating too high, wherein, the smelting temperature of material is general more slightly higher than the fusing point of material
Some.
Wherein, TIt is moltenFor the fusing point of uranium zircaloy chip, DEG C;Y is maximum heating power, W;Y and heating crucible internal diameter Ф1
(mm) ratio is 10:1~100:1.
In the fusion process, the three-stage load mode of power increase-stabilization-bust is employed, and when uranium zirconium is closed
When the temperature of golden chip is increased to 2/3 temperature of fusing point, its absorb microwave ability be remarkably reinforced, can be directly heated by microwave into
And obtain higher smelting efficiency and preferable Smelting Effect.Thus, the above-mentioned melting mode rate of heat addition is fast, can obviously reduce and adds
Heat uses power, will reduce more than half the time required to melting, therefore can reduce the waste of the energy and reduce uranium zircaloy chip
The pollution caused in removal process.
Preferably, in the step of chip is cleaned, using buck, trichloro ethylene, alcohol three passage cleaning ways to uranium
Zircaloy chip is cleaned and is pressed into uranium zircaloy chip group after the chip of uranium zircaloy is dried after the washing.Wherein, alkali
The NaOH aqueous solution of dilution may be selected in water.
In the step of shove charge, uranium zircaloy chip group is fitted into the heating crucible 10 of Rapid recovery device, will be quick
Retracting device is put into microwave high-temperature high vacuum furnace (not shown), is vacuumized after closing stove and (is utilized vavuum pump) to vacuum and reach 5
×10-2More than Pa.
In the step of coming out of the stove, after uranium zircaloy ingot is cooled to room temperature, it is passed through dry clean air (unlatching vent valve) and treats
Vacuum is less than 5 × 103Vacuumized again after Pa, being passed through dry clean air again after vacuum reaches 10~100Pa, (unlatching is put
Air valve), uranium zircaloy ingot is taken out in blow-on after so repeatedly 2~5 times.Because uranium zircaloy has in radioactivity, melting rear hearth
With the presence of harmful substance, take out to go divided by avoid to produce people during blow-on by the harmful substance in stove after vacuum several times repeatedly and injure.
It should be understood that above-mentioned embodiment and following examples that the utility model is described in detail be merely to illustrate the utility model and
Be not used in limitation scope of the present utility model, those skilled in the art made according to the above of the present utility model some
Nonessential modifications and adaptations belong to protection domain of the present utility model.
Embodiment 1:
The present embodiment is used shown in Fig. 1 and quick time of Rapid recovery device progress uranium zircaloy chip as described above
Receipts processing, is not repeated structure herein.
Comprise the following steps:
(1) chip is cleaned:Uranium zircaloy (U-0.65Zr) chip is taken, is respectively cleaned successively with buck, trichloro ethylene and alcohol
One time, remove to be put into after surface oil stain and dirt in drying oven and dry, and clean chip is pressed into 80 × 40mm of Ф with press
Uranium zircaloy chip group.
(2) shove charge:Using Fig. 1 devices, the uranium zircaloy chip group pressed is put into heating crucible, heating crucible it is interior
Footpath Ф1For 80mm and wall thickness is 8mm (i.e. external diameter Ф2For 96mm), crucible is placed in muff center position, muff internal diameter Ф3For
ZrO is put into 150mm, the space between muff and heating crucible2Its height is simultaneously added to and heating crucible top by particle
End is flushed.Then whole device is put into microwave high-temperature high vacuum furnace, stove is closed and vacuumizes, until vacuum reaches 5 × 10- 2More than Pa.
(3) melting:Microwave power supply is opened, control heating power is with 400W/min speed increase, uranium zircaloy chip group
Temperature rise to 850 DEG C of (2/3TIt is molten), the maximum heating power used is 1800W, increases to after 1800W and keeps power constant, uranium
The temperature of zircaloy chip group continues to raise, the melting temperature until reaching uranium zircaloy, and control adds after material is completely melt
Thermal power is down to 1200W and finely tunes power, and the melting material temperature degree that the chip of uranium zircaloy is rolled into a ball after fusing is maintained at 1310 DEG C
(1.05TIt is molten), it is incubated after 15min, microwave power is unloaded with 900W/min speed.
(4) come out of the stove:After uranium zircaloy ingot is cooled to room temperature, opens vent valve and be passed through a certain amount of dry clean air, treat vacuum
Spend to 5 × 103After Pa, open vavuum pump and vacuumize, after reopened after vacuum to 50Pa vent valve and continuing be passed through it is dry clean
Air, blow-on obtains uranium zircaloy ingot after so repeatedly 4 times.
The utility model carries out melting recovery to the chip of uranium zircaloy using microwave heating, and the rate of heat addition is fast, with it
He compares melting mode with device, can obviously reduce heating using power and will reduce more than half the time required to melting, therefore
The pollution caused in the waste of the energy, reduction uranium zircaloy removal process can be reduced.
Also, the utility model design is simple, with good heating and heat-insulating property, heating crucible, auxiliary thermosphere and guarantor
Temperature set materials are easy, and preparation price is relatively low, and the resistance to rapid heat cycle in fusion process, security is preferable.The utility model method and
The melting that device can not only meet uranium zircaloy chip is reclaimed, and the waste recovery and alloying for being also applied for other metal materials melt
Refining, with the wider scope of application.
The utility model is not limited to foregoing embodiment.The utility model expands to any in this specification
The new feature of middle disclosure or any new combination, and disclose any new method or process the step of or any new group
Close.
Claims (5)
1. a kind of Rapid recovery device of uranium zircaloy chip, it is characterised in that the Rapid recovery device is high with microwave high-temperature
Vacuum drying oven is used cooperatively, and the Rapid recovery device includes heating crucible, muff and is filled in the heating crucible and insulation
Auxiliary thermosphere between set, wherein, the heating crucible is made up of recrystallization SiC ceramics and inner surface is coated with calcium zirconate coating,
The muff is by Al2O3It is made, the auxiliary thermosphere is by ZrO2Particle or recrystallization SiC piece composition.
2. the Rapid recovery device of uranium zircaloy chip according to claim 1, it is characterised in that the muff includes set
Thermometer hole is provided with cylinder and top cover, the top cover.
3. the Rapid recovery device of uranium zircaloy chip according to claim 1, it is characterised in that the heating crucible it is interior
The ratio of footpath and wall thickness is 12:1~10:1, the thickness of the calcium zirconate coating is 0.05~0.15mm.
4. the Rapid recovery device of uranium zircaloy chip according to claim 1, it is characterised in that the heating crucible it is outer
The ratio of the internal diameter of footpath and muff is 1:1.5~1:2.
5. the Rapid recovery device of uranium zircaloy chip according to claim 1, it is characterised in that the filling of the auxiliary thermosphere
Height is flushed with heating crucible, the ZrO2The granularity of particle is 2~10mm, and the thickness of recrystallization SiC piece is 5~15mm.
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CN201720034972.1U CN206418168U (en) | 2017-01-12 | 2017-01-12 | A kind of Rapid recovery device of uranium zircaloy chip |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106756052A (en) * | 2017-01-12 | 2017-05-31 | 中国工程物理研究院材料研究所 | The Rapid recovery device and technique of a kind of uranium zircaloy chip |
CN107740193A (en) * | 2017-10-12 | 2018-02-27 | 钢铁研究总院 | A kind of gradient temperature field multichannel honeycomb array crucible |
-
2017
- 2017-01-12 CN CN201720034972.1U patent/CN206418168U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106756052A (en) * | 2017-01-12 | 2017-05-31 | 中国工程物理研究院材料研究所 | The Rapid recovery device and technique of a kind of uranium zircaloy chip |
CN107740193A (en) * | 2017-10-12 | 2018-02-27 | 钢铁研究总院 | A kind of gradient temperature field multichannel honeycomb array crucible |
CN107740193B (en) * | 2017-10-12 | 2020-07-31 | 钢铁研究总院 | Gradient temperature field multichannel honeycomb array crucible |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170818 Termination date: 20180112 |
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CF01 | Termination of patent right due to non-payment of annual fee |