CN206356848U - A kind of Megawatt fan axis system Intelligent assembly platform - Google Patents
A kind of Megawatt fan axis system Intelligent assembly platform Download PDFInfo
- Publication number
- CN206356848U CN206356848U CN201720041212.3U CN201720041212U CN206356848U CN 206356848 U CN206356848 U CN 206356848U CN 201720041212 U CN201720041212 U CN 201720041212U CN 206356848 U CN206356848 U CN 206356848U
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- base
- gear
- support base
- main shaft
- box
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Abstract
A kind of Megawatt fan axis system Intelligent assembly platform, including base, gear-box supporting mechanism is provided with base, main shaft support mechanism, for detecting the horizontal detector of gear-box endoporus levelness and making the centralising device of main shaft and gear-box endoporus centering, the gear-box supporting mechanism includes the preceding fixed supporting seat and rear fixed supporting seat being arranged on base, the main shaft support mechanism includes support flat board, preceding mobile support base and rear mobile support base, the support flat board is connected by the slide rail of front and rear setting with base, left and right is provided with the slideway corresponding with preceding mobile support base and rear mobile support base on support flat board, the preceding fixed supporting seat, fixed supporting seat afterwards, preceding mobile support base and rear mobile support base are provided with vertical governor motion.The utility model reasonable in design, easy to use, efficiency of assembling is high and precision is high, effectively solve manual assembly waste time and energy, low precision the problems such as.
Description
Technical field
The utility model is related to a kind of axis system mounting plate, and particularly a kind of Megawatt fan axis system is intelligently filled
With platform.
Background technology
At present, the axis system assembling working contents of wind power generating set are the docking of main shaft and gear-box, now
Major part is to be docked by manually operating driving to play main shaft to gear-box endoporus.The diameter of main shaft is general in 440mm ~ 520mm,
Tolerance is -0.05 to -0.09, and gear-box tolerance is+0.063 to 0, it is known that tolerance fit is 0.05 to 0.153, Er Qiezhu
The weight of axle is general, and at 5 tons or so, gear-box weight is general at 15 tons or so, and the centering operation for so big object is very tired
Difficult.Assembling is gone by operative's driving lifting main shaft, difficulty is very big, and piece main shaft of assembling probably needs 3 workmans at present
Operate or so 6 hours.
Because size is big, weight weight, current assembling mode is also easy to cause the outerface of spindle or gear-box bore area
Damage, causes intensity to decline.
The content of the invention
The technical problems to be solved in the utility model is in view of the shortcomings of the prior art, to propose a kind of Megawatt fan main shaft
System Intelligent assembly platform.
The technical problems to be solved in the utility model is achieved through the following technical solutions, a kind of Megawatt fan main shaft
System Intelligent assembly platform, is characterized in：Including base, be provided with base gear-box supporting mechanism, main shaft support mechanism,
It is described for detecting the horizontal detector of gear-box endoporus levelness and making the centralising device of main shaft and gear-box endoporus centering
Gear-box supporting mechanism includes the preceding fixed supporting seat and rear fixed supporting seat being arranged on base, main shaft support mechanism bag
Include support flat board, preceding mobile support base and after move support base, the support flat board passes through the slide rail of front and rear setting and base connects
Connect, left and right is provided with the slideway corresponding with preceding mobile support base and rear mobile support base on support flat board, described preceding fixed
Support base, rear fixed supporting seat, preceding mobile support base and rear mobile support base are provided with vertical governor motion.
The technical problems to be solved in the utility model can also be come further to realize by the following technical programs：The assembling is put down
Platform also includes the draw-off gear for driving main shaft to enter gear-box endoporus.
The technical problems to be solved in the utility model can also be come further to realize by the following technical programs：The drawing
Device is hydraulic drawing device.
The technical problems to be solved in the utility model can also be come further to realize by the following technical programs：The level
Test device is electrolevel.
The technical problems to be solved in the utility model can also be come further to realize by the following technical programs：The centering
Device is electronic dial gauge.
Compared with prior art, the utility model can the preceding fixed supporting seat of regulation and afterwards fixed branch up and down by setting
Seat is supportted to adjust gear-box horizontal axis；Movable support flat board is set, and can regulation, left and right up and down setting thereon
Mobile preceding mobile support base and rear mobile support base place main shaft；Horizontal detector is set to determine the level of gear-box endoporus
Degree；Centralising device is set to make main shaft and gear-box axis centering；Draw-off gear is set to drive main shaft to enter in gear-box endoporus.This
Utility model reasonable in design, easy to use, efficiency of assembling is high and precision is high, effectively solve manual assembly waste time and energy,
The problems such as low precision.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 represents to install the structural representation of draw-off gear in Fig. 1.
Embodiment
Reference picture 1, Fig. 2, a kind of Megawatt fan axis system Intelligent assembly platform, including base 2, are set on base
There are gear-box supporting mechanism, main shaft support mechanism, the horizontal detector 9 for detecting the endoporus levelness of gear-box 10 and make master
Axle 7 and the centralising device 8 of gear-box endoporus centering, the horizontal detector is the electronic horizon being placed in gear-box endoporus
Instrument, the centralising device is the electronic dial gauge for being fixed on front-end of spindle, and the electric amesdial gos deep into gear-box endoporus；
The gear-box supporting mechanism includes the preceding fixed supporting seat 3 and rear fixed supporting seat 1 being arranged on base, described
Main shaft support mechanism includes support flat board 4, preceding mobile support base 6 and rear mobile support base 5, and the support flat board is set by front and rear
The slide rail put is connected with base, and left and right is provided with corresponding with preceding mobile support base and rear mobile support base on support flat board
Slideway, the preceding fixed supporting seat, rear fixed supporting seat, preceding mobile support base and rear mobile support base are provided with vertical tune
Mechanism is saved, the governor motion can be from hydraulic cylinder flexible up and down；
The mounting plate also includes the draw-off gear 11 for driving main shaft to enter gear-box endoporus, and the draw-off gear is hydraulic pressure
Drawbench.
The operating method of the utility model is：Gear-box 10 is lifted on gear-box supporting mechanism first, gear-box
Above two fulcrums are placed on two preceding fixed supporting seats 3, behind be placed on rear fixed supporting seat 1, then in gear-box
Electrolevel 9, the preceding fixed supporting seat 3 of Signal Regulation and rear fixed supporting seat 1 exported according to electrolevel are placed in hole
Height, the endoporus of gear-box is reached level.
Main shaft 7 is lifted into main shaft support mechanism, the mobile He of support base 6 before being individually placed to of the antero posterior axis bearing on main shaft
After move on support base 5, electronic dial gauge 8 is arranged on front-end of spindle, and electronic dial gauge goed deep into gear-box endoporus,
The rotation of hand-turning main shaft is turned around, electronic dial gauge output centering data, mobile support base and rear mobile support before adjusting up and down
Seat height degree, makes main shaft be adjusted to and gear-box bore parallel state.Simultaneously according to the output data of electronic dial gauge, left and right adjusting
Preceding mobile support base and rear mobile support base, make main shaft and gear-box endoporus centering.After centering terminates, hand-turning master again
Axle, the feedback signal exported according to electronic dial gauge examines centering effect.After meeting to middle requirement, centering tooling of dismantling.
Hydraulic drawing device 11 is arranged in gear-box endoporus, the pull rod shaft of its front end is filled in main shaft, hydraulic pressure is drawn
Device action is pulled out, drives main shaft to slowly enter gear-box endoporus, axis system matching requirements are completed.Drawing can be set in hydraulic drawing device
Power size, is easy to regulation pulling capacity to reach and meets assembling and do not damage main shaft or gear-box endoporus requirement.
Claims (5)
1. a kind of Megawatt fan axis system Intelligent assembly platform, it is characterised in that：Including base, set with teeth on base
Roller box supporting mechanism, main shaft support mechanism, the horizontal detector for detecting gear-box endoporus levelness and make main shaft and tooth
The centralising device of roller box endoporus centering, the gear-box supporting mechanism includes the preceding fixed supporting seat being arranged on base and rear solid
Determine support base, the main shaft support mechanism include support flat board, preceding mobile support base and after move support base, the support flat board
It is connected by the slide rail of front and rear setting with base, left and right is provided with and preceding mobile support base and rear mobile support on support flat board
The corresponding slideway of seat, the preceding fixed supporting seat, rear fixed supporting seat, preceding mobile support base and rear mobile support base are respectively provided with
There is vertical governor motion.
2. a kind of Megawatt fan axis system Intelligent assembly platform according to claim 1, it is characterised in that：The assembling
Platform also includes the draw-off gear for driving main shaft to enter gear-box endoporus.
3. a kind of Megawatt fan axis system Intelligent assembly platform according to claim 2, it is characterised in that：It is described to draw
Pulling device is hydraulic drawing device.
4. a kind of Megawatt fan axis system Intelligent assembly platform according to claim 1, it is characterised in that：The water
Flat test device is electrolevel.
5. a kind of Megawatt fan axis system Intelligent assembly platform according to claim 1, it is characterised in that：It is described right
Middle device is electronic dial gauge.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720041212.3U CN206356848U (en) | 2017-01-13 | 2017-01-13 | A kind of Megawatt fan axis system Intelligent assembly platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720041212.3U CN206356848U (en) | 2017-01-13 | 2017-01-13 | A kind of Megawatt fan axis system Intelligent assembly platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206356848U true CN206356848U (en) | 2017-07-28 |
Family
ID=59379620
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720041212.3U Active CN206356848U (en) | 2017-01-13 | 2017-01-13 | A kind of Megawatt fan axis system Intelligent assembly platform |
Country Status (1)
| Country | Link |
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| CN (1) | CN206356848U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637651A (en) * | 2018-04-13 | 2018-10-12 | 大连理工大学 | A kind of rotary machine rotor part automatic setup system |
| CN111761539A (en) * | 2020-07-03 | 2020-10-13 | 三一重能有限公司 | Main shaft and gear box dismounting device |
| CN112045416A (en) * | 2020-09-16 | 2020-12-08 | 湖州南浔精优机械制造有限公司 | A centrifugal fan placer that is used for quick installation on assembly line frame |
| CN112404936A (en) * | 2020-11-17 | 2021-02-26 | 三门核电有限公司 | Disassembling device and disassembling process for pump shaft of large water pump of power plant |
| CN112872713A (en) * | 2021-02-22 | 2021-06-01 | 上海电气风电集团股份有限公司 | Assembly system and method for assembling main shaft and gear box |
| CN113231971A (en) * | 2021-04-27 | 2021-08-10 | 日照职业技术学院 | Centering device of intelligent assembly platform of fan drive chain |
| CN113634987A (en) * | 2021-07-27 | 2021-11-12 | 国电联合动力技术(连云港)有限公司 | Installation equipment for locking sleeve of high-speed coupler of wind power generator |
-
2017
- 2017-01-13 CN CN201720041212.3U patent/CN206356848U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108637651A (en) * | 2018-04-13 | 2018-10-12 | 大连理工大学 | A kind of rotary machine rotor part automatic setup system |
| CN111761539A (en) * | 2020-07-03 | 2020-10-13 | 三一重能有限公司 | Main shaft and gear box dismounting device |
| CN112045416A (en) * | 2020-09-16 | 2020-12-08 | 湖州南浔精优机械制造有限公司 | A centrifugal fan placer that is used for quick installation on assembly line frame |
| CN112404936A (en) * | 2020-11-17 | 2021-02-26 | 三门核电有限公司 | Disassembling device and disassembling process for pump shaft of large water pump of power plant |
| CN112872713A (en) * | 2021-02-22 | 2021-06-01 | 上海电气风电集团股份有限公司 | Assembly system and method for assembling main shaft and gear box |
| CN113231971A (en) * | 2021-04-27 | 2021-08-10 | 日照职业技术学院 | Centering device of intelligent assembly platform of fan drive chain |
| CN113634987A (en) * | 2021-07-27 | 2021-11-12 | 国电联合动力技术(连云港)有限公司 | Installation equipment for locking sleeve of high-speed coupler of wind power generator |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 222000 No. 108 Tongguan South Road to Shanlou 805-4, Haizhou District, Lianyungang City, Jiangsu Province Patentee after: Shenhai energy technology (Lianyungang) Co.,Ltd. Address before: 222000 No. 108 Tongguan South Road to Shanlou 805-4, Haizhou District, Lianyungang City, Jiangsu Province Patentee before: LIANYUNGANG HUIKE MACHINERY Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder |