CN206372539U - A kind of Intelligent drier in carbon white production process - Google Patents
A kind of Intelligent drier in carbon white production process Download PDFInfo
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- CN206372539U CN206372539U CN201720013712.6U CN201720013712U CN206372539U CN 206372539 U CN206372539 U CN 206372539U CN 201720013712 U CN201720013712 U CN 201720013712U CN 206372539 U CN206372539 U CN 206372539U
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- drying tower
- drying
- infrared
- production process
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Abstract
The utility model is related to white carbon manufacture field, Intelligent drier in specially a kind of carbon white production process, on the basis of traditional spray drying, increase infrared generator in drying tower, white carbon is accelerated to dry using infrared baking technology, induction installation is set in white carbon slurry feed pipe, senses that slurry enters automatic start drying device, without artificial control;The beneficial effects of the utility model:This drying device is reasonable in design, simple in construction, easy to use;Using the specific of infrared drying, increase dry uniformity, shorten drying time, improve production efficiency and product quality;Intellectualized starting, intelligentized control method, without artificial participation.
Description
Technical field
The intelligence that the utility model is related in white carbon manufacture field, specially a kind of carbon white production process dries dress
Put.
Background technology
White carbon black production determine it is most of use the precipitation method, precipitated silica is mainly done using spray drying process at present
It is dry.Spray drying is that white carbon feed liquid is separated into tiny droplet using atomizer, and is evaporated rapidly in heated drying medium
The process of solvent formation white carbon power-product.Spray drying has that disengagement area is big, drying time short (several seconds to tens of seconds),
The advantages of few to active ingredient destruction.
A kind of white carbon centrifugal spray drying system is disclosed in Chinese patent storehouse(CN201320123495.8), including top
Drying tower of the end center provided with centrifugal atomizer, the feed liquid conveying device positioned at drying tower feed end, hot air generator, with
The connected tail gas filter of drying tower, in addition to pulverizer and connected baling press at drying tower discharge end,
Drying tower discharge end is provided with the first discharge nozzle and the second discharge nozzle, and the first discharge nozzle is directly connected with baling press, the second discharge nozzle
It is connected with pulverizer.The drying system can reduce the probability that feed liquid glues wall, improve the drying effect of white carbon.
A kind of white carbon spray drying system is disclosed in Chinese patent storehouse(CN201320671077.2), the system includes
Combustion engine, the fuel gas inlet of the combustion engine is connected with fuel gas source, and combustion engine waste gas outlet is connected with direct combustion type hot air stove, hot blast
The outlet of stove high-temperature gas is connected with drying tower gas access, and drying tower material inlet is connected with serum pot, drying tower outlet and gas
Solid separator entrance is connected, and gas-solid separator gas vent is connected with sewage recovering system;By clean combustion gas and air feeding
Combustion engine is burnt, and combustion engine utilizes high-grade heat energy power-generating, and clean low-grade low-temperature flue gas is used as the main heating source of drying tower, reality
The step for having showed the energy is efficiently utilized, and producing clean high-temperature hot-air using direct combustion type hot air stove directly heats hard charcoal black wash
Liquid, dries thermal efficiency height, saves the high temperature resistant stainless steel heat exchange of heat pipe that the coal-fired high temperature hot-blast furnace of indirectly heat must be used, solves
High-temperature heat-exchanging fault rate is high, expensive problem, and equipment reliability is high, operation and maintenance cost is low.
With industrial upgrading, higher requirement is put forward, it is necessary to improve drying to existing white carbon spray drying device
Efficiency, shortens drying time.
Utility model content
The purpose of this utility model is to provide the Intelligent drier in a kind of carbon white production process, in traditional spraying
On the basis of drying, increase infrared generator in drying tower, accelerate white carbon to dry using infrared baking technology, white
Induction installation is set in carbon black slurry feed pipe, senses that slurry enters automatic start drying device, without artificial control.
To achieve these goals, the utility model uses following technical scheme
A kind of Intelligent drier in carbon white production process, it includes, and drying tower 1, discharging opening 2, blast pipe 3, enters
Slurry pipe 4, atomizer 5, induction installation 6, air inlet pipe 7, air-heater 8, support bar 9, infrared generator 10, power line 11, sight
Mouth 12, temperature measuring equipment 13, appliance case 14, control chip 15, power-supply controller of electric 16, guidance panel 17, display screen 18, power supply is examined to open
Close 19, infrared ray adjusting knob 20, Fan Regulation knob 21, humidity detection means 22.
The outside of drying tower 1 is provided with power line 11, observation panel 12, guidance panel 17, and the bottom of drying tower 1 is set
There is discharging opening 2, the top of drying tower 1 is provided with blast pipe 3, enters slurry pipe 4, appliance case 14, and the inside of discharging opening 2 is set
Have a humidity detection means 22, it is described enter slurry pipe 4 be internally provided with induction installation 6, it is described enter slurry pipe 4 pass through drying tower 1
Top and it is connected with atomizer 5, the air inlet pipe 7 is internally provided with temperature measuring equipment 13, described one end of air inlet pipe 7 and drying tower 1
Connection, the other end of air inlet pipe 7 is connected with the air outlet of air-heater 8, and described one end of support bar 9 is fixed with the inwall of drying tower 1 to be connected
Connect, the other end of support bar 9 and infrared generator 10, the appliance case 14 are internally provided with control chip 15, power supply control
Display screen 18, power switch 19, infrared ray adjusting knob 20, Fan Regulation rotation are provided with device 16 processed, the guidance panel 17
Button 21, the control chip 15 respectively with atomizer 5, induction installation 6, air-heater 8, infrared generator 10, temperature measuring equipment 13,
Display screen 18, infrared ray adjusting knob 20, Fan Regulation knob 21, humidity detection means 22 are connected, the power-supply controller of electric
16 respectively with atomizer 5, induction installation 6, air-heater 8, infrared generator 10, power line 11, temperature measuring equipment 13, display screen
18th, power switch 19, humidity detection means 22 are electrically connected.
Preferably, the induction installation 6 is object motion sensor.
Preferably, the infrared generator 10 is medium-wave infrared generator.
Preferably, the temperature measuring equipment 13 is temperature inductor.
Preferably, the humidity detection means 22 is humidity sensor.
The beneficial effects of the utility model:This drying device is reasonable in design, simple in construction, easy to use;Utilize infrared ray
Dry is specific, increases dry uniformity, shortens drying time, improves production efficiency and product quality;Intellectualized starting, intelligence
Energyization is controlled, without artificial participation.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model control flow chart.
In Fig. 1,1- drying towers, 2- discharging openings, 3- blast pipes, 4- enter slurry pipe, 5- atomizers, 6- induction installations, 7- and entered
Tracheae, 8- air-heaters, 9- support bars, 10- infrared generators, 11- power lines, 12- observation panels, 13- temperature measuring equipments, 14- are set
Standby box, 15- control chips, 16- power-supply controller of electric, 17- guidance panels, 18- display screens, 19- power switches, 20- infrared rays are adjusted
Save knob, 21- Fan Regulations knob, 22- humidity detection means.
Embodiment
Below in conjunction with the accompanying drawings and embodiment, the utility model is described in further details
As shown in figure 1, the outside of drying tower 1 is provided with power line 11, observation panel 12, guidance panel 17, the drying
The bottom of tower 1 is provided with discharging opening 2, and the top of drying tower 1 is provided with blast pipe 3, enters slurry pipe 4, appliance case 14, the discharging
Mouthfuls 2 are internally provided with humidity detection means 22, it is described enter slurry pipe 4 be internally provided with induction installation 6, it is described enter slurry pipe 4
It is connected through the top of drying tower 1 and with atomizer 5, the air inlet pipe 7 is internally provided with temperature measuring equipment 13, the air inlet pipe 7 one
End is connected with drying tower 1, and the other end of air inlet pipe 7 is connected with the air outlet of air-heater 8, described one end of support bar 9 and drying tower 1
Inwall is fixedly connected, and the other end of support bar 9 and infrared generator 10, the appliance case 14 are internally provided with control chip
15th, display screen 18, power switch 19, infrared ray adjusting knob 20, wind are provided with power-supply controller of electric 16, the guidance panel 17
Machine adjusting knob 21, the control chip 15 respectively with atomizer 5, induction installation 6, air-heater 8, infrared generator 10, survey
Warm device 13, display screen 18, infrared ray adjusting knob 20, Fan Regulation knob 21, humidity detection means 22 are connected, the electricity
Source controller 16 respectively with atomizer 5, induction installation 6, air-heater 8, infrared generator 10, power line 11, temperature measuring equipment 13,
Display screen 18, power switch 19, humidity detection means 22 are electrically connected.
As shown in Fig. 2 the control chip 15 respectively with atomizer 5, induction installation 6, air-heater 8, infrared generator
10th, temperature measuring equipment 13, display screen 18, infrared ray adjusting knob 20, Fan Regulation knob 21, humidity detection means 22 are connected,
The control chip 15 receives induction installation 6 respectively, temperature measuring equipment 13, infrared ray adjusting knob 20, Fan Regulation knob 21, dry
The information that humidity detector 22 is uploaded, respectively to atomizer 5, air-heater 8, infrared generator 10, display after analysis judgement
Screen 18 issues corresponding instruction.
Operation principle
Induction installation 6, which senses, whether there is slurry entrance into slurry pipe 4, when control chip 15 judges that to have slurry to enter fashionable, control
Coremaking piece 15 is respectively to sending instructions under atomizer 5, air-heater 8, infrared generator 10, atomizer 5, air-heater 8, infrared ray hair
Raw device 10, which starts, starts working;Temperature measuring equipment 13 detects the temperature into air in drying tower 1 and data is uploaded into control core
Piece 15, humidity detection means 22 detection discharging opening 2 at white carbon humidity and data are uploaded to control chip 15, control
Chip 15 is issued to air-heater 8, infrared generator 10 respectively after being judged according to the temperature of upload and the humidity analysis of material
Instruction, adjustment air-heater 8, the working condition of infrared generator 10;Control chip 15 passes through the displays temperature of display screen 18 and thing
The humidity of material;Operating personnel can also adjust heat by adjusting infrared ray adjusting knob 20, Fan Regulation knob 21 manually
The working condition of blower fan 8, infrared generator 10.
Medium-wave infrared drying technology
Medium-wave infrared drying technology can shift big energy in a short time, targetedly can quickly heat.Using
Medium-wave infrared technology, can be heated to larger surface and 3 D workpiece.Medium-wave infrared radiator be gathered middle wave spectrum, it is resistance to
With, construction it is flexible the features such as standard radiator.Its length(Maximum reaches 6M)And power output(Peak power output is
50KW/㎡)It is particularly suitable for continuously using for a long time.Compared to traditional mode of heating, the advantage of medium-wave infrared drying technology is such as
Under:
1st, simple and direct thermaltransmission mode can save energy more than 60%;
2nd, the heating feature " by inner and table " can improve the quality of dry goods;
3rd, due to medium wave wavelength(2.4-2.7um)Extraordinary the absorption spectrum of most of materials can be matched, therefore can had
The need for effect adapts to unlike material workpiece;
4th, in the design process of drying plant, heat protocol can be made to measure according to the performance of heating object.
Finally illustrate, above example only to illustrate the technical solution of the utility model and unrestricted, this area
Other modifications or equivalent substitution that those of ordinary skill is made to the technical solution of the utility model, without departing from this practicality
The spirit and scope of new technique scheme, all should cover among right of the present utility model.
Claims (5)
1. the Intelligent drier in a kind of carbon white production process, it is characterised in that it includes, drying tower(1), discharging opening
(2), blast pipe(3), enter slurry pipe(4), atomizer(5), induction installation(6), air inlet pipe(7), air-heater(8), support bar
(9), infrared generator(10), power line(11), observation panel(12), temperature measuring equipment(13), appliance case(14), control chip
(15), power-supply controller of electric(16), guidance panel(17), display screen(18), power switch(19), infrared ray adjusting knob(20)、
Fan Regulation knob(21), humidity detection means(22);Wherein, the drying tower(1)Outside is provided with power line(11), see
Cha Kou(12), guidance panel(17), the drying tower(1)Bottom is provided with discharging opening(2), the drying tower(1)Top is set
There is blast pipe(3), enter slurry pipe(4), appliance case(14), the discharging opening(2)It is internally provided with humidity detection means(22),
It is described enter slurry pipe(4)It is internally provided with induction installation(6), it is described enter slurry pipe(4)Through drying tower(1)Top and with atomization
Device(5)Connection, the air inlet pipe(7)It is internally provided with temperature measuring equipment(13), the air inlet pipe(7)One end and drying tower(1)Even
Connect, the air inlet pipe(7)The other end and air-heater(8)Air outlet is connected, the support bar(9)One end and drying tower(1)Inwall
It is fixedly connected, the support bar(9)The other end and infrared generator(10), the appliance case(14)It is internally provided with control core
Piece(15), power-supply controller of electric(16), the guidance panel(17)On be provided with display screen(18), power switch(19), infrared ray
Adjusting knob(20), Fan Regulation knob(21), the control chip(15)Respectively with atomizer(5), induction installation(6), heat
Blower fan(8), infrared generator(10), temperature measuring equipment(13), display screen(18), infrared ray adjusting knob(20), Fan Regulation
Knob(21), humidity detection means(22)Connection, the power-supply controller of electric(16)Respectively with atomizer(5), induction installation
(6), air-heater(8), infrared generator(10), power line(11), temperature measuring equipment(13), display screen(18), power switch
(19), humidity detection means(22)Electrical connection.
2. the Intelligent drier in a kind of carbon white production process according to claim 1, it is characterised in that the sense
Answer device(6)For object motion sensor.
3. the Intelligent drier in a kind of carbon white production process according to claim 1, it is characterised in that described red
Outside line generator 10 is medium-wave infrared generator.
4. the Intelligent drier in a kind of carbon white production process according to claim 1, it is characterised in that the survey
Warm device(13)For temperature inductor.
5. the Intelligent drier in a kind of carbon white production process according to claim 1, it is characterised in that described dry
Humidity detector(22)For humidity sensor.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720013712.6U CN206372539U (en) | 2017-01-06 | 2017-01-06 | A kind of Intelligent drier in carbon white production process |
Applications Claiming Priority (1)
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CN201720013712.6U CN206372539U (en) | 2017-01-06 | 2017-01-06 | A kind of Intelligent drier in carbon white production process |
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CN206372539U true CN206372539U (en) | 2017-08-04 |
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CN201720013712.6U Expired - Fee Related CN206372539U (en) | 2017-01-06 | 2017-01-06 | A kind of Intelligent drier in carbon white production process |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111473661A (en) * | 2020-04-15 | 2020-07-31 | 安徽昊东食品科技有限公司 | Based on dried meat floss processing is with upset cooling system |
-
2017
- 2017-01-06 CN CN201720013712.6U patent/CN206372539U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111473661A (en) * | 2020-04-15 | 2020-07-31 | 安徽昊东食品科技有限公司 | Based on dried meat floss processing is with upset cooling system |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170804 Termination date: 20180106 |
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CF01 | Termination of patent right due to non-payment of annual fee |