CN206377403U - The driving car of pipe detection scanner - Google Patents

The driving car of pipe detection scanner Download PDF

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Publication number
CN206377403U
CN206377403U CN201621304290.XU CN201621304290U CN206377403U CN 206377403 U CN206377403 U CN 206377403U CN 201621304290 U CN201621304290 U CN 201621304290U CN 206377403 U CN206377403 U CN 206377403U
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China
Prior art keywords
driving car
bottom plate
pipe detection
plate
front apron
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CN201621304290.XU
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Chinese (zh)
Inventor
冷小琪
魏鹏
叶龙
江莉
张廉正
张东宏
丘志强
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Individual
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Individual
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Abstract

The utility model discloses a kind of driving car of pipe detection scanner, including:Bottom plate;The drive control device being assemblied on the bottom plate and an at least driving wheel mechanism;The driving wheel mechanism includes the drive sprocket axle being connected with the stepper motor of drive control device electrical connection, with the stepper motor and is respectively arranged in the drive sprocket axle two ends and stretches out the bottom plate both sides and then the liftoff adhesion wheel of support baseboard;Front apron is equiped with along the position of the wheel direct of travel, the front apron is provided with for carrying out pluggable the plug connector being connected with external crawl device on the bottom plate.By above-mentioned embodiment, its structure is simpler, using functions reliably and efficiently, can more accurately controlling its traveling stroke, and rapidly can be assembled with carrying the crawl device of scanning and searching mechanism.

Description

The driving car of pipe detection scanner
Technical field
The utility model is related to a kind of driving car of pipe detection scanner.
Background technology
In existing pipeline inspection technology field, the robot of detection often through fluid pressure drive device in a hydrodynamic manner It is driven to be creeped in pipeline.However, complicated, the maintenance difficult of fluid pressure drive device, and it is easily caused the shifting of robot Dynamic distance is inaccurate.In addition, easily being used between fluid pressure drive device and robot frequently with unremovably connecting to the later stage And maintenance is made troubles.
Utility model content
The utility model provides a kind of driving car of pipe detection scanner to solve above-mentioned technical problem, its structure compared with Simply, using functions reliably and efficiently, can more accurately controlling its traveling stroke, and can be rapidly with carrying scanning and searching mechanism Crawl device is assembled.
In order to solve the above technical problems, the utility model provides a kind of driving car of pipe detection scanner, including:Bottom Plate;The drive control device being assemblied on the bottom plate and an at least driving wheel mechanism;The driving wheel mechanism includes driving with described The stepper motor of movement controller electrical connection, the drive sprocket axle that is connected with the stepper motor and it is respectively arranged in the active The bottom plate both sides and then the liftoff adhesion wheel of support baseboard are simultaneously stretched out in wheel shaft two ends;Advanced on the bottom plate along the wheel The position in direction is equiped with front apron, and the front apron is provided with for carrying out pluggable the grafting being connected with external crawl device Part.
Further, the front apron offers to slide on chute, the chute along its short transverse is provided with sliding block, institute State plug connector to be fixedly arranged on the sliding block, by the elastic of nut so that the sliding block is along the slide or locking and then makes Obtain a variety of bearing heights that the plug connector is applicable to crawl device.
Further, the plug connector includes flange and bulb cutting ferrule, and the flange includes being arranged on the sliding block Discoid pedestal and the cylindrical side wall formed from the extension of pedestal center, the pedestal are enclosed with the side wall Appropriate location offers neck on one cavity, the side wall, and the bulb cutting ferrule elastic engaging is in the neck to limit insertion In the crawl device in the cavity connecting rod it is movable.
Further, the driving car includes the driven pulley mechanism being assemblied on the bottom plate, and the driven pulley mechanism exists Moved under the drive of the driving wheel mechanism, the driven pulley mechanism includes follower shaft and is respectively arranged in the follower shaft The bottom plate both sides and then the liftoff driven wheel of support baseboard are simultaneously stretched out in two ends.
Further, the adhesion wheel and the driven wheel use magnetic wheel.
Further, the driving car also includes left plate, right plate, rear baffle and cover plate, the left plate, described Right plate, the front apron and the rear baffle, which are enclosed, to be arranged on the bottom plate, and the cover plate is covered on the left plate, institute State on the top that right plate, the front apron and the rear baffle are enclosed.
Further, it is inserted with a support frame on the cover plate, ultrasonic signal to the outside on crawl device that is used to transferring is controlled The phased array defectoscope of terminal processed is installed on support frame as described above.
Further, the bottom plate, the left plate, the right plate, the front apron, the rear baffle and described Cover plate is made of aluminium alloy or stainless steel material.
Further, the LED of rotatable video camera and compensation brightness is installed on the front apron.
Further, the drive control device is controlled by remote control from outside.
The driving car of pipe detection scanner of the present utility model, has the advantages that:
Car is driven to carry out electric drive using stepper motor, its structure is simpler, using relatively reliable and efficient, and for The stroke of driving car can be controlled more accurately.
By driving car in front apron on plug connector is set, can rapidly with carry scanning and searching mechanism crawl device phase Assembly and connection, both safeguard respectively after can dismantling, and safeguard more convenient.
In addition, by the way that plug connector is arranged on the sliding block that can be in the height direction slided relative to front apron, can make Obtain the crawl device that the driving car is applicable to a variety of support radiuses.
Brief description of the drawings
Fig. 1 is the three-dimensional structure diagram of the utility model pipe detection scanner.
Fig. 2 is the detonation configuration figure of driving car in pipe detection scanner shown in Fig. 1.
Embodiment
The utility model is described in detail with embodiment below in conjunction with the accompanying drawings.
Referred to incorporated by reference to Fig. 1 and Fig. 2, the utility model provides a kind of driving car of pipe detection scanner, should Driving car 1 includes:Bottom plate 11 and the drive control device 12 being assemblied on bottom plate 11 and an at least driving wheel mechanism 13.
Specifically, driving wheel mechanism 13 includes stepper motor (not shown), drive sprocket axle 131 and adhesion wheel 132. Wherein, stepper motor is electrically connected with drive control device 12, and it works under the control of drive control device 12;Drive sprocket axle 131 with Stepper motor is connected, and it is rotated under the drive of stepper motor;Two adhesion wheels 132 are respectively arranged in drive sprocket axle 131 The both sides of bottom plate 11 are simultaneously stretched out with the liftoff certain altitude of support baseboard 11 in two ends.
For example, the stepper motor can use 48V direct current supplys, i.e. can directly install and store inside driving car 4 Battery etc. provides power for it.
Further, front apron 15 is equiped with along the position of wheel direct of travel on bottom plate 11, front apron 15 is provided with use In carrying out pluggable the plug connector being connected with external crawl device 3.When the driving car 1 only sets driving wheel mechanism 13, it can The moving parts for constituting an entirety with crawl device 3 is creeped in pipeline.
In a better embodiment, it can open up and be slided on chute 152, chute 152 along its short transverse in front apron 15 Dynamic to set sliding block 153, plug connector is fixedly arranged on sliding block 153.By the elastic of nut 154 so that sliding block 153 is slided along chute 152 Or lock and then cause plug connector to be applicable to support a variety of bearing heights of the adjustable crawl device 3 of radius.
In an embodiment, plug connector includes flange 1511 and bulb cutting ferrule 1512, and flange 1511 includes setting In the discoid pedestal 1513 on sliding block 153 and the cylindrical side wall 1514 from the extension formation of the center of pedestal 1513.Its In, pedestal 1513 encloses appropriate location on a cavity, side wall 1514 with side wall 1514 and offers neck 1515, bulb cutting ferrule 1512 elastic engagings are inserted in the movable of the connecting rod 301 of the crawl device 3 in cavity in neck 1515 with limitation, contribute to Driving car 1 can accurately promote crawl device 3 to creep.Wherein, connecting rod 301 of the depth and radius of cavity with crawl device 3 is inserted The end entered matches, it is preferable that connecting rod 301 insertion cavity end be arranged to spherical, by bulb cutting ferrule 1512 with The connecting rod 301 of crawl device 3 is accurately limited in cavity by the cooperation of neck 1515 in spherical end on flange 1511 It can not move forward and backward.
Further, driving car 1 can also include the driven pulley mechanism 14 being assemblied on bottom plate 11, the driven pulley mechanism 14 Movement is followed under the drive of driving wheel mechanism 13.Driven pulley mechanism 14 includes follower shaft 141 and driven wheel 142, two Driven wheel 142 is also respectively arranged in the two ends of follower shaft 141 and stretches out the both sides of bottom plate 11 and then propped up together with adhesion wheel 132 Support the liftoff certain altitude of bottom plate 11.
Preferably, adhesion wheel 132 and driven wheel 142 can use magnetic wheel, and then help to strengthen the driving Adhesive force of the car 1 in pipeline, improves traveling stability.
In one embodiment, driving car 14 also includes left plate 16, right plate 17, rear baffle 18 and cover plate 19, Left plate 16, right plate 17, front apron 15 and rear baffle 18, which are enclosed, to be arranged on bottom plate 11, cover plate 19 be covered on left plate 16, On the top that right plate 17, front apron 15 and rear baffle 18 are enclosed, it is possible to increase the seal of driving car 1, effectively protection drive Electric component inside motor-car 1.
Bottom plate 11, left plate 16, right plate 17, front apron 15, rear baffle 18 and cover plate 19 can use aluminium alloy Or stainless steel material is made.Preferably, bottom plate 11, left plate 16, right plate 17, front apron 15, rear baffle 18 use stainless steel Material is made, that is, improves its corrosion resistance, can increase the weight of whole driving car 1 again, there is hollow in inner-walls of duct Not usually, it is very advantageous in and improves the stability that driving car 1 is advanced, and then contributes to the follow-up standard to inner-walls of duct defects detection True property.
Preferably, be inserted with a support frame 110 on cover plate 19, ultrasonic signal to the outside on crawl device 3 that is used to transferring is controlled The phased array defectoscope 111 of terminal processed is installed on support frame 110.By being provided for ultrasonic signal of transferring on driving car 1 Phased array defectoscope 111, it is possible to prevente effectively from crawl device 3 in phased array ultrasonic signal occur due to distance etc. reason production Raw relaxation phenomenon.
In one embodiment, the LED of rotatable video camera and compensation brightness can be installed on front apron 15. The video camera can be installed on front apron 15 by head, realize it is corresponding with pipe circumference 360 ° rotate and with its side of traveling Rotated to corresponding 90 °.By setting video camera, monitoring to its travel condition can be conducive to and to inner-walls of duct defect Detection.
In one embodiment, drive control device 12 can be controlled by remote control from outside.
It is the detection preferably to inner-walls of duct defect in above-described embodiment, the gait of march for driving car 1 can be controlled Between 0-100mm/s.
The driving car 1 of pipe detection scanner of the present utility model, has the advantages that:
Car 1 is driven to carry out electric drive using stepper motor, its structure is simpler, using relatively reliable and efficient and right Can more accurately it be controlled in the stroke of driving car 1.
, can be rapidly with carrying creeping for scanning and searching mechanism by setting plug connector on the front apron 15 in driving car 1 The phase assembly and connection of device 3, both safeguard respectively after can dismantling, and safeguard more convenient.
In addition, by the way that plug connector is arranged on the sliding block 153 that can be in the height direction slided relative to front apron 15, can To cause the driving car 1 to be applicable to the crawl device 3 of a variety of support radiuses.
Embodiment of the present utility model is these are only, the scope of the claims of the present utility model, every profit is not thereby limited The equivalent structure or equivalent flow conversion made with the utility model specification and accompanying drawing content, or directly or indirectly it is used in it The technical field of his correlation, is similarly included in scope of patent protection of the present utility model.

Claims (10)

1. a kind of driving car of pipe detection scanner, it is characterised in that including:
Bottom plate;
The drive control device being assemblied on the bottom plate and an at least driving wheel mechanism;
The driving wheel mechanism includes the stepper motor electrically connected with the drive control device, the master being connected with the stepper motor The axis of a movable block and it is respectively arranged in the drive sprocket axle two ends and stretches out the bottom plate both sides and then the liftoff active of support baseboard Wheel;Be equiped with front apron along the position of the wheel direct of travel on the bottom plate, the front apron be provided with for it is outer Connect the plug connector that crawl device connect pluggablely.
2. the driving car of pipe detection scanner according to claim 1, it is characterised in that:
The front apron offers to slide on chute, the chute along its short transverse is provided with sliding block, and the plug connector is fixed In on the sliding block, by the elastic of nut so that the sliding block is along the slide or locking and then causes the plug connector It is applicable to a variety of bearing heights of crawl device.
3. the driving car of pipe detection scanner according to claim 2, it is characterised in that:
The plug connector includes flange and bulb cutting ferrule, the flange include being arranged at discoid pedestal on the sliding block and The cylindrical side wall formed from the extension of pedestal center, the pedestal encloses a cavity, the side with the side wall Appropriate location offers neck on wall, and the bulb cutting ferrule elastic engaging is inserted in the cavity in the neck with limiting The connecting rod of crawl device it is movable.
4. the driving car of pipe detection scanner according to claim 1, it is characterised in that:
The driving car includes the driven pulley mechanism being assemblied on the bottom plate, and the driven pulley mechanism is in the driving wheel mechanism Drive under move, the driven pulley mechanism includes follower shaft and is respectively arranged in the follower shaft two ends and stretches out described Bottom plate both sides and then the liftoff driven wheel of support baseboard.
5. the driving car of pipe detection scanner according to claim 4, it is characterised in that:
The adhesion wheel and the driven wheel use magnetic wheel.
6. the driving car of pipe detection scanner according to claim 1, it is characterised in that:
It is described driving car also include left plate, right plate, rear baffle and cover plate, the left plate, the right plate, it is described before Baffle plate and the rear baffle, which are enclosed, to be arranged on the bottom plate, and the cover plate is covered on the left plate, the right plate, described On the top that front apron and the rear baffle are enclosed.
7. the driving car of pipe detection scanner according to claim 6, it is characterised in that:
It is inserted with a support frame on the cover plate, one is used to transferring ultrasonic signal on crawl device to the phased array of external control terminal Defectoscope is installed on support frame as described above.
8. the driving car of pipe detection scanner according to claim 6, it is characterised in that:
The bottom plate, the left plate, the right plate, the front apron, the rear baffle and the cover plate use aluminium Alloy or stainless steel material are made.
9. the driving car of pipe detection scanner according to claim 1, it is characterised in that:
The LED of rotatable video camera and compensation brightness is installed on the front apron.
10. the driving car of pipe detection scanner according to claim 1, it is characterised in that:
The drive control device is controlled by remote control from outside.
CN201621304290.XU 2016-11-30 2016-11-30 The driving car of pipe detection scanner Active CN206377403U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621304290.XU CN206377403U (en) 2016-11-30 2016-11-30 The driving car of pipe detection scanner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621304290.XU CN206377403U (en) 2016-11-30 2016-11-30 The driving car of pipe detection scanner

Publications (1)

Publication Number Publication Date
CN206377403U true CN206377403U (en) 2017-08-04

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621304290.XU Active CN206377403U (en) 2016-11-30 2016-11-30 The driving car of pipe detection scanner

Country Status (1)

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CN (1) CN206377403U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108333302A (en) * 2018-01-08 2018-07-27 内蒙古科技大学 A kind of inner surface of pipeline defects detection sensor locator and its application method
CN109058651A (en) * 2018-10-25 2018-12-21 胡友红 A kind of pipeline detection robot walking device
CN109142543A (en) * 2018-07-19 2019-01-04 广东汕头超声电子股份有限公司 A kind of automatic creeping scanning trolley

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108333302A (en) * 2018-01-08 2018-07-27 内蒙古科技大学 A kind of inner surface of pipeline defects detection sensor locator and its application method
CN109142543A (en) * 2018-07-19 2019-01-04 广东汕头超声电子股份有限公司 A kind of automatic creeping scanning trolley
CN109142543B (en) * 2018-07-19 2021-09-28 广东汕头超声电子股份有限公司 Automatic crawling scanning trolley applied to online detection of train wheel surface defects
CN109058651A (en) * 2018-10-25 2018-12-21 胡友红 A kind of pipeline detection robot walking device

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