CN206379601U - Hook-type commutator - Google Patents
Hook-type commutator Download PDFInfo
- Publication number
- CN206379601U CN206379601U CN201720067413.0U CN201720067413U CN206379601U CN 206379601 U CN206379601 U CN 206379601U CN 201720067413 U CN201720067413 U CN 201720067413U CN 206379601 U CN206379601 U CN 206379601U
- Authority
- CN
- China
- Prior art keywords
- copper sheet
- commutation copper
- cylinder
- reversing copper
- commutation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 62
- 229910052802 copper Inorganic materials 0.000 claims abstract description 62
- 239000010949 copper Substances 0.000 claims abstract description 62
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 9
- 238000009413 insulation Methods 0.000 claims abstract description 4
- 238000000748 compression moulding Methods 0.000 claims description 4
- 238000010276 construction Methods 0.000 abstract description 5
- 239000006185 dispersion Substances 0.000 abstract description 5
- 238000000034 method Methods 0.000 abstract description 2
- 238000001746 injection moulding Methods 0.000 abstract 1
- 238000002360 preparation method Methods 0.000 abstract 1
- 239000004033 plastic Substances 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920001342 Bakelite® Polymers 0.000 description 2
- 239000004637 bakelite Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Landscapes
- Motor Or Generator Current Collectors (AREA)
Abstract
The utility model discloses a hook-type commutator, its characterized in that: the reversing copper sheet is characterized by comprising a reversing copper sheet which is enclosed into a cylinder, wherein the inner side surface and the outer side surface of the reversing copper sheet are both smooth cylindrical surfaces, an insulation gap is reserved between every two adjacent reversing copper sheets, a hook is arranged at the top of each reversing copper sheet, the top of each reversing copper sheet is connected with an upper cover, the upper cover and the reversing copper sheets are integrally molded by injection molding, the outer diameter of the upper cover is larger than the outer diameter of the cylinder to form an upper reinforcing ring of each reversing copper sheet, the bottom of each reversing copper sheet is connected with a lower cover, and the outer diameter of the lower cover is larger than. The utility model discloses preparation simple process, light in weight, with low costs, sound construction, heat dispersion are good, can better satisfy direct current motor's high rotational speed operational requirement.
Description
Technical field
The utility model is related to a kind of improvement invention of Hooked reverser.
Background technology
The Hooked reverser of prior art, including plastic substrate and the commutation copper of the uniform screening of excircle in plastic substrate
Piece, the medial surface of commutation copper sheet will set hook to be implanted into plastic substrate and be combined with plastic substrate, and hook needs cold punching technology
Formed, therefore not only manufacture craft is complex for commutation copper sheet, and also weight weight, the consumptive material of commutation copper sheet are big, cost is high;And
Plastic substrate will be combined with hook, so plastic substrate will be configured with the full-height of commutation copper sheet, therefore plastic substrate
Same weight weight, consumptive material are big, cost is high, while also reducing the heat dispersion of commutator;Further, since the weight of commutation copper sheet
Weight rotary inertia is big, and to improve the sound construction degree of commutator, the medial surface of commutation copper sheet often there is provision of in above-below direction
Strengthen annular groove and place reinforcing ring, therefore commutator structure is increasingly complex also increases cost;Further, the crotch of commutation copper sheet is in weldering
The often row's of generation phenomenon during line, causes bonding wire poor quality, influences electrical machinery life.In a word, the hook commutation of prior art
Device, because weight weight, heat dispersion are poor, above-mentioned factor all directly affects the high rotary speed working requirement of direct current generator.
The content of the invention
In view of the deficiencies in the prior art, the purpose of this utility model is to provide that a kind of manufacture craft is simple, lightweight, cost
Low, sound construction, perfect heat-dissipating, can more preferably meet the Hooked reverser of the high rotary speed working requirement of direct current generator.
The utility model adopts the following technical scheme that to complete:
Hooked reverser, it is characterised in that:Commutation copper sheet including surrounding cylinder, the interior lateral surface of commutation copper sheet is
Clearance for insulation is left between smooth, cylindrical peripheral surface, adjacent commutation copper sheet, the top of commutation copper sheet carries crotch, the top of commutation copper sheet
It is connected with upper lid, upper lid is more than the external diameter of cylinder to form commutation copper with the integral injection-compression molding of commutation copper sheet, the external diameter of upper lid
The upper reinforcing ring of piece, the bottom of commutation copper sheet is connected with lower cover, and the external diameter of lower cover is more than the external diameter of cylinder to form commutation copper
The lower reinforcing ring of piece.
After adopting the above technical scheme, the structure of Hooked reverser is greatly optimized, the medial surface of 1. commutation copper sheets is not
Hook need to be set, and manufacture craft is simple, lightweight, cost is low, and the rotary inertia of commutation copper sheet is small;2. modeling is replaced by upper and lower covers
Expect matrix, need to only consider to reserve the distance that commutation copper sheet contacts with carbon brush between upper and lower covers and be combined without consideration with hook, because
This upper and lower covers is not required to be configured with the full-height of commutation copper sheet, and upper and lower covers are compared to plastic substrate is lightweight, consumptive material is few, cost
It is low, while making the center section of commutation copper sheet be completely formed hollow out design, improve the heat dispersion of commutator;3. upper and lower covers
External diameter be more than the external diameter of cylinder, i.e. upper and lower covers can also directly be formed from the lateral direction banding commutation copper sheet of commutation copper sheet
The reinforcing ring up and down of commutation copper sheet, improves the sound construction degree of commutator;4. commutator is lightweight, sound construction, heat dispersion
It is good, while the rotary inertia of commutation copper sheet is small, therefore, it is possible to more preferably meet the high rotary speed working requirement of direct current generator.
Preferably, being abutted on the inside of the outer circular top part and crotch of the upper lid.By above-mentioned design, in bonding wire
Upper lid can give crotch support on the inside of crotch, it is to avoid crotch produces the row's of falling phenomenon, it is ensured that bonding wire quality, and then ensures the motor longevity
Life.
Preferably, the adjacent side of the commutation copper sheet is recessed provided with arc.By above-mentioned design, one is that can mitigate to change
To the weight of copper sheet, while will not make the manufacture craft of commutation copper sheet becomes complicated(Because commutation copper sheet is with copper wires mostly
Formed using drawing process);Two be that can increase the bond strength between commutation copper sheet and upper and lower covers.
Brief description of the drawings
The utility model has drawings described below:
Fig. 1 is the shape assumption diagram of Hooked reverser,
Fig. 2 is Fig. 1 top-direction view,
Fig. 3 is Fig. 2 A-A views,
Fig. 4 is Fig. 3 B-B views.
Embodiment
As illustrated, Hooked reverser of the present utility model, including 22 commutation copper sheets 3 of cylinder are surrounded, change
It is smooth, cylindrical peripheral surface to the interior lateral surface of copper sheet 3, clearance for insulation 6, the phase of commutation copper sheet 3 is left between adjacent commutation copper sheet 3
Adjacent side is provided with arc recessed 5, and the top of commutation copper sheet 3 carries crotch 4, and the top of commutation copper sheet 3 is connected with upper lid 1, upper lid 1
Using bakelite powder material, upper lid 1 is more than the external diameter of cylinder to be formed with the integral injection-compression molding of commutation copper sheet 3, the external diameter of upper lid 1
The upper reinforcing ring of commutation copper sheet 3, the bottom of commutation copper sheet 3 is connected with lower cover 2, and lower cover 2 uses bakelite powder material, and lower cover 2 is with changing
To the integral injection-compression molding of copper sheet 3, external diameter of the external diameter more than cylinder of lower cover 2 is described to form the lower reinforcing ring of commutation copper sheet 3
The inner side of the outer circular top part and crotch 4 of upper lid 1 is abutted.
Claims (3)
1. Hooked reverser, it is characterised in that:Commutation copper sheet including surrounding cylinder, the interior lateral surface of commutation copper sheet is light
Leave clearance for insulation between the sliding face of cylinder, adjacent commutation copper sheet, the top of commutation copper sheet carries crotch, the top of commutation copper sheet with
Upper lid is connected, and upper lid is more than the external diameter of cylinder to form commutation copper sheet with the integral injection-compression molding of commutation copper sheet, the external diameter of upper lid
Upper reinforcing ring, the bottom of commutation copper sheet is connected with lower cover, and the external diameter of lower cover is more than the external diameter of cylinder to form commutation copper sheet
Lower reinforcing ring.
2. Hooked reverser as claimed in claim 1, it is characterised in that:The outer circular top part of the upper lid and the inner side phase of crotch
Abut and touch.
3. Hooked reverser as claimed in claim 1, it is characterised in that:The adjacent side of the commutation copper sheet is recessed provided with arc
Enter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720067413.0U CN206379601U (en) | 2017-01-20 | 2017-01-20 | Hook-type commutator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720067413.0U CN206379601U (en) | 2017-01-20 | 2017-01-20 | Hook-type commutator |
Publications (1)
Publication Number | Publication Date |
---|---|
CN206379601U true CN206379601U (en) | 2017-08-04 |
Family
ID=59400456
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201720067413.0U Expired - Fee Related CN206379601U (en) | 2017-01-20 | 2017-01-20 | Hook-type commutator |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN206379601U (en) |
-
2017
- 2017-01-20 CN CN201720067413.0U patent/CN206379601U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170804 Termination date: 20210120 |
|
CF01 | Termination of patent right due to non-payment of annual fee |