CN206356711U - A kind of full-automatic stud welding device - Google Patents
A kind of full-automatic stud welding device Download PDFInfo
- Publication number
- CN206356711U CN206356711U CN201621272503.5U CN201621272503U CN206356711U CN 206356711 U CN206356711 U CN 206356711U CN 201621272503 U CN201621272503 U CN 201621272503U CN 206356711 U CN206356711 U CN 206356711U
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- Prior art keywords
- automatic
- welding gun
- welding
- stud
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- 238000003466 welding Methods 0.000 title claims abstract description 158
- 210000000078 claw Anatomy 0.000 claims abstract description 13
- 230000033001 locomotion Effects 0.000 claims abstract description 12
- 239000000758 substrate Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 6
- 238000005299 abrasion Methods 0.000 description 5
- 229910000679 solder Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000010953 base metal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Abstract
The utility model discloses a kind of full-automatic stud welding device, including jig, including automatic control system, welding gun movement frame, automatic welding gun apparatus, automatic dispatch system, rail plate is mounted in the both sides of the edge of jig length direction, welding gun movement frame is horizontally set on the width of jig, claw of the welding gun movement frame by horizontal gird guide rail and installed in horizontal gird guide rail both sides lower end is constituted, claw is buckled on the rail plate of jig, automatic welding gun apparatus is arranged on horizontal gird guide rail, automatic dispatch system is connected with automatic welding gun apparatus, automatic dispatch system is by sending nail pipeline and the automatic feeding apparatus of stud to constitute, nail pipeline one end is sent to be connected with the automatic feeding apparatus of stud, the other end is connected with automatic welding gun apparatus, automatic control system output end is connected with automatic welding gun apparatus input.The utility model ensure that the uniformity of multiple welding perpendicularity, so as to ensure the intensity of stud or screw welding, improve speed of welding and quality.
Description
Technical field
The utility model is related to welding field, more particularly to a kind of full-automatic stud welding device.
Background technology
Traditional welding manner is generally manual work, but welding gun and wlding can not ensure vertically when manually welding
Degree, also can not just ensure quality and the uniformity of sample, the efficiency manually welded is low, of poor quality, the low original of security performance
Because being to restrict the big factors that welding profession develops, stud welding machine is widely used in sheet-metal work, automobile automatic assembly line, electronics
Industry switch cubicle, experiment and Medical Devices, food industry, household electrical appliances industry, Communication Engineering, industrial kitchen, office and bank
Equipment, glass curtain wall structure and insulation technology etc., but stud welding machine still has can not fully achieve multi-faceted operation and frequency
The problem of welding quality that the welding gun pipette tips abrasion and weldering nail insufficient pressure that numerous welding is caused are caused.
The content of the invention
For above-mentioned prior art exist welding efficiency it is low, of poor quality, be difficult to ensure that uniformity, it is impossible to fully achieve many
The problems such as operating and frequently weld the poor welding quality that the welding gun pipette tips caused abrasion and weldering nail insufficient pressure are caused of orientation,
The utility model provides a kind of full-automatic stud welding device, and the utility model can realize stud or screw through automatic dispatch system
Automatic transport is to welding gun, and welding gun is pin-pointed to pad by automatic control system, automatic to trigger welding gun welding screw, whole weldering
Termination process realizes full-automatic arc stud welding Welder by the conveying of automatic control system control weldering nail, welding gun positioning, welding machine triggering work
Skill, automatic welding device, it is ensured that the perpendicularity of welding gun, stud or weldering nail and platform mother metal, and ensure that repeatedly
The uniformity of perpendicularity is welded, so that the intensity of stud or screw welding has been ensured, automatic welding weldering in most slow 4 seconds
Point, it is per minute to reach 15-20 point, speed of welding is substantially increased, stud welding screw is blowed using low-pressure air, this mode ratio
Chain conveying cost is low, conveying power consumption is low and conveying is reliable convenient, and servo control mechanism ensure that being accurately positioned for welding gun solder joint, and
Possesses pipette tips pressure regulation device, the welding that frequently welding can be overcome to cause welding gun pipette tips abrasion, weldering nail insufficient pressure to cause
The problem of quality, the problem of also efficiently solving dynamic clamping force influence welding quality between new and old pipette tips.
To achieve the above object, the utility model is realized in：A kind of full-automatic stud welding device, including welding
Platform, in addition to automatic control system, welding gun movement frame, automatic welding gun apparatus, automatic dispatch system, it is long in the jig
The both sides of the edge in degree direction are mounted on rail plate, and the welding gun movement frame is horizontally set on the width of jig
On, claw of the welding gun movement frame by horizontal gird guide rail and installed in horizontal gird guide rail both sides lower end is constituted, the card
Pawl is buckled on the rail plate of jig, and the automatic welding gun apparatus is arranged on horizontal gird guide rail, the automatic row
System is sent to be connected with automatic welding gun apparatus, automatic dispatch system is described to send by sending nail pipeline and the automatic feeding apparatus of stud to constitute
Pipeline one end is connected nail with the automatic feeding apparatus of stud, the other end is connected with automatic welding gun apparatus, completes stud or screw just
Really arrange and bulk-breaking conveying technique, the automatic control system output end is connected with automatic welding gun apparatus input.
It is preferred that, the automatic welding gun apparatus includes welding gun, pressure regulation device, welding gun carriage, substrate.The weldering
The front end of rifle carriage is provided with bayonet socket, and the welding gun is arranged at bayonet socket, and the pressure regulation device is arranged on welding gun cunning
Dynamic device upper end, the welding gun carriage is arranged on substrate front end face, and claw, the claw are provided with substrate rear end face
It is buckled on horizontal gird guide rail.
It is further preferred that the welding gun carriage is made up of fixed mount and slide, the fixed mount is " 7 " font,
The slide buckle is arranged in fixed mount vertical plate central boss, forms moveable structure up and down.
It is further preferred that be provided with control module on the fixed mount level board, control module input with it is automatic
The output end of control system is connected, and the output end of control module is connected with welding gun.
It is further preferred that the control module is integrated circuit.
It is preferred that, the pressure regulation device is made up of screw mandrel, spring and the knob on screw mandrel, and the knob is set
Put in the upper end of spring, adjust knob, the extruding force of adjustment welding gun carriage front end buckle can be achieved in elastic spring.
It is preferred that, the automatic control system is made up of PLC, servo-control system and welding machine, realizes accurate control
The positioning of welding gun processed.
It is preferred that, the automatic feeding apparatus of stud includes frame and the automatic diffuser of stud, and realization is automatically performed stud
Or the welding process flow such as the conveying of screw.
The utility model has the following advantages that：Stud or screw and wlding perpendicularity are the important fingers for ensureing weld strength
Mark, typically requires that the perpendicularity between stud or screw and wlding can not be more than 5 °.This automatic welding device, it is ensured that welding gun
The perpendicularity of stud or weldering nail and platform mother metal, and the uniformity of multiple welding perpendicularity is ensure that, so as to ensure
The intensity of stud or screw welding；Welding efficiency, manual welding 6-8 point per minute are improved, and automatic welding is most slow 4 seconds
One solder joint of clock, it is per minute to reach 15-20 point, substantially increase speed of welding；The feeding style of reliable low power consuming, is used
Low-pressure air blows stud welding screw, and this mode is lower than chain conveying cost, conveying power consumption is low and conveying is reliable convenient；Servo control mechanism
Being accurately positioned for welding gun solder joint is ensure that, and possesses pipette tips pressure regulation device, frequently welding can be overcome to cause welding gun rifle
The problem of welding quality that head abrasion, weldering nail insufficient pressure are caused, also efficiently solve dynamic clamping force shadow between new and old pipette tips
The problem of ringing welding quality.
Brief description of the drawings
Fig. 1 is the utility model overall structure figure.
Fig. 2 is the utility model automatic welding gun apparatus structure chart.
In figure：1- automatic control systems, 2- jigs, 3- welding gun movement frames, 4- automatic welding gun apparatus, 5- send nail to manage
Road, the automatic feeding apparatus of 6- studs, 7- welding guns, 8- pressure regulation devices, 9- welding gun carriages, 10- substrates, 11- slides,
12- fixed plates, the automatic dispatch systems of 13-, 14- rail plates, 15- horizontal gird guide rails, 16- claws, 17- bayonet sockets, 18- controls
Module, 19- frames, the automatic diffuser of 20- studs.
Embodiment
With reference to specific embodiment, the utility model will be further described.
Embodiment：With reference to shown in Fig. 1 and Fig. 2, a kind of full-automatic stud welding device, including jig 2, in addition to from
Autocontrol system 1, welding gun movement frame 3, automatic welding gun apparatus 4, automatic dispatch system 13, automatic control system 1 is by PLC controls
Device, servo-control system and welding machine composition, the output end of automatic control system 1 are connected with the input of automatic welding gun apparatus 4, form one
Individual intelligent control and operating system；Rail plate 14, welding gun motion are mounted in the both sides of the edge of the length direction of jig 2
Frame 3 is horizontally arranged on the width of jig 2, and welding gun movement frame 3 is horizontal by horizontal gird guide rail 15 and installed in level
The claw 16 of beam guide rail both sides lower end is constituted, and claw 16 is buckled on the rail plate 14 of jig, and automatic welding gun apparatus 4 is pacified
On horizontal gird guide rail 15, automatic welding gun apparatus 4 includes welding gun 7, pressure regulation device 8, welding gun carriage 9, substrate
10, the front end of welding gun carriage 9 is provided with bayonet socket 17, and welding gun is arranged at bayonet socket 17, and welding gun carriage 9 is by fixed mount 12
Constituted with slide 11, fixed mount 12 is " 7 " font, the buckle of slide 11 is arranged in the vertical plate central boss of fixed mount 12, solid
Determine control module 18 is installed on the level board of frame 12, control module 18 is integrated circuit, the input of control module 18 and automatic control
The output end of system 1 processed is connected, and the output end of control module 18 is connected with welding gun 7；Pressure regulation device 8 is slided installed in welding gun
The upper end of device 9, it is connected with the bayonet socket 17 of welding gun carriage front end, pressure regulation device 8 is by screw mandrel, spring and installed in screw mandrel
On knob composition, knob be arranged on spring upper end, adjust knob, elastic spring, can be achieved adjustment welding gun carriage before
Hold the extruding force of buckle；Welding gun carriage 9 is arranged on the front end face of substrate 10, and claw is provided with the rear end face of substrate 10, is blocked
Pawl is buckled on horizontal gird guide rail 15；Automatic dispatch system 13 is connected with automatic welding gun apparatus 4, and automatic dispatch system 13 includes
Nail pipeline 5 and the automatic feeding apparatus 6 of stud are sent, the automatic feeding apparatus 6 of stud is made up of frame 19 and the automatic diffuser 20 of stud.
Under use state, welding base metal is placed on jig, the input of automatic welding gun apparatus is with automatically controlling
The output end of system is connected, in the presence of the PLC and servo-control system of automatic control system, automatic welding gun apparatus
Can be moved along horizontal gird guide rail and the rail plate on jig, thus realize the comprehensive of jig and
Multiple spot control is operated, and stud or screw are arranged one by stud or screw through the automatic diffuser of stud in the automatic feeding apparatus of stud
Cause, and then stud or screw are followed closely into pipeline to welding gun through sending, welding gun is pin-pointed to pad by automatic control system, from
Dynamic triggering welder stud or screw, whole welding process is by the conveying of automatic control system control weldering nail, welding gun positioning, welding machine
Work is triggered, full-automatic stud welding technology is realized；Stud or screw and wlding perpendicularity are the important fingers for ensureing weld strength
Mark, typically requires that the perpendicularity between stud or screw and wlding can not be more than 5 °, manually welding welding-gun and wlding can not
Ensure perpendicularity, can not more ensure to follow closely to obtain uniformity more, and this automatic welding device, it is ensured that welding gun stud welding screw and platform
The perpendicularity of mother metal, and the uniformity of multiple welding perpendicularity is ensure that, and then ensured the strong of stud screw welding
Degree；The most slow 4 seconds solder joints of automatic welding, it is per minute to reach 15-20 point, substantially increase speed of welding.Using
Low-pressure air blows stud or screw, and this mode is lower than chain conveying cost, conveying power consumption is low and conveying is reliable convenient；PLC is controlled
Device processed and servo-control system ensure that being accurately positioned for welding gun solder joint, and automatic welding gun apparatus includes pressure regulation device,
Pressure regulation device is by adjusting knob, and the elastic power of regulation and control bayonet socket, which can be achieved, can overcome frequently welding to cause welding gun pipette tips
The problem of welding quality that abrasion, stud or screw insufficient pressure are caused, clamping force becomes between also efficiently solving new and old pipette tips
The problem of changing influence welding quality.
Claims (9)
1. a kind of full-automatic stud welding device, including jig, it is characterised in that：Transported including automatic control system, welding gun
Moving frame, automatic welding gun apparatus, automatic dispatch system, are mounted on slip in the both sides of the edge of the jig length direction and lead
Rail, the welding gun movement frame is horizontally set on the width of jig, and the welding gun movement frame is by horizontal gird guide rail
With the claw composition installed in horizontal gird guide rail both sides lower end, the claw is buckled on the rail plate of jig, institute
Automatic welding gun apparatus is stated on horizontal gird guide rail, the automatic dispatch system is connected with automatic welding gun apparatus, automatic row
System is sent by sending nail pipeline and the automatic feeding apparatus of stud to constitute, it is described to send nail pipeline one end and the automatic feeding apparatus phase of stud
Even, the other end is connected with automatic welding gun apparatus, and the automatic control system output end is connected with automatic welding gun apparatus input.
2. a kind of full-automatic stud welding device according to claim 1, it is characterised in that：The automatic welding gun apparatus bag
Include welding gun, pressure regulation device, welding gun carriage, substrate.
3. a kind of full-automatic stud welding device according to claim 2, it is characterised in that：The welding gun carriage
Front end is provided with bayonet socket, and the welding gun is arranged at bayonet socket, and the pressure regulation device is arranged on welding gun carriage upper end, institute
Welding gun carriage is stated on substrate front end face, claw is provided with substrate rear end face, it is horizontal that the claw is buckled in level
On beam guide rail.
4. a kind of full-automatic stud welding device according to claim 3, it is characterised in that：The welding gun carriage by
Fixed mount and slide composition, the fixed mount is " 7 " font, and the slide buckle is arranged on fixed mount vertical plate central boss
On.
5. a kind of full-automatic stud welding device according to claim 4, it is characterised in that：In the level of the fixed mount
Control module is provided with face, control module input is connected with the output end of automatic control system, the output end of control module
It is connected with welding gun.
6. a kind of full-automatic stud welding device according to claim 5, it is characterised in that：The control module is integrated
Circuit.
7. a kind of full-automatic stud welding device according to claim 2, it is characterised in that：The pressure regulation device by
Screw mandrel, spring and the knob composition on screw mandrel, the knob are arranged on the upper end of spring.
8. a kind of full-automatic stud welding device according to claim 1, it is characterised in that：The automatic control system by
PLC, servo-control system and welding machine composition.
9. a kind of full-automatic stud welding device according to claim 1, it is characterised in that：The automatic dispatch dress of stud
Put including frame and the automatic diffuser of stud.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621272503.5U CN206356711U (en) | 2016-11-25 | 2016-11-25 | A kind of full-automatic stud welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621272503.5U CN206356711U (en) | 2016-11-25 | 2016-11-25 | A kind of full-automatic stud welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206356711U true CN206356711U (en) | 2017-07-28 |
Family
ID=59372430
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621272503.5U Expired - Fee Related CN206356711U (en) | 2016-11-25 | 2016-11-25 | A kind of full-automatic stud welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206356711U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322144A (en) * | 2017-08-16 | 2017-11-07 | 深圳市迈思克科技有限公司 | A kind of CNC arc stud weldings special plane |
| CN108746950A (en) * | 2018-06-28 | 2018-11-06 | 洛阳市锐创电气设备有限公司 | A kind of capacitor discharge type automatic welding gun of full-automatic numerical control stud welding machine |
| CN110640281A (en) * | 2019-10-17 | 2020-01-03 | 浙江创利焊接科技股份有限公司 | Intelligent self-adaptive device for workpiece height of stud welding device |
| CN111390353A (en) * | 2020-03-12 | 2020-07-10 | 中国核工业华兴建设有限公司 | Automatic welding device for submerged arc stud welding of reinforcing steel bars |
| CN114054911A (en) * | 2020-07-30 | 2022-02-18 | 江苏金恒信息科技股份有限公司 | Stud welding gun nail cleaning device |
| CN115125472A (en) * | 2021-03-24 | 2022-09-30 | 兰州交通大学 | Method for spraying aluminum metal layer on surface of copper plate based on stud welding |
-
2016
- 2016-11-25 CN CN201621272503.5U patent/CN206356711U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322144A (en) * | 2017-08-16 | 2017-11-07 | 深圳市迈思克科技有限公司 | A kind of CNC arc stud weldings special plane |
| CN107322144B (en) * | 2017-08-16 | 2023-04-07 | 深圳市迈思克科技有限公司 | CNC stud welding special plane |
| CN108746950A (en) * | 2018-06-28 | 2018-11-06 | 洛阳市锐创电气设备有限公司 | A kind of capacitor discharge type automatic welding gun of full-automatic numerical control stud welding machine |
| CN110640281A (en) * | 2019-10-17 | 2020-01-03 | 浙江创利焊接科技股份有限公司 | Intelligent self-adaptive device for workpiece height of stud welding device |
| CN111390353A (en) * | 2020-03-12 | 2020-07-10 | 中国核工业华兴建设有限公司 | Automatic welding device for submerged arc stud welding of reinforcing steel bars |
| CN111390353B (en) * | 2020-03-12 | 2021-12-07 | 中国核工业华兴建设有限公司 | Automatic welding device for submerged arc stud welding of reinforcing steel bars |
| CN114054911A (en) * | 2020-07-30 | 2022-02-18 | 江苏金恒信息科技股份有限公司 | Stud welding gun nail cleaning device |
| CN115125472A (en) * | 2021-03-24 | 2022-09-30 | 兰州交通大学 | Method for spraying aluminum metal layer on surface of copper plate based on stud welding |
| CN115125472B (en) * | 2021-03-24 | 2024-01-26 | 兰州交通大学 | Method for spraying aluminum metal layer on surface of copper plate based on stud welding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170728 |