CN206398332U - Comprehensive machine axial system adaptability lubrication control device - Google Patents

Comprehensive machine axial system adaptability lubrication control device Download PDF

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Publication number
CN206398332U
CN206398332U CN201720063574.2U CN201720063574U CN206398332U CN 206398332 U CN206398332 U CN 206398332U CN 201720063574 U CN201720063574 U CN 201720063574U CN 206398332 U CN206398332 U CN 206398332U
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China
Prior art keywords
unit
axial system
lubrication
comprehensive machine
oil
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CN201720063574.2U
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Chinese (zh)
Inventor
刘旻欣
黄国良
邱婉婷
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YEONG CHIN MACHINERY INDUSTRIES Co Ltd
YEONG CHIN MACHINERY IND CO Ltd
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YEONG CHIN MACHINERY INDUSTRIES Co Ltd
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Abstract

The utility model provides a kind of comprehensive machine axial system adaptability lubrication control device, it includes a comprehensive machine, with the axial system being arranged in the comprehensive machine, a controller and a lubricating arrangement, the huge collection program unit that is included using controller system and can program logical unit, feed rate and the load of axial system movement are captured in comprehensive process machines progress, judge moving parameter as control foundation, most suitable lubrication opportunity is thereby calculated, lubricating arrangement is further automatically controlled and axial system is lubricated.The problem of over-lubrication and the lack of lubrication that known technology lubricating oil is caused can be improved by the utility model.

Description

Comprehensive machine axial system adaptability lubrication control device
Technical field
The utility model is, on a kind of comprehensive machine axial system adaptability lubrication control device, to refer in particular to a kind of energy Axial system mobile data is captured, is able to carry out optimized lubricating system, according to moving parameter with drawing most based on the time Suitable lubrication opportunity and lubrication time length, enable the axial system of comprehensive machine to make suitable lubrication.
Background technology
The good lubricant effect of the axial system (feed system) of comprehensive machine, can reduce drive device and guide rail with Frictional resistance between workbench, it is to avoid temperature rise and abrasion when low speed jerking motion and reduction high temperature, it is ensured that maintain the axial system Service life, therefore the axial system operate during can all implement lubrication.
The lifting of comprehensive machine maintenance relevant knowledge and technology in recent years, many users buy comprehensive machine in buying When, it can all select the type with automatic lubrication installation;It is well known, however, that comprehensive machine applies the technology in axially lubrication, one As by the way of timing automatic lubrication, when comprehensive machine is processed, the controller of the comprehensive machine learns axial direction The signal of system movement, i.e., can be after program logical unit control lubrication certain time by it, then stops lubrication, follows in this way The program of ring lubrication;Therefore it is known to lubricate control technology, no matter the feed rate of axial system, load, traveling time distance etc. Factor, all adopts in a like fashion and frequency cycle is lubricated.
But above-mentioned known lubrication control technology, if in the case of the slow processing of axial system movement, causing excessive Lubricating oil supply axial system, can so cause the axial system oil groove accelerate spill-over, increase lubricant grease consumption;Instead It, in the case of the processing of the axial system high-speed mobile, might have the situation of lack of lubrication, cause the axle of the axial system Direction guiding rail weares and teares or the viscous situation creeped, and these comprehensive situations can all reduce the life-span of the axial system.
Utility model content
The purpose of this utility model is to provide a kind of comprehensive machine axial system adaptability lubrication control device, improved The problem of over-lubrication that known technology lubricating oil is caused and lack of lubrication, reach that the axial system according to comprehensive machine is specific Need and effect of adaptive lubrication.
In order to achieve the above object, comprehensive machine axial system adaptability lubrication control device of the present utility model, its Preferred technique scheme is included:One comprehensive machine, be separately positioned in the comprehensive machine an axial system, a controller And a lubricating arrangement;The axial system is arranged on the feed system of the comprehensive machine, and processed object is sent into the synthesis adds The cutter of work machine is processed;Had in the controller one can program logical unit and a huge collection program unit, this can program patrol Feed rate and the load of the axial system can be detected by collecting unit, and feed rate and load data are sent into the huge collection program unit, This can program logical unit can issue orders and perform lubrication to the lubricating arrangement;The huge collection program unit captures the axial system Feed rate and load data, carry out computing and obtain the moving parameter of the axial system, the lubrication is judged according to the moving parameter Device performs lubrication opportunity and lubrication time length, will determine that gained information convey to this can program logical unit, make this can Program logical unit, which is issued orders, gives the lubricating arrangement;The lubricating arrangement connects comprising the oil storage unit one for storing lubricating oil, one The strike the oil unit of the oil storage unit is connect, and connects the pipeline of the strike the oil unit and the axial system, the oil storage can will be stored in The lubricating oil of unit is drawn into the axial system via the pipeline and is lubricated.
In above-mentioned comprehensive machine axial system adaptability lubrication control device, the axial system, which is included, to be used to move a work Make the straight spur unit and a running rail unit of platform.
In above-mentioned comprehensive machine axial system adaptability lubrication control device, the lubricating arrangement is used to store profit comprising one The oil storage unit of lubricating oil, one connects the strike the oil unit of the oil storage unit, and one connects the strike the oil unit and the pipe of the axial system Road.
The utility model comprehensive machine axial system adaptability lubrication control device, can be to the axle of the comprehensive machine Detection union is carried out to system, the specific moving parameter of the axial system is drawn, and then according to the control of specific moving parameter The lubricating arrangement is lubricated to the straight spur unit and running rail unit of the axial system, and using the huge collection program unit meter Optimal lubrication opportunity and the time length of supply lubricating oil are calculated, than the known technology for supplying lubricating oil at regular time and quantity, is had The function of adaptive lubrication according to specific need, can improve over-lubrication that known technology lubricating oil causes and lack of lubrication Shortcoming.
Brief description of the drawings
Accompanying drawing is coordinated to describe feature of the present utility model and advantage in detail below:
Fig. 1 shows for the square of the utility model comprehensive machine axial system adaptability lubrication control device preferred embodiment It is intended to.
Fig. 2 is the signal of the utility model comprehensive machine axial system adaptability lubrication control device preferred embodiment Figure.
Fig. 3 is the implementation step that the utility model comprehensive machine axial system adaptability lubricates control method preferred embodiment Rapid flow chart.
Drawing reference numeral
10 comprehensive machines
20 axial systems
21 straight spur units
22 running rail units
23 workbenches
30 controllers
31 can program logical unit
32 huge collection program units
40 lubricating arrangements
41 oil storage units
42 strike the oil units
43 pipelines
(a) processing is carried out
(b) axial system feed rate and load are captured
(c) moving parameter of axial system is calculated
(d) lubrication opportunity judges
(e) lubrication axial system is implemented
Embodiment
The utility model is made with specific embodiment below in conjunction with the accompanying drawings to be furtherly practiced, but illustrated embodiment Limited not as to of the present utility model.
Comprehensive machine axial system adaptability lubrication control device of the present utility model is a kind of to capture comprehensive add The axial system CRANK PULSES of work machine performs an analysis and statistical basis, and bestows the reliable diagnostic action of tool, and then provides comprehensive add The lubrication control device and lubrication control method of the adaptive lubrication of work machine.Refering to shown in Fig. 1 and Fig. 2, synthesis of the present utility model Processing machine axial system adaptability lubrication control device, its preferably specific embodiment includes a comprehensive machine 10, with difference An axial system 20, a controller 30 and a lubricating arrangement 40 in the comprehensive machine 10 are arranged on, wherein:
The comprehensive machine 10 can be specifically vertical comprehensive processing machine now, horizontal comprehensive working machine, flame comprehensive Close processing machine or five axle comprehensive machines etc.;
The axial system 20 is arranged on the feed system of the comprehensive machine 10, for processed object feeding cutter to be entered Row processing, the one of its preferred embodiment has the running rail unit 22 of straight spur unit 21 and one for being used for implementing feed motion, The straight spur unit 21 is used to move a workbench 23 with the running rail unit 22, the workbench 23 is performed feeding and is returned Multiple action;
The controller 30 be one kind can program logic controller, having one in it can the huge collection journey of program logical unit 31 and one Sequence unit 32;This can program logical unit 31 can detect feed rate and the load of the axial system 20, and by feed rate and negative Carry data and be sent to huge collection program unit 32, this program logical unit 31 and can issue orders and perform profit to the lubricating arrangement 40 It is sliding;This it is huge collection program unit 32 be write and be stored in advance this can program logical unit 31 program, the axial direction can be captured The feed rate and load data of system 20, and carry out computing and obtain the moving parameter of the axial system 20, according to moving parameter Judge that the lubricating arrangement 40 performs lubrication opportunity and lubrication time length, then will determine that gained information convey to this can program patrol Volume unit 31, enable this can program logical unit 31 issue orders and give the lubricating arrangement 40.
The one of the preferred embodiment of lubricating arrangement 40 includes the oil storage unit 41 one for storing lubricating oil, and a connection should The strike the oil unit 42 of oil storage unit 41, and connect the straight spur unit 21 and slide rail of the strike the oil unit 42 and the axial system 20 The pipeline 43 of unit 22, to automatically control the strike the oil unit 42 by the controller 30, and then will be stored in the oil storage unit 41 lubricating oil is drawn into the straight spur unit 21 of the axial system 20 via the pipeline 43 and running rail unit 22 is lubricated.
Referring again to the flow for shown in Fig. 3, being the utility model comprehensive machine axial system adaptability lubrication control method Figure, its preferably specific implementation step is included:
(a) processing is carried out:When the comprehensive machine 10 is among being processed, make the linear drives list of the axial system 20 Member 21 and running rail unit 22 proceed by shift action;
(b) axial system feed rate and load are captured:The acquisition axial direction is periodically carried out by the above-mentioned controller 30 The action of the feed rate and load data of system 20, this step is specific can programmed logic according to this by the huge collection program unit 32 Unit 31 captures the state of comprehensive machine 10, obtains the feed rate of the axial system 20 and the data of load;
(c) moving parameter of axial system is calculated:Thereafter reapply the huge feed rate that is captured of collection program unit 32 and Load data carries out computing, thereby obtains the moving parameter of axial system 20;
(d) lubrication opportunity judges:By the huge collection program unit 32 according to the moving parameter obtained by computing, carry out judging to be somebody's turn to do Lubricating arrangement 40 performs lubrication opportunity and lubrication time length;
(e) lubrication axial system is implemented:The above-mentioned huge collection program unit 32 is judged that the information of gained conveys to above-mentioned be somebody's turn to do Can program logical unit 31, this can program logical unit 31 issue orders and give the lubricating arrangement 40 so that the axial system 20 is able to Obtain the lubrication of lubricating oil.
Comprehensive machine axial system adaptability lubrication control device of the present utility model and method, can be according to the axial direction The specific moving parameter of system 20, and then control the straight spur unit 21 and slide rail of 40 pairs of axial systems 20 of lubricating arrangement Unit 22 is lubricated, and the time for calculating optimal lubrication opportunity and supply lubricating oil using the huge collection program unit 32 is long Short, than the known technology for supplying lubricating oil at regular time and quantity, the function with the adaptive lubrication according to specific need can improve Know the shortcoming of over-lubrication that technology lubricating oil causes and lack of lubrication.
Embodiment described above is only the preferred embodiment to absolutely prove the utility model and being lifted, the utility model Protection domain not limited to this.Equivalent substitute or change that those skilled in the art are made on the basis of the utility model Change, within protection domain of the present utility model.Protection domain of the present utility model is defined by claims.

Claims (3)

1. a kind of comprehensive machine axial system adaptability lubrication control device, it is characterised in that the comprehensive machine axial direction System suitability lubrication control device is included:One comprehensive machine, with the axial direction being separately positioned in the comprehensive machine System, a controller and a lubricating arrangement;
The axial system is arranged on the feed system of the comprehensive machine, and processed object is sent into the comprehensive machine Cutter be processed;
Had in the controller one can program logical unit and a huge collection program unit, it is described can program logical unit can detect The feed rate of the axial system and load, the huge collection program unit is sent to by feed rate and load data, it is described can journey Sequence logic unit can issue orders and perform lubrication to the lubricating arrangement;
The huge collection program unit captures the feed rate and load data of the axial system, carries out computing and obtains the axial direction The moving parameter of system, judges that the lubricating arrangement performs lubrication opportunity and lubrication time length according to the moving parameter, will Information obtained by judgement convey to it is described can program logical unit, make it is described can program logical unit issue orders to the lubrication dress Put;
The lubricating arrangement connects the strike the oil unit of the oil storage unit comprising the oil storage unit one for storing lubricating oil, one, And the connection strike the oil unit and the pipeline of the axial system, the lubricating oil of the oil storage unit can will be stored in via institute State pipeline and be drawn into the axial system and be lubricated.
2. comprehensive machine axial system adaptability lubrication control device according to claim 1, it is characterised in that described Axial system includes the straight spur unit and a running rail unit for being used for moving a workbench.
3. comprehensive machine axial system adaptability lubrication control device according to claim 1, it is characterised in that described Lubricating arrangement includes the oil storage unit one for storing lubricating oil, the strike the oil unit of a connection oil storage unit, and a connection The strike the oil unit and the pipeline of the axial system.
CN201720063574.2U 2017-01-19 2017-01-19 Comprehensive machine axial system adaptability lubrication control device Active CN206398332U (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201720063574.2U CN206398332U (en) 2017-01-19 2017-01-19 Comprehensive machine axial system adaptability lubrication control device

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CN206398332U true CN206398332U (en) 2017-08-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108332034A (en) * 2017-01-19 2018-07-27 永进机械工业股份有限公司 Comprehensive machine axial system adaptability lubrication control device and method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108332034A (en) * 2017-01-19 2018-07-27 永进机械工业股份有限公司 Comprehensive machine axial system adaptability lubrication control device and method

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