CN206369225U - A kind of Full-auto gasification boiler control system - Google Patents
A kind of Full-auto gasification boiler control system Download PDFInfo
- Publication number
- CN206369225U CN206369225U CN201621230898.2U CN201621230898U CN206369225U CN 206369225 U CN206369225 U CN 206369225U CN 201621230898 U CN201621230898 U CN 201621230898U CN 206369225 U CN206369225 U CN 206369225U
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- boiler
- frequency converter
- control system
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Abstract
The utility model is related to a kind of Full-auto gasification boiler control system, including boiler body, boiler body includes boiler-burner, boiler-burner switch board, air-introduced machine, air blower and feed pump, boiler-burner switch board, air blower and feed pump are respectively electrically connected with programmable controller by being provided with the circuit of auxiliary reclay, programmable controller is also electrically connected with touch-screen, analog module and the first frequency converter, and analog module is electrically connected with sensor and the second frequency converter；First frequency converter and the second frequency converter electrically connect air-introduced machine, and the second frequency converter is also electrically connected with air blower and feed pump；Modular arrangement, quick, extension easy to maintenance and communication function are powerful, and improving huge conventional relay gasification boiler Control system architecture complexity, maintenance trouble, function simply can not the defect such as expanded function；With automaticity is high, easy to operate, control stabilizing energy-saving, man-machine interface image conversion shows the easy-to-understand labor intensity for reducing workman and maloperation.
Description
Technical field
The utility model is related to the automatic control technology field of environmentally friendly gasification boiler, it particularly relates to a kind of full-automatic
Gasification boiler control system.
Background technology
Gasification boiler control system automaticity is low, and complex operation and control are unstable, it is impossible to reach energy-saving
Effect.
Therefore, develop it is a kind of can the high gasification boiler control system of automaticity, become and need solution badly for professional
Certainly the problem of.
Utility model content
The utility model proposes a kind of Full-auto gasification boiler control system, above-mentioned aspect in existing product is overcome
It is not enough.
The purpose of this utility model is achieved through the following technical solutions：
A kind of Full-auto gasification boiler control system, including boiler body, the boiler body include boiler-burner, pot
Burner switch board, air-introduced machine, air blower and feed pump, the boiler-burner switch board, air blower and feed pump are each logical
Cross and be provided with the circuit of auxiliary reclay and be electrically connected with programmable controller, the programmable controller is also electrically connected with touch
Screen, analog module and the first frequency converter, the analog module are electrically connected with sensor and the second frequency converter；Described first becomes
Frequency device and the second frequency converter electrically connect air-introduced machine, and second frequency converter is also electrically connected with air blower and feed pump；It is described to pass
Sensor includes steam pressure sensor, exhaust gas temperature sensor, differential pressure of water level sensor, fire box temperature sensor, combustion chamber draft
Sensor, gaseous-pressure sensor and compressed air pressure sensor.
Further, the Full-auto gasification boiler control system is electrically connected with dynamic power distribution cabinet.
Further, the steam pressure sensor is electrically connected analog module and steaming by pressure signal distributor
Vapour Flow Meter Based.
Further, the touch-screen and steam flow calculate instrument and are respectively positioned on boiler implosion qin platform, the boiler implosion
Qin platform also includes some indicator lamps.
Further, the programmable controller, analog module, the first frequency converter, the second frequency converter are respectively positioned on PLC controls
In cabinet processed.
Further, the analog module is AD/DA modular converters, and the quantity of the analog module is three, institute
State and standby sensor interface is provided with analog module.
Further, the programmable controller is also electrically connected with audible-visual annunciator and the chain burner of catastrophe failure, institute
State and an auxiliary reclay is set between programmable controller and the chain burner of catastrophe failure.
The beneficial effects of the utility model are：Modular arrangement, quick, extension easy to maintenance and communication function are powerful, change
Entered huge conventional relay gasification boiler Control system architecture complexity, maintenance trouble, function simply can not expanded function etc. lack
Fall into；With automaticity is high, easy to operate, control stabilizing energy-saving, man-machine interface image conversion show easy-to-understand reduction workman
Labor intensity and maloperation, overcome low conventional relay gasification boiler control system automaticity, complex operation fallibility,
Control is unstable to be unable to reach the defects such as energy conservation object.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
In required for the accompanying drawing that uses be briefly described, it should be apparent that, drawings in the following description are only of the present utility model
Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other accompanying drawings.
Fig. 1 is the theory diagram of the Full-auto gasification boiler control system described in the utility model embodiment；
Fig. 2 is the circuit diagram one of the dynamic power distribution cabinet according to Fig. 1；
Fig. 3 is the circuit diagram two of the dynamic power distribution cabinet shown in Fig. 1；
Fig. 4 is the wiring diagram of the dynamic power distribution cabinet shown in Fig. 1；
Fig. 5 is the circuit diagram one of the PLC control cabinet shown in Fig. 1；
Fig. 6 is the circuit diagram two of the PLC control cabinet shown in Fig. 1；
Fig. 7 is the circuit diagram three of the PLC control cabinet shown in Fig. 1；
Fig. 8 is the circuit diagram four of the PLC control cabinet shown in Fig. 1；
Fig. 9 is the circuit diagram five of the PLC control cabinet shown in Fig. 1；
Figure 10 is the wiring diagram of the PLC control cabinet shown in Fig. 1；
Figure 11 is the circuit diagram of the steam flow calculating instrument shown in Fig. 1.
In figure：
1st, touch-screen；2nd, programmable controller；3rd, analog module；4th, auxiliary reclay；5th, the first frequency converter；6th, sense
Device；7th, boiler-burner switch board；8th, air-introduced machine；9th, air blower；10th, feed pump；11st, the second frequency converter；12nd, catastrophe failure connects
Lock burner；13rd, exhaust gas temperature sensor；14th, differential pressure of water level sensor；15th, fire box temperature sensor；16th, combustion chamber draft is passed
Sensor；17th, gaseous-pressure sensor；18th, compressed air pressure sensor；19th, steam flow calculates instrument；20th, audible-visual annunciator；
21st, pressure signal distributor.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art are obtained all belongs to
The scope protected in the utility model.
As shown in figs. 1-11, a kind of Full-auto gasification boiler control system according to the utility model embodiment, bag
Boiler body is included, the boiler body includes boiler-burner, boiler-burner switch board 7, air-introduced machine 8, air blower 9 and feedwater
Pump 10, the boiler-burner switch board 7, air blower 9 and feed pump 10 are respectively electrically connected by being provided with the circuit of auxiliary reclay 4
Programmable controller 2 is connected to, the programmable controller 2 is also electrically connected with touch-screen 1, the frequency converter of analog module 3 and first
5, the analog module 3 is electrically connected with the frequency converter 11 of sensor 6 and second；The frequency converter 11 of first frequency converter 5 and second
Air-introduced machine 8 is electrically connected, second frequency converter 11 is also electrically connected with air blower 9 and feed pump 10；The sensor 6 includes steaming
Vapour pressure force snesor, exhaust gas temperature sensor 13, differential pressure of water level sensor 14, fire box temperature sensor 15, combustion chamber draft sensing
Device 16, gaseous-pressure sensor 17 and compressed air pressure sensor 18.
In a specific embodiment of the present utility model, the Full-auto gasification boiler control system is electrically connected with power and matched somebody with somebody
Electric cabinet.
In a specific embodiment of the present utility model, the steam pressure sensor passes through pressure signal distributor 21
It is electrically connected analog module 3 and steam flow calculates instrument 19.
In a specific embodiment of the present utility model, the touch-screen 1 and steam flow calculate instrument 19 and are respectively positioned on pot
On stove control qin platform, the boiler implosion qin platform also includes some indicator lamps.
In a specific embodiment of the present utility model, the programmable controller 2, analog module 3, the first frequency conversion
Device 5, the second frequency converter 11 are respectively positioned in PLC control cabinet.
In a specific embodiment of the present utility model, the analog module 3 is AD/DA modular converters, the mould
The quantity of analog quantity module 3 is to be provided with standby sensor interface on three, the analog module 3.
In a specific embodiment of the present utility model, the programmable controller 2 is also electrically connected with audible-visual annunciator
20 and the chain burner 21 of catastrophe failure, set between the programmable controller 2 and the chain burner 21 of catastrophe failure in one
Between relay 4.
Above-mentioned technical proposal of the present utility model is understood for convenience, below by way of new to this practicality in specifically used mode
The above-mentioned technical proposal of type is described in detail.
Control system is mainly made up of five big critical pieces, is respectively：Frequency converter, programmable controller 2（PLC）, touch
Screen 1（HIM touch-screens）, analog module 3（AD/DA modules）, auxiliary reclay 4 etc..
Control system, which has two switch boards, includes dynamic power distribution cabinet（Numbering is AC01）And PLC control cabinet（Numbering is
AC02）.
Programmable controller 2 connects touch-screen 1 by PPI communication cables, and operating personnel are started by point touching screen to press
Button sends enabling signal to programmable controller 2, and programmable controller 2 receives startup order and starts to start accordingly by setting procedure
Equipment, i.e., output control signal is to frequency converter（Including the first frequency converter 5, the second frequency converter 11）With auxiliary reclay 4, and pass through
Auxiliary reclay 4 starts relevant device, such as：Air-introduced machine 8, air blower 9, feed pump 10 etc., analog module 3 is by receiving boiler
The signals such as temperature, pressure and the water level of each measuring point simultaneously feed back to each signal in PLC, and PLC detects that the change of each signal comes automatic
Regulation and the output of control relevant device, such as：The frequency size of frequency converter is adjusted, to reach the purpose of systems stabilisation operation；If
The some spot temperatures of boiler, pressure or water level abnormality, PLC can send alarm signal automatically by audible-visual annunciator 20, and touch
Touch screen 1 and point out warning message, the warning message that operating personnel can point out according to touch-screen 1 performs arrestment and runs and overhaul
Boiler relevant device, the data of system operation are stored in touch-screen 1, and operating personnel or plant engineering technical staff can pass through
The reason for information such as data record, the alarm logging that touch-screen 1 is preserved judge and maintenance boiler goes wrong, therefore transport boiler
The easy to operate stabilization of row, easy to maintenance quick, intelligentized control method is energy-efficient.
Boiler load regulation is realized by burner, steam pressure sensor and Steam pressure control device.Adjusted in boiler load
Before section, it is necessary to first confirm that fuel pressure is normal, just allows to be operated.
（1）Firstly the need of the parameter related to spatial load forecasting is configured, such as：Steam pressure control parameter is joined with boiler
Number.
（2）After parameter setting is finished, first select fuel that the burner of boiler implosion cabinet 7 is switched into auto state.
Load Regulation will be controlled in the following manner automatically：
1）When steam pressure is less than upper limit set value, start burner；Under unfaulty conditions, it can be manually pressed by touching
Blowing out key on screen 1, burner stops.
2）After normal operation, when steam pressure is less than lower limit set value, burner starts；When steam pressure is higher than the upper limit
During setting value, burner stops.
3）After burner is normally run, steam pressure is less than when turning pressure ignition, and load runs for big fire, is pressed higher than fire is turned
Switch to small fire operation during power.
The burner of boiler implosion cabinet with switching under auto state, can manually carry out big/small fire switching manually.
When boiler is by can occur catastrophe failure chain reaction under following situations：Steam super-pressure failure, boiler water shortage failure,
Leak detection failure failure, the flame-out failure of burner, blower fan overload；When fuel is combustion gas, failed by gaseous-pressure exception and leak detection
Interlock protection.
When specifically used：
1）Select current combustion device mode of operation：When manual, burner is directly initiated, and operating personnel need boiler to grasp
Switch to manual mode.
2）When Load Regulation selection is manual, Load Regulation is controlled manually, and selection is automatic by PLC internal controls.
3）When boiler is in PLC state of a controls, boiler attendance is, to auto state, to set open furnace pressure as requested
Power, goal pressure, blowing out pressure, superpressure blowing out, tail cigarette is alarmed, the parameter such as tail cigarette superelevation blowing out, is pressed by the startup on touch-screen 1
Button, boiler operatiopn, burner will carry out PID loads after starting according to PLC controls and increase reduction automatic running.
4）When feed pump 10 selects auto state, feed pump 10 is automatically controlled according to ball float control, and feed pump selection can be
Switch between 1# feed pumps, 2# feed pumps and 0；Not termination of pumping when feed pump is manual.
5）During burner malfunctions, first by the burner SR on touch-screen 1, then boiler startup button is pressed, boiler is extensive
Multiple operation.
In summary, by above-mentioned technical proposal of the present utility model, modular arrangement, quick, extension easy to maintenance and
Communication function is powerful, improves huge conventional relay gasification boiler Control system architecture complexity, maintenance trouble, the simple nothing of function
The defects such as method expanded function；With automaticity is high, easy to operate, control stabilizing energy-saving, man-machine interface image conversion shows and led to
The labor intensity of the understandable reduction workman of custom and maloperation, overcome conventional relay gasification boiler control system automaticity
Low, complex operation fallibility, control unstable to be unable to reach the defects such as energy conservation object.
The utility model is not limited to above-mentioned preferred forms, and anyone can draw under enlightenment of the present utility model
Other various forms of products, however, make any change in its shape or structure, it is every that there is same as the present application or phase
Approximate technical scheme, all falls within protection domain of the present utility model.
Claims (7)
1. a kind of Full-auto gasification boiler control system, including boiler body, the boiler body include boiler-burner, boiler
Burner switch board（7）, air-introduced machine（8）, air blower（9）And feed pump（10）, it is characterised in that the boiler-burner control
Cabinet（7）, air blower（9）And feed pump（10）Respectively by being provided with auxiliary reclay（4）Circuit be electrically connected with PLC technology
Device（2）, the programmable controller（2）Also it is electrically connected with touch-screen（1）, analog module（3）With the first frequency converter（5）, institute
State analog module（3）It is electrically connected with sensor（6）With the second frequency converter（11）；First frequency converter（5）With the second frequency conversion
Device（11）Electrically connect air-introduced machine（8）, second frequency converter（11）Also it is electrically connected with air blower（9）And feed pump（10）；Institute
State sensor（6）Including steam pressure sensor, exhaust gas temperature sensor（13）, differential pressure of water level sensor（14）, fire box temperature
Sensor（15）, combustion chamber draft sensor（16）, gaseous-pressure sensor（17）With compressed air pressure sensor（18）.
2. a kind of Full-auto gasification boiler control system according to claim 1, it is characterised in that Full-auto gasification pot
Furnace control system is electrically connected with dynamic power distribution cabinet.
3. a kind of Full-auto gasification boiler control system according to claim 2, it is characterised in that the steam pressure is passed
Sensor passes through pressure signal distributor（21）It is electrically connected analog module（3）Instrument is calculated with steam flow（19）.
4. a kind of Full-auto gasification boiler control system according to claim 3, it is characterised in that the touch-screen（1）
Instrument is calculated with steam flow（19）It is respectively positioned on boiler implosion qin platform, the boiler implosion qin platform also includes some indicator lamps.
5. a kind of Full-auto gasification boiler control system according to claim 4, it is characterised in that the PLC technology
Device（2）, analog module（3）, the first frequency converter（5）, the second frequency converter（11）It is respectively positioned in PLC control cabinet.
6. a kind of Full-auto gasification boiler control system according to claim 5, it is characterised in that the analog module
（3）For AD/DA modular converters, the analog module（3）Quantity be three, the analog module（3）On be provided with it is standby
Sensor interface.
7. a kind of Full-auto gasification boiler control system according to claim 6, it is characterised in that the PLC technology
Device（2）Also it is electrically connected with audible-visual annunciator（20）With the chain burner of catastrophe failure（12）, the programmable controller（2）With it is tight
The chain burner of weight failure（12）Between an auxiliary reclay is set（4）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621230898.2U CN206369225U (en) | 2016-11-16 | 2016-11-16 | A kind of Full-auto gasification boiler control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621230898.2U CN206369225U (en) | 2016-11-16 | 2016-11-16 | A kind of Full-auto gasification boiler control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206369225U true CN206369225U (en) | 2017-08-01 |
Family
ID=59389223
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621230898.2U Expired - Fee Related CN206369225U (en) | 2016-11-16 | 2016-11-16 | A kind of Full-auto gasification boiler control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206369225U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112984564A (en) * | 2021-03-11 | 2021-06-18 | 福建南粤厨具股份有限公司 | Energy-saving environment-friendly integrated stove |
| CN113137766A (en) * | 2021-04-22 | 2021-07-20 | 江西江右净达热能科技有限公司 | Boiler automation control system |
-
2016
- 2016-11-16 CN CN201621230898.2U patent/CN206369225U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112984564A (en) * | 2021-03-11 | 2021-06-18 | 福建南粤厨具股份有限公司 | Energy-saving environment-friendly integrated stove |
| CN112984564B (en) * | 2021-03-11 | 2023-11-21 | 福建南粤厨具股份有限公司 | Energy-saving environment-friendly integrated stove |
| CN113137766A (en) * | 2021-04-22 | 2021-07-20 | 江西江右净达热能科技有限公司 | Boiler automation control system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170801 Termination date: 20181116 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |