CN206394186U - A kind of continuous hybrid system of sandwich construction flexible electronic - Google Patents
A kind of continuous hybrid system of sandwich construction flexible electronic Download PDFInfo
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- CN206394186U CN206394186U CN201621438103.7U CN201621438103U CN206394186U CN 206394186 U CN206394186 U CN 206394186U CN 201621438103 U CN201621438103 U CN 201621438103U CN 206394186 U CN206394186 U CN 206394186U
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Abstract
The utility model belongs to sandwich construction flexible electronic Compound Machining association area, and disclose a kind of continuous hybrid system of sandwich construction flexible electronic, it include 4 retractable volume modules, once laminated cross cutting module, turn step pitch module, quadratic-layer matched moulds and cut module, inspection rejects module and the multiple functional modules of label winding module etc., and the inside composition and its interconnection mode of these modules are designed.The utility model also gives optimizing research result to technological principles such as laminated cross cutting control, the tension forces of the system.By the utility model, not only operating mode freely exchanging between various working pattern can be realized according to demand, while compound wall scroll, yield detection can effectively be met, inspection rejects, correction, high accuracy is die cut and continuous feed, ensures the functions such as good tension force.
Description
Technical field
The utility model belongs to sandwich construction flexible electronic Compound Machining association area, more particularly, to a kind of multilayer
The continuous hybrid system of structural flexibility electronics.
Background technology
Sandwich construction flexible electronic is usually a kind of composite construction of multilayer film, by antenna, chip, glue-line, base stock and face
Paper is constituted.Therefore, the problem of multilayer film is laminated is related in the production process of sandwich construction flexible electronic, it is corresponding to realize respectively
Being accurately positioned for tunic, is to realize the key that label is efficiently produced；Meanwhile, the production of sandwich construction flexible electronic is usually to use
Reel-to-reel technique is carried out, and this will ensure that base material keeps a more stable tension force in transmit process：Overtension may
Base material can be caused to be broken, and tension force is too small, may cause to produce fold.
The compound solution of some flexible membranes has been proposed in existing technology.For example, CN200910106847A is public
A kind of compound, shaping, characterization processes and equipment have been opened, can be achieved that band glue sandwich layer will be converted into without glue sandwich layer that (so-called sandwich layer is
The semi-finished product that plastics, glue and chip by antenna, PVC etc etc. are composited, also referred to as sandwich construction flexible electronic
Middle material, centering material, which is performed, just turns into sandwich construction flexible electronic after the encapsulation of other various base materials), and possess online gluing,
Composite mold cutting, labeling, secondary detection and its mark function；In addition, CN201320711038A discloses a kind of compounding machine, this sets
It is standby to contain feed mechanism, laminating mechanism, die cutting mechanism and receiving mechanism, the laminated of flexible membrane and cross cutting can be achieved.
However, further investigations have shown that, above-mentioned existing equipment still possesses following defect or deficiency：First, they
Tension force and deviation correcting device are not often contained, it is impossible to realize retractable volume process layer tension stability, while can not perform height yet
The cross cutting of precision；Secondly, this kind of existing equipment can only be combined sandwich layer and facial tissue step pitch identical situation, performed in demand and turn step pitch
Demand can not be met during operation；Finally, the function phase of existing equipment is to single, it is impossible to while meeting sandwich construction flexible electronic
Various complex working conditions in recombination process, while there are all kinds of problems such as composition is complicated, operate inconvenient and efficiency relatively low.
Utility model content
For the disadvantages described above or Improvement requirement of prior art, the utility model provides a kind of sandwich construction flexible electronic
Continuous hybrid system, wherein by consider the composition structure of sandwich construction flexible electronic itself and prepare features etc. because
Element, the unitary construction of this continuous hybrid system is constituted specific aim and layout is redesigned, and is additionally arranged as turned step pitch mould
The key components such as block, inspection rejects module, while the techniques such as tension force detection and control are optimized, accordingly can not only be with efficient
Rate, high accuracy perform the automated production process of sandwich construction flexible electronic, but also operating mode can realize a variety of works according to demand
Freely exchanging between condition pattern, is provided simultaneously with compound wall scroll, yield detection, inspection rejects, correction, high accuracy cross cutting and continuously enters
Give, ensure the functions such as good tension force
To achieve the above object, according to the utility model there is provided a kind of continuous hybrid system of sandwich construction flexible electronic,
Characterized in that, this continuous hybrid system include the first retractable volume module, the second retractable volume module, once it is laminated cross cutting module,
Turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds and cut module and label winding module, its
In：
The first retractable volume module includes let off roll, splicing platform, the jockey pulley being sequentially arranged along its delivered inside path
And material receiving roller, and for performing unreeling after operation to sandwich layer, continue to be transported to the once laminated cross cutting module；
The second retractable volume module include be sequentially arranged along its delivered inside path let off roll, splicing platform, jockey pulley,
Deviation rectifier, lower-layer overcoat film material receiving roller, and can the independent control glue pot and upper strata diaphragm material receiving roller that use, and for not
Dry glue adhesive tape, which is performed, to be continued on to the once laminated cross cutting module or uses after diaphragm stripping acquisition one side belt glue film
The once laminated cross cutting module is continued on to after gluing acquisition one-side band glue base stock is performed to adhesive sticker base stock；
This once laminated cross cutting module include to roller, die-cutting apparatus, the first color mark sensor and the second color mark sensor, use
Perform laminated first and die cut operation in two layers of base material so far namely sandwich layer will be conveyed with one side belt glue film, then by its after
Continue and turn step pitch module described in being delivered to；
This turn step pitch module include be sequentially arranged along its inner track the first floating roller, the 3rd color mark sensor, can be independent
Stripping table, the 4th color mark sensor, a pair of rolls and the second floating roller used is controlled, and for being held to the composite membrane of conveying so far
The adjustment of row sandwich layer arrangement spacing, and separate with being transferred them to after glue sandwich layer on base stock, it is derived from treating secondary laminated
Flexible compound film, then proceedes to be delivered to the quadratic-layer matched moulds and cuts module；In addition, this turns step pitch module also in the stripping table
Vicinity equipped with can second pair of roller using of independent control；
3rd retractable volume module include be sequentially arranged along its delivered inside path emptying roller, splicing platform, jockey pulley and
Deviation rectifier, and being peeled off for performing to the protective layer of label backing paper, is then sent to that described to turn step pitch module described to receive
Band glue sandwich layer；In addition, the 3rd retractable volume module also near the jockey pulley equipped with can the base stock that uses of independent control receive
Expect roller；
Emptying roller that 4th retractable volume module includes being sequentially arranged along its delivered inside path, splicing platform, jockey pulley, entangle
Inclined device and peeled off to roller, and for the protective layer performed to label facial tissue, be then sent to the quadratic-layer matched moulds and cut module；
In addition, the 4th retractable volume module also the facial tissue near roller equipped with can the facial tissue material receiving roller that uses of independent control；
The quadratic-layer matched moulds, which cuts module, to be included to roller and die cutting mechanism, for the 4th retractable volume module to be conveyed so far
Stripping protective layer after label facial tissue and it is described turn step pitch module conveying flexible compound film so far perform it is final laminated
And die cut operation, it is derived from required finished product；
Label winding module includes wind-up roll, jockey pulley, Deviation rectifier, splicing platform and material receiving roller, and it is arranged on described two
Sublevel matched moulds cuts the downstream of module, and for performing winding to finished multi-layer structural flexibility electronics and associated scrap
Wind-up operation.
As it is further preferred that for above-mentioned first retractable volume module, the dispensing shaft of the let off roll is by blowing
Motor drives synchronous belt mechanism to be driven, and the membrane tension during blowing is monitored in real-time and fed back, and thus controls
The discharging motor realizes constant-tension；In addition, the Deviation rectifier is used to be controlled the film lateral displacement during blowing.
As it is further preferred that above-mentioned quadratic-layer matched moulds, which cuts module, is further equipped with multiple color mark sensors.
In general, according to the contemplated above technical scheme of the utility model possess compared with prior art, mainly with
Under technological merit：
1st, it is made up of the unitary construction to this continuous hybrid system and layout is redesigned, compared with conventional equipment
Not only can effectively meet turn step pitch, inspection rejects etc. be connected between operation requirement, and all modules of whole system it is compact and
It is easy to independent assortment to use, accordingly can respectively be performed according to complex working condition will such as be complex as band glue sandwich layer without glue sandwich layer, will
Finished product adhesive label is complex as without glue sandwich layer, the multiple-working modes such as finished product adhesive label will be complex as with glue sandwich layer,
And meet compound such as wall scroll, yield detection, inspection rejects, correction, cross cutting, continuous feed, tension force functional requirement；
2nd, accordingly can significantly it be carried by way of laminated and cross cutting adds real-Time Compensation using Synchronization Control in the utility model
High level closes mould-cutting precision, meets the production requirement of high-quality sandwich construction flexible electronic；In addition, to opening in whole system production line
The executable high accuracy of power, the tension force of high response, realize the tension stability of each module, so as to further increase cross cutting essence
Degree.
Brief description of the drawings
Fig. 1 be according to it is constructed by the utility model, for being combined into label in face of sandwich layer, sandwich layer needs to turn step pitch, needed
System layout schematic diagram during the production requirement of peeling label base stock glue-line diaphragm；
Fig. 2 be according to it is constructed by the utility model, for being combined into label in face of sandwich layer, sandwich layer needs to turn step pitch, no
Need the system layout schematic diagram during production requirement of peeling label base stock glue-line diaphragm；
Fig. 3 be according to it is constructed by the utility model, for being combined into label in face of sandwich layer, sandwich layer need not turn step pitch,
System layout schematic diagram during the production requirement for not needing glue-line compound；
Fig. 4 be according to it is constructed by the utility model, in face of turning the production requirement with glue sandwich layer without glue sandwich layer when
System layout schematic diagram；
Fig. 5 be according to it is constructed by the utility model, for production requirement in face of being combined into label with glue sandwich layer when
System layout schematic diagram；
Fig. 6 be according to it is constructed by the utility model, for high-volume large-scale production when system layout schematic diagram；
Principle schematic when Fig. 7 is for the exemplary illustrated execution inspection rejects technique according to the utility model；
Fig. 8 is the principle according to the utility model preferred embodiment, for performing overall control to laminated die-cutting process
Block diagram；
Fig. 9 is the theory diagram according to the utility model preferred embodiment, for performing tension force to whole system；
Figure 10 is the overall workflow schematic diagram according to the continuous hybrid system constructed by the utility model.
Embodiment
In order that the purpose of this utility model, technical scheme and advantage are more clearly understood, below in conjunction with accompanying drawing and implementation
Example, the utility model is further elaborated.It should be appreciated that specific embodiment described herein is only to explain
The utility model, is not used to limit the utility model.In addition, institute in each embodiment of the utility model disclosed below
As long as the technical characteristic being related to does not constitute conflict and can be just mutually combined each other.
Fig. 1 be according to it is constructed by the utility model, for being combined into label in face of sandwich layer, sandwich layer needs to turn step pitch, needed
System layout schematic diagram during the production requirement of peeling label base stock glue-line diaphragm.Below will be by taking Fig. 1 as an example, to the system
Illustrated one by one in terms of composition structure and its layout designs.
As shown in figure 1, this continuous hybrid system include the first retractable volume module 1, it is the second retractable volume module 9, once laminated
Cross cutting module 2, turn step pitch module 4, the 3rd retractable volume module 8, the 4th retractable volume module 5, quadratic-layer matched moulds cut module 6 and mark
The component units such as volume module 7, inspection rejects module 3 are signed for, wherein the first retractable volume module 1 and the second retractable volume module 9 can be in for example
It is arranged symmetrically, and in the upstream both sides of once laminated cross cutting module 2；Turn step pitch module 4 and may be arranged at once laminated cross cutting mould
The downstream of block 2 and cut the Upstream section of module in quadratic-layer matched moulds, and nearby side is disposed with for the downstream of its own
Three retractable volume modules 8,；Similarly, the 4th retractable volume module 5 is arranged in the neighbouring side that module can be cut in quadratic-layer matched moulds.
More specifically, the first retractable volume module include be sequentially arranged along its delivered inside path emptying roller 11, connect
Expect platform 12 and jockey pulley 14, and equipped with read write line 13 and Deviation rectifier 15, be consequently for performing to the unreeling of sandwich layer, convey, examine
Survey after operation, continue to be transported to once laminated cross cutting module 2.
Alternately, above-mentioned continuous hybrid system can also include inspection rejects module 3, and the inspection rejects module is arranged on described first
The vicinity of retractable volume module, and operated for being engaged with the read write line with the automatic rejection for performing sandwich layer waste material.For example, on
State inspection rejects module may include read write line 13, glue-line emptying roller 13a glue-line material receiving rollers 13c, inspection rejects floating roller 13b, inspection rejects pressure roller 13d,
The distance between cylinder 13e and waste product material receiving roller 13f etc., the wherein read write line and described stripping table are recorded in real time, to examine
Survey and judge label quality；Specifically as shown in fig. 7, wherein when judging label quality as bad when, according to distance and the speed of service, head
Cylinder 13e, glue-line emptying roller 13a and glue-line material receiving roller 13c time-delay action are first calculated, is then caused under the cylinder
Pressure, abandoned tender label are adhered to stripping process by waste product material receiving roller 13f, and then cylinder rises, and complete an inspection rejects process.
For the second retractable volume module 9, its let off roll 95 for including being sequentially arranged along its delivered inside path, connect
Expect platform 96, jockey pulley 94, Deviation rectifier 93, lower-layer overcoat film material receiving roller, and can the glue pot 92 that uses of independent control and upper strata protect
Cuticula material receiving roller 91, and continued on to once for being performed to adhesive sticker adhesive tape after diaphragm peels off acquisition one side belt glue film
It is laminated to be die cut module 2 or continue on to a sublevel for being performed to adhesive sticker base stock after gluing obtains one-side band glue base stock
Matched moulds cuts module.
For once laminated cross cutting module 2, it is used for two layers of base material namely sandwich layer and one-side band by conveying so far
Glue film performs laminated first and die cut operation, is then continued on to and described turns step pitch module 4；It can include laminated
To roller 21, die-cutting apparatus 22, color mark sensor 23, color mark sensor 24 etc., wherein laminated provide roller 21 one perpendicular to film
The pressure on surface, is tightly bonded together two layers of base material；Die cutting unit is by the roller cutting knife of Rotary, by the mark after sandwich layer
Label, by predetermined ranks away from the cutting line on blade is cut；Sandwich layer after composite mold cutting, which is transported to, turns step pitch module.
This turn step pitch module 4 preferably may include the first floating roller 41 being sequentially arranged along its inner track, can independent control make
Stripping table 43, the floating roller 46 of a pair of rolls 45 and second etc., and for performing sandwich layer arrangement to the composite membrane of conveying so far
Away from adjustment, and separate band glue sandwich layer after transfer them on base stock, be derived from treating secondary laminated flexible compound film,
Then proceed to be delivered to the quadratic-layer matched moulds and cut module 6；Also match somebody with somebody in addition, this turns step pitch module in the vicinity of the stripping table 43
Having can second pair of roller 47 using of independent control and lower-layer overcoat film material receiving roller 97 etc..
For the 3rd retractable volume module 8, it includes emptying roller 85, the splicing being sequentially arranged along its delivered inside path
Platform 84, jockey pulley 83 and Deviation rectifier 82, and peeled off for the protective layer performed to label backing paper, then it is sent to described turn of step
Away from module to receive the band glue sandwich layer；In addition, the 3rd retractable volume module also near the base stock jockey pulley 83 equipped with
Can the material receiving roller 81 that uses of independent control；
For the 4th retractable volume module 5, it includes emptying roller 55, the splicing being sequentially arranged along its delivered inside path
Platform 54, jockey pulley 53, Deviation rectifier 52 and to roller 56 etc., and peeled off for the protective layer performed to label facial tissue, then sent
Enter the quadratic-layer matched moulds and cut module 6；In addition, the 4th retractable volume module also near to roller 56 equipped with can independent control make
Material receiving roller 51.
It is used to convey the 4th retractable volume module after stripping protective layer so far in addition, quadratic-layer matched moulds cuts module 6
Label facial tissue and the step pitch module conveying flexible compound film so far that turns perform final laminated and die cut operation, by
This obtains required sandwich construction flexible electronic
According to a preferred embodiment of the present utility model, for it is above-mentioned once or quadratic-layer matched moulds cuts operating procedure and
Speech, as shown in Figure 8, it is preferred to use following principle performs its control process：For die cut operation, electric machine controller will be die cut
Input parameter is set as P1With Δ P, and label mark point position P is detected with a pair of color mark sensors respectively11With cross cutting margin location
Put P12, calculate Δ P1=Δ P- Δs P1, i.e., label mark point is with being die cut the distance between edge in reality cross cutting；Then, will
Label mark point compares to obtain correction e with being die cut the distance between edge when it is with correct cross cuttingp1=Δ P- Δs P1, its is anti-
Feed electric machine controller, realize the closed-loop control of die cutting process；For Lamination, its control method and die cutting process base
This is identical, only difference is that, in laminated detection process, a pair of color mark sensors are respectively used to two above and below detection
The mark point position of tunic.
If more specifically explaining, for once laminated die cutting process, pass through a pair of color mark sensors and detect sandwich layer sides
Edge and notching edge, monitor once laminated motor and are once die cut motor speed in real time；Two sensors are recorded simultaneously sends arteries and veins
The time difference of punching, compensation is once die cut motor speed, realizes accurate cross cutting.Die cutting process is closed for quadratic-layer, passes through a pair of colors
Sensor detection sandwich layer edge and facial tissue edge are marked, monitoring facial tissue feeding motor feeds motor speed with base stock in real time；Remember simultaneously
Two sensors of record send time difference of pulse, compensation facial tissue feeding motor speed, realize the accurate laminated of sandwich layer and facial tissue.It is logical
A pair of color mark sensor detection notching edges and facial tissue edge are crossed, secondary laminated motor is monitored in real time and is turned with secondary die cutting motor
Speed；The time difference that two sensors send pulse is recorded simultaneously, is compensated secondary die cutting motor speed, is realized the accurate mould of finished product label
Cut.By taking a die cutting process as an example, its general principle is that electric machine controller input parameter is P1With Δ P.Sensed with a pair of colour codes
Device detects label mark point position P respectively11With cross cutting marginal position P12, calculate Δ P1=Δ P- Δs P1, i.e., in reality cross cutting
Label mark point is with being die cut the distance between edge.Label mark point is with being die cut the distance between edge during by it with correct cross cutting
Compare to obtain correction ep1=Δ P- Δs P1, electric machine controller is fed back to, the closed-loop control of die cutting process is realized.For layer
Conjunction process, its control method and die cutting process are essentially identical, only difference is that, in laminated detection process, one
The mark point position of two membranes above and below detection is respectively used to color mark sensor.By the control method, can effectively it control laminated
The quality of cross cutting.
Finally, label winding module 7 is arranged on the downstream that the quadratic-layer matched moulds cuts module 6, and for execution pair
The winding of sandwich construction flexible electronic and the wind-up operation of associated scrap.
The continuous hybrid system of layer flexible electronics more than, it can not only perform multilayer with high efficiency, high accuracy
The automated production process of structural flexibility electronics, but also operating mode can realize freely adjusting between various working pattern according to demand
Change, these main regime modes will one by one be explained below.
First mode of operation：As shown in figure 1, sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, and
Sandwich layer needs to turn step pitch, needs the duty requirements of peeling label base stock glue-line diaphragm, and its technological process is as follows：
Chosen first from whole system using the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used for the winding unreeled with cross cutting waste material for realizing sandwich layer；Second retractable volume
Module is used to realize that adhesive sticker adhesive tape unreels the stripping with adhesive tape diaphragm；4th retractable volume module is used to realize that label facial tissue is put
The stripping of volume and facial tissue glue-line diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm
From；And glue pot is not enabled in this operating mode.Then, the first retractable volume module, the second retractable volume mould are passed through respectively
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by block, and obtain sandwich layer and one side belt glue film
Between it is laminated first and cross cutting after flexible membrane；Then, the flexible membrane be admitted to it is described turn in step pitch module, and will be with glue sandwich layer
It is transferred on the one-side band glue base stock provided by the 3rd retractable volume module, is consequently formed and treats secondary laminated flexible membrane；
Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, forms sandwich construction flexible electronic,
And the winding that module carries out sandwich construction flexible electronic is wound by the label.
Second mode of operation：As shown in Fig. 2 sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, and
Sandwich layer needs to turn step pitch, is not required to the duty requirements of peeling label base stock glue-line diaphragm, and its technological process is as follows：
Chosen first from whole system using the first retractable volume module, the second retractable volume module, inspection rejects module, one
Sublevel matched moulds cut module, turn step pitch module, the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds cut module and
Label winds module.Wherein, the first retractable volume module is used for the winding unreeled with cross cutting waste material for realizing sandwich layer；Second retractable volume
Module is used to realize that adhesive sticker adhesive tape unreels the stripping with adhesive tape diaphragm；4th retractable volume module is used to realize that label facial tissue is put
The stripping of volume and facial tissue glue-line diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm
From；And do not enable the wind-up roll in glue pot and the 3rd retractable volume module in this operating mode.Then, described is passed through respectively
Sandwich layer, one side belt glue film are synchronously fed through the once laminated cross cutting module by one retractable volume module, the second retractable volume module,
And obtain the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；Then, the flexible membrane is admitted to described
Turn in step pitch module, and will be transferred to glue sandwich layer on the base stock provided by the 3rd retractable volume module, be consequently formed and treat
Secondary laminated flexible membrane；Finally, this treats that secondary laminated flexible membrane is fed in the quadratic-layer matched moulds die block, shape
The winding that module carries out sandwich construction flexible electronic is wound into sandwich construction flexible electronic, and by the label.
3rd mode of operation：As shown in figure 3, sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, and
Sandwich layer need not turn step pitch, not need the compound duty requirements of glue-line, and its technological process is as follows：
Chosen first from whole system using the first retractable volume module, the second retractable volume module, the 4th retractable volume
Module, label winding module, once laminated cross cutting module, quadratic-layer matched moulds cut module, turn step pitch module and inspection rejects module, its
In, the first retractable volume module is used for the winding unreeled with cross cutting waste material for realizing sandwich layer；Second retractable volume module is used to realize bottom
Paper unreels the stripping with base stock glue-line diaphragm；4th retractable volume module is used to realize that label facial tissue is unreeled and the protection of facial tissue glue-line
The stripping of film；And do not enable glue pot, lower-layer overcoat film wind-up roll, second pair of roller and stripping table in this operating mode.Then,
Sandwich layer, one side belt glue film are synchronously fed through described one by the first retractable volume module, the second retractable volume module respectively
Sublevel matched moulds cuts module, and obtains the flexible membrane after laminated first between sandwich layer and one side belt glue film and cross cutting；Then, this is soft
Property film be admitted to described turn step pitch module and the quadratic-layer matched moulds is cut in module, the one-side band glue with being stripped diaphragm successively
Label facial tissue carries out laminated cross cutting in quadratic-layer matched moulds die block, and carries out sandwich construction flexibility by label winding module
The winding of electronics.
4th mode of operation：As shown in figure 4, will switch to the duty requirements with glue sandwich layer without glue sandwich layer for performing, its
Technological process is as follows：
Chosen first from whole system using the first retractable volume module, once the second retractable volume module, laminated mould
Module and label winding module are cut, wherein, the first retractable volume module is used for the winding unreeled with cross cutting waste material for realizing sandwich layer；
Second retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；And do not enable in this operating mode
Glue pot.Then, sandwich layer, one side belt glue film are synchronously sent by the first retractable volume module, the second retractable volume module respectively
Enter to the once laminated cross cutting module, and obtain the flexibility after laminated first between sandwich layer and one side belt glue film and cross cutting
Film；Then, the winding that module carries out finished product is wound by the label.
Mode of operation five：As shown in figure 5, for perform by with glue sandwich layer direct combination into sandwich construction flexible electronic work
Condition demand, its technological process is as follows：
Chosen first from whole system using the 3rd retractable volume module, the 4th retractable volume module, quadratic-layer matched moulds
Module and label winding module are cut, wherein, the 4th retractable volume module is used to realize unreeling with glue sandwich layer and with glue sandwich layer glue
The winding of layer diaphragm；3rd retractable volume module is used to realize that base stock unreels the stripping with base stock glue-line diaphragm；；Then, divide
To synchronously it be fed through with glue sandwich layer, label backing paper by the 3rd retractable volume module, the 4th retractable volume module described secondary
Laminated cross cutting module, and the flexible membrane after laminated between sandwich layer and label backing paper and cross cutting is obtained, then wound by the label
Module carries out the winding of finished product.
Mode of operation six：As shown in fig. 6, sandwich construction flexible electronic will be combined into without glue sandwich layer for execution, it is large quantities of
Amount is produced, and sandwich layer needs to turn step pitch, needs the duty requirements of peeling label base stock glue-line diaphragm, and its technological process is as follows：
In addition, in the hybrid system constructed by the utility model, as shown in figure 9, jockey pulley and floating roller is also respectively adopted
Two ways, realizes the tension force to film in each module.Specifically, tension force roller mode monitors film in real time by jockey pulley
Tension force, and feed back to controller, control unreels motor and unreels torque to realize tension force；Floating roller mode is then to use motor
Drive floating roller control tension force.
Figure 10 is the overall workflow schematic diagram according to the continuous hybrid system constructed by the utility model.Such as Figure 10 institutes
Show, the workflow of complete machine is：After system initialization, by setup parameter, each module motor, tag read-write equipment and each sensing are driven
Device works.The individual module membrane tension of each jockey pulley monitoring in real time simultaneously compensates magnetic torque, realizes modules in lamination
Power is stable；A pair of color mark sensor detections turn film speed before and after step pitch, compensate to the rotating speed of roller 47, realize that sandwich layer turns step pitch；It is right
In once laminated cross cutting, using a pair of color mark sensor detection detection cross cutting effects, and cross cutting motor speed is compensated, realized accurate
Cross cutting；For secondary die cutting, using two pairs of color mark sensors, a pair of color mark sensors are used to detect laminated effect, and compensate bottom
Paper feeds motor speed, realizes accurate laminated；Another pair color mark sensor is used to detect secondary die cutting effect, and compensates secondary mould
Cut rotating speed.Two read write lines are used for the quality for detecting sandwich layer and finished product label, realize that the rejecting of useless sandwich layer is beaten with unqualified label
Mark；Each module synchronization co-ordination, realizes that sandwich construction flexible electronic is continuously combined.
To sum up, according to the continuous hybrid system of sandwich construction flexible electronic of the present utility model can with compact conformation, be easy to
The mode of manipulation realizes free switching and the operation of multiple-working mode, is provided simultaneously with that tension force is appropriate, laminated mould-cutting precision
High the advantages of, it is thus possible to effectively meet compound such as wall scroll, yield detection, inspection rejects, correction, cross cutting, continuous feed, tension force
Etc. a variety of functional requirements.
As it will be easily appreciated by one skilled in the art that the foregoing is only preferred embodiment of the present utility model, not
To limit the utility model, all any modifications made within spirit of the present utility model and principle, equivalent substitution and change
Enter, should be included within protection domain of the present utility model.
Claims (2)
1. a kind of continuous hybrid system of sandwich construction flexible electronic, it is characterised in that this continuous hybrid system includes the first folding and unfolding
Volume module (1), the second retractable volume module (9), once it is laminated cross cutting module (2), turn step pitch module (4), the 3rd retractable volume module
(8), the 4th retractable volume module (5), quadratic-layer matched moulds cut module (6) and label winding module (7), wherein：
The first retractable volume module (1) include be sequentially arranged along its delivered inside path let off roll (11), splicing platform (12),
Jockey pulley (14) and material receiving roller (16), and for performing unreeling after operation to sandwich layer, continue to be transported to a sublevel
Matched moulds cuts module (2)；
The second retractable volume module (9) include be sequentially arranged along its delivered inside path let off roll (95), splicing platform (96),
Jockey pulley (94), Deviation rectifier (93), lower-layer overcoat film material receiving roller (97), and can the glue pot (92) that uses of independent control and upper strata
Diaphragm material receiving roller (91), and continued on to for being performed to adhesive sticker adhesive tape after diaphragm peels off acquisition one side belt glue film
It is described once it is laminated cross cutting module (2) or for adhesive sticker base stock perform gluing obtain one-side band glue base stock after continue defeated
Deliver to the once laminated cross cutting module；
This once it is laminated cross cutting module (2) include to roller (21), die-cutting apparatus (22), the first color mark sensor (23) and the second color
Sensor (24) is marked, for performing laminated first with one side belt glue film by two layers of the base material namely sandwich layer that convey so far and being die cut
Operation, is then continued on to and described turns step pitch module (4)；
This turn step pitch module (4) include be sequentially arranged along its inner track the first floating roller (41), the 3rd color mark sensor (42),
Can the independent control stripping table (43), the 4th color mark sensor (44), a pair of rolls (45) and the second floating roller (46) that use, be used in combination
Base stock is transferred them to after performing the adjustment of sandwich layer arrangement spacing to the composite membrane of conveying so far, and separate band glue sandwich layer
On, it is derived from treating secondary laminated flexible compound film, then proceedes to be delivered to the quadratic-layer matched moulds and cut module (6)；In addition,
This turns step pitch module also in the vicinity of the stripping table (43) equipped with can second pair of roller (47) using of independent control；
3rd retractable volume module (8) include be sequentially arranged along its delivered inside path emptying roller (85), splicing platform (84),
Power roller (83) and Deviation rectifier (82), and peeled off for performing to the protective layer of label backing paper, are then sent to and described turn step pitch
Module is to receive the band glue sandwich layer；In addition, the 3rd retractable volume module also near the jockey pulley (83) equipped with can be only
The vertical base stock material receiving roller (81) for controlling to use；
4th retractable volume module (5) include be sequentially arranged along its delivered inside path emptying roller (55), splicing platform (54),
Power roller (53), Deviation rectifier (52) and to roller (56), and peeled off for the protective layer performed to label facial tissue, then it is sent to institute
State quadratic-layer matched moulds and cut module (6)；In addition, the 4th retractable volume module also the facial tissue near roller (56) equipped with can be only
The vertical facial tissue material receiving roller (51) for controlling to use；
The quadratic-layer matched moulds, which cuts module (6), to be included to roller (63) and die cutting mechanism (66), for by the 4th retractable volume module
Label facial tissue and the flexible compound film of step pitch module conveying so far that turns after the stripping protective layer of conveying so far are performed most
Whole laminated and die cut operation, is derived from required finished product；
Label winding module (7) includes wind-up roll (71), jockey pulley (72), Deviation rectifier (73), splicing platform (74) and material receiving roller
(75), it is arranged on the downstream that the quadratic-layer matched moulds cuts module (6), and for performing to finished multi-layer structural flexibility electronics
Winding and associated scrap wind-up operation.
2. a kind of continuous hybrid system of sandwich construction flexible electronic as claimed in claim 1, it is characterised in that above-mentioned quadratic-layer
Matched moulds cuts module (6) and is further equipped with multiple color mark sensors.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621438103.7U CN206394186U (en) | 2016-12-26 | 2016-12-26 | A kind of continuous hybrid system of sandwich construction flexible electronic |
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| CN201621438103.7U CN206394186U (en) | 2016-12-26 | 2016-12-26 | A kind of continuous hybrid system of sandwich construction flexible electronic |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483999A (en) * | 2019-01-15 | 2019-03-19 | 北京印刷学院 | A kind of modularization package compound machine and its application method |
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2016
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109483999A (en) * | 2019-01-15 | 2019-03-19 | 北京印刷学院 | A kind of modularization package compound machine and its application method |
| CN109483999B (en) * | 2019-01-15 | 2024-02-13 | 北京印刷学院 | Modularized flexible package compounding machine and application method thereof |
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