CN206369225U - A kind of Full-auto gasification boiler control system - Google Patents

A kind of Full-auto gasification boiler control system Download PDF

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Publication number
CN206369225U
CN206369225U CN201621230898.2U CN201621230898U CN206369225U CN 206369225 U CN206369225 U CN 206369225U CN 201621230898 U CN201621230898 U CN 201621230898U CN 206369225 U CN206369225 U CN 206369225U
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CN
China
Prior art keywords
boiler
frequency converter
control system
electrically connected
full
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Expired - Fee Related
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CN201621230898.2U
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Chinese (zh)
Inventor
潘立春
马水林
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Jiujiang Wisdom Technology Co Ltd
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Jiujiang Wisdom Technology Co Ltd
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Priority to CN201621230898.2U priority Critical patent/CN206369225U/en
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Expired - Fee Related legal-status Critical Current
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  • Control Of Steam Boilers And Waste-Gas Boilers (AREA)

Abstract

The utility model is related to a kind of Full-auto gasification boiler control system, including boiler body, boiler body includes boiler-burner, boiler-burner switch board, air-introduced machine, air blower and feed pump, boiler-burner switch board, air blower and feed pump are respectively electrically connected with programmable controller by being provided with the circuit of auxiliary reclay, programmable controller is also electrically connected with touch-screen, analog module and the first frequency converter, and analog module is electrically connected with sensor and the second frequency converter;First frequency converter and the second frequency converter electrically connect air-introduced machine, and the second frequency converter is also electrically connected with air blower and feed pump;Modular arrangement, quick, extension easy to maintenance and communication function are powerful, and improving huge conventional relay gasification boiler Control system architecture complexity, maintenance trouble, function simply can not the defect such as expanded function;With automaticity is high, easy to operate, control stabilizing energy-saving, man-machine interface image conversion shows the easy-to-understand labor intensity for reducing workman and maloperation.

Description

A kind of Full-auto gasification boiler control system
Technical field
The utility model is related to the automatic control technology field of environmentally friendly gasification boiler, it particularly relates to a kind of full-automatic Gasification boiler control system.
Background technology
Gasification boiler control system automaticity is low, and complex operation and control are unstable, it is impossible to reach energy-saving Effect.
Therefore, develop it is a kind of can the high gasification boiler control system of automaticity, become and need solution badly for professional Certainly the problem of.
Utility model content
The utility model proposes a kind of Full-auto gasification boiler control system, above-mentioned aspect in existing product is overcome It is not enough.
The purpose of this utility model is achieved through the following technical solutions:
A kind of Full-auto gasification boiler control system, including boiler body, the boiler body include boiler-burner, pot Burner switch board, air-introduced machine, air blower and feed pump, the boiler-burner switch board, air blower and feed pump are each logical Cross and be provided with the circuit of auxiliary reclay and be electrically connected with programmable controller, the programmable controller is also electrically connected with touch Screen, analog module and the first frequency converter, the analog module are electrically connected with sensor and the second frequency converter;Described first becomes Frequency device and the second frequency converter electrically connect air-introduced machine, and second frequency converter is also electrically connected with air blower and feed pump;It is described to pass Sensor includes steam pressure sensor, exhaust gas temperature sensor, differential pressure of water level sensor, fire box temperature sensor, combustion chamber draft Sensor, gaseous-pressure sensor and compressed air pressure sensor.
Further, the Full-auto gasification boiler control system is electrically connected with dynamic power distribution cabinet.
Further, the steam pressure sensor is electrically connected analog module and steaming by pressure signal distributor Vapour Flow Meter Based.
Further, the touch-screen and steam flow calculate instrument and are respectively positioned on boiler implosion qin platform, the boiler implosion Qin platform also includes some indicator lamps.
Further, the programmable controller, analog module, the first frequency converter, the second frequency converter are respectively positioned on PLC controls In cabinet processed.
Further, the analog module is AD/DA modular converters, and the quantity of the analog module is three, institute State and standby sensor interface is provided with analog module.
Further, the programmable controller is also electrically connected with audible-visual annunciator and the chain burner of catastrophe failure, institute State and an auxiliary reclay is set between programmable controller and the chain burner of catastrophe failure.
The beneficial effects of the utility model are:Modular arrangement, quick, extension easy to maintenance and communication function are powerful, change Entered huge conventional relay gasification boiler Control system architecture complexity, maintenance trouble, function simply can not expanded function etc. lack Fall into;With automaticity is high, easy to operate, control stabilizing energy-saving, man-machine interface image conversion show easy-to-understand reduction workman Labor intensity and maloperation, overcome low conventional relay gasification boiler control system automaticity, complex operation fallibility, Control is unstable to be unable to reach the defects such as energy conservation object.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art In required for the accompanying drawing that uses be briefly described, it should be apparent that, drawings in the following description are only of the present utility model Some embodiments, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this A little accompanying drawings obtain other accompanying drawings.
Fig. 1 is the theory diagram of the Full-auto gasification boiler control system described in the utility model embodiment;
Fig. 2 is the circuit diagram one of the dynamic power distribution cabinet according to Fig. 1;
Fig. 3 is the circuit diagram two of the dynamic power distribution cabinet shown in Fig. 1;
Fig. 4 is the wiring diagram of the dynamic power distribution cabinet shown in Fig. 1;
Fig. 5 is the circuit diagram one of the PLC control cabinet shown in Fig. 1;
Fig. 6 is the circuit diagram two of the PLC control cabinet shown in Fig. 1;
Fig. 7 is the circuit diagram three of the PLC control cabinet shown in Fig. 1;
Fig. 8 is the circuit diagram four of the PLC control cabinet shown in Fig. 1;
Fig. 9 is the circuit diagram five of the PLC control cabinet shown in Fig. 1;
Figure 10 is the wiring diagram of the PLC control cabinet shown in Fig. 1;
Figure 11 is the circuit diagram of the steam flow calculating instrument shown in Fig. 1.
In figure:
1st, touch-screen;2nd, programmable controller;3rd, analog module;4th, auxiliary reclay;5th, the first frequency converter;6th, sense Device;7th, boiler-burner switch board;8th, air-introduced machine;9th, air blower;10th, feed pump;11st, the second frequency converter;12nd, catastrophe failure connects Lock burner;13rd, exhaust gas temperature sensor;14th, differential pressure of water level sensor;15th, fire box temperature sensor;16th, combustion chamber draft is passed Sensor;17th, gaseous-pressure sensor;18th, compressed air pressure sensor;19th, steam flow calculates instrument;20th, audible-visual annunciator; 21st, pressure signal distributor.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skill in the art are obtained all belongs to The scope protected in the utility model.
As shown in figs. 1-11, a kind of Full-auto gasification boiler control system according to the utility model embodiment, bag Boiler body is included, the boiler body includes boiler-burner, boiler-burner switch board 7, air-introduced machine 8, air blower 9 and feedwater Pump 10, the boiler-burner switch board 7, air blower 9 and feed pump 10 are respectively electrically connected by being provided with the circuit of auxiliary reclay 4 Programmable controller 2 is connected to, the programmable controller 2 is also electrically connected with touch-screen 1, the frequency converter of analog module 3 and first 5, the analog module 3 is electrically connected with the frequency converter 11 of sensor 6 and second;The frequency converter 11 of first frequency converter 5 and second Air-introduced machine 8 is electrically connected, second frequency converter 11 is also electrically connected with air blower 9 and feed pump 10;The sensor 6 includes steaming Vapour pressure force snesor, exhaust gas temperature sensor 13, differential pressure of water level sensor 14, fire box temperature sensor 15, combustion chamber draft sensing Device 16, gaseous-pressure sensor 17 and compressed air pressure sensor 18.
In a specific embodiment of the present utility model, the Full-auto gasification boiler control system is electrically connected with power and matched somebody with somebody Electric cabinet.
In a specific embodiment of the present utility model, the steam pressure sensor passes through pressure signal distributor 21 It is electrically connected analog module 3 and steam flow calculates instrument 19.
In a specific embodiment of the present utility model, the touch-screen 1 and steam flow calculate instrument 19 and are respectively positioned on pot On stove control qin platform, the boiler implosion qin platform also includes some indicator lamps.
In a specific embodiment of the present utility model, the programmable controller 2, analog module 3, the first frequency conversion Device 5, the second frequency converter 11 are respectively positioned in PLC control cabinet.
In a specific embodiment of the present utility model, the analog module 3 is AD/DA modular converters, the mould The quantity of analog quantity module 3 is to be provided with standby sensor interface on three, the analog module 3.
In a specific embodiment of the present utility model, the programmable controller 2 is also electrically connected with audible-visual annunciator 20 and the chain burner 21 of catastrophe failure, set between the programmable controller 2 and the chain burner 21 of catastrophe failure in one Between relay 4.
Above-mentioned technical proposal of the present utility model is understood for convenience, below by way of new to this practicality in specifically used mode The above-mentioned technical proposal of type is described in detail.
Control system is mainly made up of five big critical pieces, is respectively:Frequency converter, programmable controller 2(PLC), touch Screen 1(HIM touch-screens), analog module 3(AD/DA modules), auxiliary reclay 4 etc..
Control system, which has two switch boards, includes dynamic power distribution cabinet(Numbering is AC01)And PLC control cabinet(Numbering is AC02).
Programmable controller 2 connects touch-screen 1 by PPI communication cables, and operating personnel are started by point touching screen to press Button sends enabling signal to programmable controller 2, and programmable controller 2 receives startup order and starts to start accordingly by setting procedure Equipment, i.e., output control signal is to frequency converter(Including the first frequency converter 5, the second frequency converter 11)With auxiliary reclay 4, and pass through Auxiliary reclay 4 starts relevant device, such as:Air-introduced machine 8, air blower 9, feed pump 10 etc., analog module 3 is by receiving boiler The signals such as temperature, pressure and the water level of each measuring point simultaneously feed back to each signal in PLC, and PLC detects that the change of each signal comes automatic Regulation and the output of control relevant device, such as:The frequency size of frequency converter is adjusted, to reach the purpose of systems stabilisation operation;If The some spot temperatures of boiler, pressure or water level abnormality, PLC can send alarm signal automatically by audible-visual annunciator 20, and touch Touch screen 1 and point out warning message, the warning message that operating personnel can point out according to touch-screen 1 performs arrestment and runs and overhaul Boiler relevant device, the data of system operation are stored in touch-screen 1, and operating personnel or plant engineering technical staff can pass through The reason for information such as data record, the alarm logging that touch-screen 1 is preserved judge and maintenance boiler goes wrong, therefore transport boiler The easy to operate stabilization of row, easy to maintenance quick, intelligentized control method is energy-efficient.
Boiler load regulation is realized by burner, steam pressure sensor and Steam pressure control device.Adjusted in boiler load Before section, it is necessary to first confirm that fuel pressure is normal, just allows to be operated.
(1)Firstly the need of the parameter related to spatial load forecasting is configured, such as:Steam pressure control parameter is joined with boiler Number.
(2)After parameter setting is finished, first select fuel that the burner of boiler implosion cabinet 7 is switched into auto state.
Load Regulation will be controlled in the following manner automatically:
1)When steam pressure is less than upper limit set value, start burner;Under unfaulty conditions, it can be manually pressed by touching Blowing out key on screen 1, burner stops.
2)After normal operation, when steam pressure is less than lower limit set value, burner starts;When steam pressure is higher than the upper limit During setting value, burner stops.
3)After burner is normally run, steam pressure is less than when turning pressure ignition, and load runs for big fire, is pressed higher than fire is turned Switch to small fire operation during power.
The burner of boiler implosion cabinet with switching under auto state, can manually carry out big/small fire switching manually.
When boiler is by can occur catastrophe failure chain reaction under following situations:Steam super-pressure failure, boiler water shortage failure, Leak detection failure failure, the flame-out failure of burner, blower fan overload;When fuel is combustion gas, failed by gaseous-pressure exception and leak detection Interlock protection.
When specifically used:
1)Select current combustion device mode of operation:When manual, burner is directly initiated, and operating personnel need boiler to grasp Switch to manual mode.
2)When Load Regulation selection is manual, Load Regulation is controlled manually, and selection is automatic by PLC internal controls.
3)When boiler is in PLC state of a controls, boiler attendance is, to auto state, to set open furnace pressure as requested Power, goal pressure, blowing out pressure, superpressure blowing out, tail cigarette is alarmed, the parameter such as tail cigarette superelevation blowing out, is pressed by the startup on touch-screen 1 Button, boiler operatiopn, burner will carry out PID loads after starting according to PLC controls and increase reduction automatic running.
4)When feed pump 10 selects auto state, feed pump 10 is automatically controlled according to ball float control, and feed pump selection can be Switch between 1# feed pumps, 2# feed pumps and 0;Not termination of pumping when feed pump is manual.
5)During burner malfunctions, first by the burner SR on touch-screen 1, then boiler startup button is pressed, boiler is extensive Multiple operation.
In summary, by above-mentioned technical proposal of the present utility model, modular arrangement, quick, extension easy to maintenance and Communication function is powerful, improves huge conventional relay gasification boiler Control system architecture complexity, maintenance trouble, the simple nothing of function The defects such as method expanded function;With automaticity is high, easy to operate, control stabilizing energy-saving, man-machine interface image conversion shows and led to The labor intensity of the understandable reduction workman of custom and maloperation, overcome conventional relay gasification boiler control system automaticity Low, complex operation fallibility, control unstable to be unable to reach the defects such as energy conservation object.
The utility model is not limited to above-mentioned preferred forms, and anyone can draw under enlightenment of the present utility model Other various forms of products, however, make any change in its shape or structure, it is every that there is same as the present application or phase Approximate technical scheme, all falls within protection domain of the present utility model.

Claims (7)

1. a kind of Full-auto gasification boiler control system, including boiler body, the boiler body include boiler-burner, boiler Burner switch board(7), air-introduced machine(8), air blower(9)And feed pump(10), it is characterised in that the boiler-burner control Cabinet(7), air blower(9)And feed pump(10)Respectively by being provided with auxiliary reclay(4)Circuit be electrically connected with PLC technology Device(2), the programmable controller(2)Also it is electrically connected with touch-screen(1), analog module(3)With the first frequency converter(5), institute State analog module(3)It is electrically connected with sensor(6)With the second frequency converter(11);First frequency converter(5)With the second frequency conversion Device(11)Electrically connect air-introduced machine(8), second frequency converter(11)Also it is electrically connected with air blower(9)And feed pump(10);Institute State sensor(6)Including steam pressure sensor, exhaust gas temperature sensor(13), differential pressure of water level sensor(14), fire box temperature Sensor(15), combustion chamber draft sensor(16), gaseous-pressure sensor(17)With compressed air pressure sensor(18).
2. a kind of Full-auto gasification boiler control system according to claim 1, it is characterised in that Full-auto gasification pot Furnace control system is electrically connected with dynamic power distribution cabinet.
3. a kind of Full-auto gasification boiler control system according to claim 2, it is characterised in that the steam pressure is passed Sensor passes through pressure signal distributor(21)It is electrically connected analog module(3)Instrument is calculated with steam flow(19).
4. a kind of Full-auto gasification boiler control system according to claim 3, it is characterised in that the touch-screen(1) Instrument is calculated with steam flow(19)It is respectively positioned on boiler implosion qin platform, the boiler implosion qin platform also includes some indicator lamps.
5. a kind of Full-auto gasification boiler control system according to claim 4, it is characterised in that the PLC technology Device(2), analog module(3), the first frequency converter(5), the second frequency converter(11)It is respectively positioned in PLC control cabinet.
6. a kind of Full-auto gasification boiler control system according to claim 5, it is characterised in that the analog module (3)For AD/DA modular converters, the analog module(3)Quantity be three, the analog module(3)On be provided with it is standby Sensor interface.
7. a kind of Full-auto gasification boiler control system according to claim 6, it is characterised in that the PLC technology Device(2)Also it is electrically connected with audible-visual annunciator(20)With the chain burner of catastrophe failure(12), the programmable controller(2)With it is tight The chain burner of weight failure(12)Between an auxiliary reclay is set(4).
CN201621230898.2U 2016-11-16 2016-11-16 A kind of Full-auto gasification boiler control system Expired - Fee Related CN206369225U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621230898.2U CN206369225U (en) 2016-11-16 2016-11-16 A kind of Full-auto gasification boiler control system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621230898.2U CN206369225U (en) 2016-11-16 2016-11-16 A kind of Full-auto gasification boiler control system

Publications (1)

Publication Number Publication Date
CN206369225U true CN206369225U (en) 2017-08-01

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112984564A (en) * 2021-03-11 2021-06-18 福建南粤厨具股份有限公司 Energy-saving environment-friendly integrated stove
CN113137766A (en) * 2021-04-22 2021-07-20 江西江右净达热能科技有限公司 Boiler automation control system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112984564A (en) * 2021-03-11 2021-06-18 福建南粤厨具股份有限公司 Energy-saving environment-friendly integrated stove
CN112984564B (en) * 2021-03-11 2023-11-21 福建南粤厨具股份有限公司 Energy-saving environment-friendly integrated stove
CN113137766A (en) * 2021-04-22 2021-07-20 江西江右净达热能科技有限公司 Boiler automation control system

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20170801

Termination date: 20181116

CF01 Termination of patent right due to non-payment of annual fee