CN206415582U - A kind of recovery system of magnesium alloy waste material - Google Patents
A kind of recovery system of magnesium alloy waste material Download PDFInfo
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- CN206415582U CN206415582U CN201720106714.XU CN201720106714U CN206415582U CN 206415582 U CN206415582 U CN 206415582U CN 201720106714 U CN201720106714 U CN 201720106714U CN 206415582 U CN206415582 U CN 206415582U
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- charging
- waste material
- bin device
- charging aperture
- magnesium alloy
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Abstract
The utility model discloses a kind of recovery system of magnesium alloy waste material, including feeder, charging bin device, smelting furnace, insulation standing furnace and ingot casting device;It is incubated in standing furnace provided with back suction pump and casting pump;Feeder is connected with charging bin device, and charging bin device is connected with smelting furnace, and smelting furnace is connected by turning liquid pipe with the charging aperture of back suction pump;The charging aperture connection that the discharging opening of pump of casting passes through cast tubes and ingot casting device.Conveyer belt is provided with several electromagnetic heaters.It is that electromagnetic type feeds bin device to feed bin device, and its bottom is additionally provided with magnetic stirrer;Feed and deslagging lautertuns is provided between bin device and smelting furnace.The utility model can save the scaling loss degree of smelting time, reduction energy consumption and useless magnesium melting, improve production efficiency, advantage high with automaticity, easy to operate, safe and reliable;It can realize that useless magnesium low cost is reclaimed, to reduction Die Casting cost, reduce the security risk of waste material, realizing the comprehensive utilization of resource has great significance.
Description
Technical field
The utility model is related to a kind of recovery system, more particularly to a kind of recovery system of magnesium alloy waste material.
Background technology
Chinese magnesium industry " 13 " planning outline is, it is expected that magnesium and magnesium alloy yield development plan target are per annual
1000000 tons, 1,300,000 tons/year are reached to the year two thousand twenty end, wherein, greatly for 3C, automobile, sports equipment, aviation, army
The fields such as work, special 2/3 magnesium alloy yield is produced used in extrusion process.It is well known that magnesium has the superiority such as degradable, recovery
Can, and the magnesium alloy waste material produced by Die Casting and processing is mainly running channel, the mouth of a river, cinder ladle, substandard products casting etc. and accounts for total throwing stove
The 40%-60% of material.With becoming increasingly conspicuous for the energy and environmental issue, magnesium alloy is used as light material and the green material of recuperability
Material receives much concern, and how to recycle well is that many manufacturers are of interest.Due to waste material (such as overlap, fash, slag
Bag) effective content of magnesium be 50-80%, wherein the high specific surface area of this kind of useless magnesium, the easy moisture absorption discharges substantial amounts of hydrogen,
Therefore the security risk caused is collected, deposits, transported and handled to it must reclaim proposition requirements at the higher level to magnesium alloy waste material.
Existing useless magnesium remanufacture waste material direct plunges into melting, because waste material specific surface area is big, fluffy in dispensing crucible, leads
Cause melting efficiency slow, scaling loss is than more serious;It is artificial operation that other alloy pig producer, which reclaims most of, labor intensity than larger,
Artificial loading is lifted by instrument, slag hitting difficulty is big especially under hot environment operation, and body of heater crucible has certain depth, tradition
Slag hitting mode crucible bottom is stretched into by slag hitting bucket, pick up stickiness flux and bottom ash, cause to remove the gred abnormal difficult.That adds is molten
Agent composition is mainly villaumite thing, deals with the pollution for easily causing alloy pig improperly, and this alloy pig is only used for structural member requirement
On not high die casting product or it is made magnesium powder;And scene is reclaimed and adapts to the recovery of one-level material using the method for solvent-free gas shield
Remelting, and the rate of recovery is relatively low, part still will be recovered to magnesium alloy ingot manufacturer, do not possess scale and recycle return pressure
Casting scene.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is the recovery system for providing a kind of magnesium alloy waste material
System, it can save the scaling loss degree of smelting time, reduction energy consumption and useless magnesium melting, improve production efficiency, while having automatic
Change degree is high, easy to operate, safe and reliable advantage.
To solve the above problems, the technical scheme that the utility model is used is as follows:
A kind of recovery system of magnesium alloy waste material, it is characterised in that:Including feeder, charging bin device, smelting furnace, insulation
Standing furnace and ingot casting device;Back suction pump and casting pump are additionally provided with the inner chamber of the insulation standing furnace;The discharging of the feeder
The charging aperture with the charging bin device is held to be connected, the discharging opening of the charging bin device and the charging aperture of smelting furnace are connected, institute
State smelting furnace and be connected by turning liquid pipe with the charging aperture of the back suction pump in insulation standing furnace;Casting pump in the insulation standing furnace
Discharging opening connected by the charging aperture of cast tubes and ingot casting device.
The utility model can also be realized by following scheme:
It is used as a kind of preferred scheme of the present utility model:The feeder includes frame and the feed bin being arranged in frame
And transport mechanism;The feed end of the transport mechanism is located at the lower section of feed bin, the discharge end of the transport mechanism and the charging
The charging aperture connection of bin device.
It is used as a kind of preferred scheme of the present utility model:The transport mechanism includes track plates, driving wheel, driven pulley and biography
Band is sent, driving wheel and driven pulley are located at the two ends of track plates, and the track plates are provided with the guider for being easy to cleaning conveyer belt, institute
Conveyer belt is stated to be set around on driving wheel, driven pulley and guider;Several electromagnetic heaters are additionally provided with the conveyer belt.
It is used as a kind of preferred scheme of the present utility model:Deslagging filtering is additionally provided between the charging bin device and smelting furnace
Groove, the top of the deslagging lautertuns is provided with charging aperture, and its underpart is provided with discharging opening;Set in the middle part of the inner chamber of the deslagging lautertuns
There is filter;The charging aperture of the deslagging lautertuns is connected by pipeline with feeding the discharging opening of bin device, the deslagging filtering
The discharging opening of groove is connected by the charging aperture of pipeline and smelting furnace.
It is used as a kind of preferred scheme of the present utility model:The charging aperture of the deslagging lautertuns and the position difference of discharging opening
Provided with a valve.
It is used as a kind of preferred scheme of the present utility model:The charging bin device is that electromagnetic type feeds bin device, its bottom
It is additionally provided with magnetic stirrer.
It is used as a kind of preferred scheme of the present utility model:The ingot casting device includes pig moulding machine body, is arranged on pig moulding machine
Intrinsic ingot mold and flame heating device;The charging aperture of the ingot mold is connected with the discharging opening of the cast tubes.
The beneficial effects of the utility model are:
The utility model includes feeder, charging bin device, smelting furnace, insulation standing furnace and ingot casting device, with automatic
Change degree is high, easy to operate, safe and reliable advantage.In actual application, by magnesium alloy waste material after broken section, by upper
Material machine automatic charging to electromagnetic type feeds bin device, when Serum Magnesium reaches setting height inside electromagnetic type charging bin device, opens
Magnetic stirrer is opened, making its melt, stirring forms whirlpool clockwise, so as to accelerate burn-off rate.In addition, described in the utility model
Deslagging lautertuns is additionally provided between charging bin device and smelting furnace so that impurity and heavy metal carry out thick mistake in deslagging lautertuns
After filter, clean magnesium liquid enters in smelting furnace.
In summary, the utility model can save the scaling loss degree of smelting time, reduction energy consumption and useless magnesium melting, improve
Production efficiency, while have automaticity high, easy to operate, safe and reliable advantage.Solve labor intensity big, operation is tired
Difficult the problems such as, realize that useless magnesium low cost is reclaimed, to reduction Die Casting cost, reduce the security risk of waste material, realize resource
Comprehensive utilization has great significance.
Brief description of the drawings
Fig. 1 is the side structure schematic view of the recovery system of the magnesium alloy waste material of embodiment 1.
Fig. 2 is the overlooking the structure diagram of the recovery system of the magnesium alloy waste material of embodiment 2.
Wherein, 1, feeder;11st, frame;12nd, feed bin;2nd, bin device is fed;21st, magnetic stirrer;3rd, smelting furnace;4、
It is incubated standing furnace;5th, ingot casting device;51st, pig moulding machine body;52nd, ingot mold;53rd, flame heating device;6th, back suction pump;7th, pour
Cast pump;8th, liquid pipe is turned;9th, cast tubes;20th, electromagnetic heater;30th, deslagging lautertuns;301st, filter;40th, valve.
Embodiment
Below, with reference to accompanying drawing and embodiment, the utility model is described further:
Embodiment 1:
Reference picture 1, the present embodiment provides a kind of recovery system of magnesium alloy waste material, including feeder 1, charging bin device 2,
Smelting furnace 3, insulation standing furnace 4 and ingot casting device 5;Back suction pump 6 and casting pump 7 are additionally provided with the inner chamber of the insulation standing furnace 4;
The discharge end of the feeder 1 is connected with the charging aperture of the charging bin device 2, and the discharging opening of the charging bin device 2 is with melting
The charging aperture connection of furnace 3, the smelting furnace 3 is connected by turning liquid pipe 8 with the charging aperture of the back suction pump 6 in insulation standing furnace 4;
The discharging opening of casting pump 7 in the insulation standing furnace 4 is connected by cast tubes 9 with the charging aperture of ingot casting device 5.
The feeder 1 includes frame 11 and the feed bin 12 and transport mechanism that are arranged in frame 11;The conveyer
The feed end of structure is located at the lower section of feed bin 12, and the discharge end of the transport mechanism is connected with the charging aperture of the charging bin device 2.
The transport mechanism includes track plates, driving wheel, driven pulley and conveyer belt, and driving wheel and driven pulley are located at track plates
Two ends, the track plates, which are provided with, is easy to the guider of cleaning conveyer belt, the conveyer belt be set around driving wheel, driven pulley and
On guider;Several electromagnetic heaters 20 are additionally provided with the conveyer belt.
Deslagging lautertuns 30, the top of the deslagging lautertuns 30 are additionally provided between the charging bin device 2 and smelting furnace 3
Provided with charging aperture, its underpart is provided with discharging opening;Filter 301 is provided with the middle part of the inner chamber of the deslagging lautertuns 30;The deslagging
The charging aperture of lautertuns 30 is connected by pipeline with feeding the discharging opening of bin device 2, and the discharging opening of the deslagging lautertuns 30 leads to
Piping is connected with the charging aperture of smelting furnace 3.
The charging aperture of the deslagging lautertuns 30 and the position of discharging opening are respectively equipped with a valve 40.
The charging bin device 2 is that electromagnetic type feeds bin device, and its bottom is additionally provided with magnetic stirrer 21.
The ingot casting device 5 includes pig moulding machine body 51, is arranged on ingot mold 52 and flame in pig moulding machine body 51
Heater 53;The charging aperture of the ingot mold 52 is connected with the discharging opening of the cast tubes 9.
Operation principle of the present utility model:
Magnesium alloy waste material is after broken section, in the feed bin for putting into feeder, then declines from feed bin in belt conveyor
Preheated on electromagnetic heater;Magnesium alloy waste material is filled from the discharge end automatic charging of belt conveyor to electromagnetic type feeding warehouse
Put, when Serum Magnesium reaches setting height inside electromagnetic type charging bin device, open magnetic stirrer, its melt is stirred clockwise
Mix to form whirlpool, so as to accelerate burn-off rate, obtain magnesium alloy mixed liquor;Magnesium alloy mixed liquor enters to enter in deslagging lautertuns
After row coarse filtration, discharge impurity and heavy metal obtain clean magnesium liquid, and clean magnesium liquid, which enters, carries out melting in smelting furnace, so
It is pumped into insulation standing furnace and is stood by back suction afterwards, then will be cast by pump of casting in magnesium liquid feeding ingot casting device
Ingot, obtains magnesium alloy ingot.
Embodiment 2:
The characteristics of reference picture 2, the present embodiment is:It is described charging bin device 2, smelting furnace 3, deslagging lautertuns 30 quantity it is equal
For two, a preparation and a use;The back suction pump is connected by pipeline with the inner chamber of two smelting furnaces 3 respectively.It is other with the phase of embodiment 1
Together.
For those skilled in the art, technical scheme that can be as described above and design, make other each
It is kind corresponding to change and deform, and all these change and deformation should all belong to the guarantor of the utility model claim
Within the scope of shield.
Claims (7)
1. a kind of recovery system of magnesium alloy waste material, it is characterised in that:It is quiet including feeder, charging bin device, smelting furnace, insulation
Put stove and ingot casting device;Back suction pump and casting pump are additionally provided with the inner chamber of the insulation standing furnace;The discharge end of the feeder
It is connected with the charging aperture of the charging bin device, the discharging opening of the charging bin device and the charging aperture of smelting furnace are connected, described
Smelting furnace is connected by turning liquid pipe with the charging aperture of the back suction pump in insulation standing furnace;Casting pump in the insulation standing furnace
Discharging opening is connected by the charging aperture of cast tubes and ingot casting device.
2. the recovery system of magnesium alloy waste material according to claim 1, it is characterised in that:The feeder include frame with
And it is arranged on feed bin and transport mechanism in frame;The feed end of the transport mechanism is located at the lower section of feed bin, the conveyer
The discharge end of structure is connected with the charging aperture of the charging bin device.
3. the recovery system of magnesium alloy waste material according to claim 2, it is characterised in that:The transport mechanism includes track
Plate, driving wheel, driven pulley and conveyer belt, driving wheel and driven pulley are located at the two ends of track plates, and the track plates are clear provided with being easy to
The guider of conveyer belt is washed, the conveyer belt is set around on driving wheel, driven pulley and guider;Also set on the conveyer belt
There are several electromagnetic heaters.
4. the recovery system of magnesium alloy waste material according to claim 1, it is characterised in that:The charging bin device and melting
Deslagging lautertuns is additionally provided between stove, the top of the deslagging lautertuns is provided with charging aperture, and its underpart is provided with discharging opening;The row
Filter is provided with the middle part of the inner chamber of slag lautertuns;The discharging that the charging aperture of the deslagging lautertuns passes through pipeline and charging bin device
Mouth connection, the discharging opening of the deslagging lautertuns passes through the charging aperture connection of pipeline and smelting furnace.
5. the recovery system of magnesium alloy waste material according to claim 4, it is characterised in that:The charging of the deslagging lautertuns
The position of mouth and discharging opening is respectively equipped with a valve.
6. the recovery system of magnesium alloy waste material according to claim 5, it is characterised in that:The charging bin device is electromagnetism
Formula feeds bin device, and its bottom is additionally provided with magnetic stirrer.
7. the recovery system of magnesium alloy waste material according to claim 1, it is characterised in that:The ingot casting device includes ingot casting
Machine body, is arranged on the intrinsic ingot mold of pig moulding machine and flame heating device;The charging aperture of the ingot mold with it is described
The discharging opening connection of cast tubes.
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CN201720106714.XU CN206415582U (en) | 2017-01-24 | 2017-01-24 | A kind of recovery system of magnesium alloy waste material |
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CN201720106714.XU CN206415582U (en) | 2017-01-24 | 2017-01-24 | A kind of recovery system of magnesium alloy waste material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226712A (en) * | 2018-11-05 | 2019-01-18 | 佛山市南海镕信金属制品有限公司 | A kind of die casting machine clout waste material recovery device and treatment process |
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2017
- 2017-01-24 CN CN201720106714.XU patent/CN206415582U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226712A (en) * | 2018-11-05 | 2019-01-18 | 佛山市南海镕信金属制品有限公司 | A kind of die casting machine clout waste material recovery device and treatment process |
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Effective date of registration: 20200428 Address after: 415100 room 220, floor 2, Changde hi tech Industrial Development Zone, No.1 Fuyao Road, Guanxi Town, Dingcheng District, Changde City, Hunan Province Patentee after: Hunan jinmgke New Material Co., Ltd Address before: 518000 Shenzhen, Baoan District, Songgang, the streets of the streets of the North Yan Yan Lane No. East, building 7, No. 301, No. 1, No. seven Patentee before: SHENZHEN ZHONGCHUANGMEI ENGINEERING TECHNOLOGY Co.,Ltd. |