CN206343490U - Plate surface micro-structural ploughs plough building mortion - Google Patents
Plate surface micro-structural ploughs plough building mortion Download PDFInfo
- Publication number
- CN206343490U CN206343490U CN201621449411.XU CN201621449411U CN206343490U CN 206343490 U CN206343490 U CN 206343490U CN 201621449411 U CN201621449411 U CN 201621449411U CN 206343490 U CN206343490 U CN 206343490U
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- China
- Prior art keywords
- structural
- micro
- plough
- roller
- plate surface
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Abstract
The utility model is related to a kind of plate surface micro-structural and ploughs plough building mortion, belongs to mechanical engineering field.Platen assembly above cultivated plough component with being fixedly connected, and pressure cylinder is assemblied on bearing plate, and the piston rod of pressure cylinder is coupled with roller bearing, roller and roller bearing assembly connection, is fixedly connected below bearing plate with support column, micro-structural bed die below support column with being fixedly connected；Clamping claw is connected by lower regular jaw with supporting plate, it is slidably connected below supporting plate with one group of guide rail, the guide rail is fixedly connected on base, middle part and guide holder consolidation below supporting plate, guide holder and screw flight connection, screw rod is by bearing on base, and the end of screw rod and motor connection, described platen assembly are fixed on base by micro-structural bed die.Advantage is to employ pressure roller and arm-tie and plough plough to promote sheet material section to produce micro-structural, improves forming efficiency, realizes the low cost shaping of the cultivated plough of plate surface micro-structural.
Description
Technical field
The utility model belongs to mechanical engineering field, refer in particular to for plate surface shape micro-structural a kind of plasticity into
The device of shape.
Background technology
At present, the shaping of plate surface micro-structural largely employs the processing such as machining, Laser Processing and etching
Method, but above processing method is higher for the processing efficiency of small area workpiece, and for the board of larger area,
Forming efficiency is low, high expensive.With the development of science and technology, the application of the large area sheet material surface micro-structure with biomimetic features
It is possibly realized, in order to tackle the market demand of plate surface micro-structural, invents a kind of technically reliable, cheap former
The quick application and development of micro-structural will be conducive to.
A kind of Chinese patent " micro-structure forming method based on microprism array " Publication No. 105467750A, is disclosed
A kind of micro-structure forming method based on microprism array：(1) photoresist is coated in substrate surface；(2) by the photoresist of substrate
Face is positioned over below microprism array；(3) microprism array is irradiated by the use of the LASER Light Source after collimation as exposure light source；(4)
In exposure process, mobile microprism array or the mobile substrate for being coated with photoresist, to the continuous tune of resist surface light intensity
System；(5) take out substrate to be developed, obtain the local interference lithography micro-structural needed.The invention does not need large scale equipment to prepare
Photo etched mask, greatly reduces the complexity of technique.
A kind of Chinese patent " tin liquor auxiliary moulding apparatus for being used to manufacture the thin glass elements of micro-structural " Publication No.
105366919A, discloses a kind of tin liquor auxiliary moulding apparatus for being used to manufacture the thin glass elements of micro-structural, it mainly may be used
Solve the technical problems such as existing microstructured embossing forming technique pack completeness is inconsistent, sheet glass is easily rupturable.Its technical scheme
Main points are：It include mould (1), tin liquor container and hydraulic means, the tin liquor container be groove, through hole or channel design, and
One end is opening, and the other end is provided with hydraulic means into sealing cooperation, and tin liquor container bottom is provided with heater (7)；
Mould (1) is cap-shaped structure, and mould (1) is mounted in the opening of tin liquor one end into sealing engagement sleeves, and in mould (1) correspondence
Tin liquor container opening side sets surface to be micro-structure forming chamber (2).It is applied to the die forming of the thin glass elements of micro-structural
Manufacture.
Chinese patent " a kind of ultrasonic minute-pressure transfer molding methods of polymer powder materials " Publication No. 104875393A, it is public
A kind of ultrasonic minute-pressure transfer molding method of polymer powder materials has been opened, has been comprised the following steps：(1) mould supplementary structure is made；
(2) injection has thermoplastic polymer powder in mold cavity, ultrasound impressing system switching is opened, by the pressure of supersonic welder
Print head is contacted with powders of thermoplastic polymers, is melted polymer powder and is bonded in viscous state, the polymer of viscous state is filled
Polymers micro-devices/micro-structural is formed into mould；(3) after ultrasonic vibration terminates, into pressurize solidification stages, while passing through mould
Has supplementary structure cooling, so that polymers micro-devices/micro-structural cooling forming；(4) imprint head is risen, into demoulding rank
Section, obtains polymers micro-devices/micro-structural.The present invention take short, efficiency high, it is relatively low to equipment requirement, micro element/micro-structural into
Shape precision is high.
A kind of Chinese patent " micro-structure forming method " Publication No. 104876178A, discloses a kind of micro-structure forming side
Method, is related to a kind of micrographics preparation method of even up to a hundred microns from several microns to tens microns of yardstick；By tilting gold evaporation
Category silver layer can obtain beautiful display effect.The technology can be widely applied to micro text/pattern anti-fake, and three-dimensional/dynamic is aobvious
Show/the field such as false proof.
Chinese patent " method for realizing surface plasma structure formation " Publication No. 101024484, discloses one kind
The method for realizing surface plasma structure formation.Step is：First with wet etching isotropism and the spy of lateral undercutting
Point, reduces the characteristic line breadth of micron scale construction below masking layer, while forming certain shadow region；Then after wet etching
Body structure surface hot evaporation metallic diaphragm, and remove masking layer and obtain the micro-nano structure that line width and cycle all reduce；On this basis,
The micro-structural is transferred to by another film surface using moulding replication and dry etch process；Repeating above-mentioned steps can make
Make nano level structure.The formable sub-micron of this method even nanoscale structures；The manufacturing process does not need electron beam, ion
The expensive equipment such as beam and AFM.Using traditional micron order process equipment, by multiple wet etching, repeat to imprint
Make various random large area micro-nano structures.Making for practical nanostructured provides approach.
The content of the invention
The utility model provides a kind of plate surface micro-structural and ploughs plough building mortion, it is therefore intended that quick in plate surface
Shape micro-structural, reduction device fabrication cost, improve the micro-structural particularly isostructural forming efficiency of very low power.
The utility model is adopted the technical scheme that：Platen assembly above cultivated plough component with being fixedly connected, described pressure
Printing the structure of component is：Pressure cylinder is assemblied on bearing plate, and the piston rod of pressure cylinder is coupled with roller bearing, and roller is assembled with roller bearing
It is fixedly connected below connection, bearing plate with support column, micro-structural bed die below support column with being fixedly connected；The cultivated plough component
Structure be：Clamping claw is connected by lower regular jaw with supporting plate, is slidably connected below supporting plate with one group of guide rail, this is led
Rail is fixedly connected on base, middle part and guide holder consolidation below supporting plate, and guide holder and screw flight connection, screw rod lead to
Bearing is crossed on base, the end of screw rod and motor connection, described platen assembly are fixed on base by micro-structural bed die
On.
Clamping claw described in the utility model includes reinforcing screw, upper moving jaw and lower regular jaw, reinforces spiral shell
Nail is threadedly coupled through upper moving jaw and lower regular jaw.
The structure of micro-structural bed die described in the utility model is to be fixedly connected below micro-structural template with limiter.
Roller described in the utility model uses rigid roller.
Rigid roller outer wrap soft material described in the utility model.
Soft material described in the utility model uses polyurethane.
The utility model advantage is to employ first vertical pressed sheet to produce banding on surface for structure, then passes through jaw
Pull sheet material plate surface is produced overall micro-structural, used for reference the shaping characteristic of rolling formation micro-structural, employ pressure roller and
Arm-tie ploughs plough and promotes sheet material section to produce micro-structural, and this forming mode can promote board surface Quick-forming to go out micro- knot
Structure, substantially increases forming efficiency, has saved manufacturing cost, realizes the low cost shaping of the cultivated plough of plate surface micro-structural.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is the structural representation of the utility model platen assembly；
Fig. 3 is the structural representation of the utility model micro-structural bed die；
Fig. 4 is the structural representation of the utility model roller；
Fig. 5 is that the utility model ploughs plough modular construction schematic diagram；
Fig. 6 is the structural representation of the utility model clamping claw；
Fig. 7 is the form tiled using steel ball in the structural representation of the utility model micro-structural template, figure；
Fig. 8 is that the utility model sheet material ploughs plough forming process schematic diagram；
Fig. 9 is the utility model stamping type plate surface micro-structural schematic diagram；
Figure 10 is the utility model sheet material pure bending micro-structural schematic diagram.
Embodiment
Platen assembly 1 is fixedly connected with the cultivated top of plough component 2, and the structure of described platen assembly 1 is：Pressure cylinder 11 is filled
Fit on bearing plate 12, the piston rod of pressure cylinder 11 is coupled with roller bearing 13, roller 15 and the assembly connection of roller bearing 13, bearing plate 12
Lower section is fixedly connected with support column 14, and micro-structural bed die 16 is fixedly connected with the lower section of support column 14；The knot of the cultivated plough component
Structure is：Clamping claw 21 is connected by lower regular jaw 213 with supporting plate 23, and the lower section of supporting plate 23 is slided with one group of guide rail 22 to be connected
Connect, the guide rail 22 is fixedly connected on base 24, middle part and guide holder 25 are consolidated below supporting plate, guide holder 25 and screw rod
26 threaded connections, screw rod 26 is by bearing on base 24, and the end of screw rod 26 is connected with motor 27, described platen assembly
It is fixed on by micro-structural bed die 16 on base 24；
Clamping claw 21 described in the utility model includes reinforcing screw 211, upper moving jaw 212 and lower regular jaw
213, reinforcing screw 211 is threadedly coupled through upper moving jaw 212 and lower regular jaw 213；
The structure of micro-structural bed die 16 described in the utility model is that the lower section of micro-structural template 161 is fixed with limiter 162
Connection；
Roller 15 described in the utility model uses rigid roller 152；
The outer wrap soft material 151 of rigid roller 152 described in the utility model；
Soft material 151 described in the utility model uses polyurethane；
Operation principle of the present utility model：
(1) formation of banded microstructure
Loaded to pressure cylinder 11, promote sheet material 3 to be pressed on the surface of micro-structural template 161, make micro-structural template in sheet material
Microstructure features are formed on surface；
(2) microstructure features are integrally formed
First, tightening reinforcing screw 211 makes clamping claw 21 clamp sheet material 3, secondly, allows 26 turns of 27 drive screw of motor
It is dynamic, and drive guide holder 25 to be travelled forward along screw rod 26, and then drive supporting plate 22 and clamping claw 21 to travel forward together, promote
It is pulled sheet material 3, so that micro-structural is integrally formed on the surface of sheet material 3；
(3) unload
After micro-structural forms micro-structural on the surface of sheet material 3, motor 27 stops operating, and lifts pressure cylinder 11, makes the He of roller 15
Sheet material 3 is disengaged, and removes drip molding.
The upper surface of lower regular jaw 213 of the utility model clamping claw 21 is higher than micro-structural template upper surface, and it is high
Spend H and be not less than 5mm；
Sheet material described in the utility model includes steel plate, aluminium, magnesium or copper.
In forming process with reference to Fig. 1 and Fig. 5, the output pressure of pressure cylinder 11 drives roll-in panel 3, makes plate surface
Upper formation microstructure features, tightening reinforcing screw 211 makes clamping claw 21 clamp sheet material 3, secondly, allows the drive screw 26 of motor 27
Rotate, and drive guide holder 25 to be travelled forward along screw rod 26, and then drive supporting plate 22 and clamping claw 21 to travel forward together,
Sheet material 3 is promoted to be pulled, so that micro-structural is integrally formed on the surface of sheet material 3；
Referring to figs. 2 and 3 shown：Platen assembly 1 can change the micro-structural template on micro-structural bed die 16 as needed
161。
With reference to shown in Fig. 4：The different of the structure of roller 15 determine the different microstructure forms in the surface of sheet material 3, and stamping type micro-structural is adopted
With rigid roller 152, pure bending micro-structural is using the soft materials 151 such as polyurethane parcel rigid roller 152.
With reference to shown in Fig. 5：The drive screw 26 of motor 27 is rotated, and drives guide holder 25 to be travelled forward along screw rod 26, and then
Drive supporting plate 22 and clamping claw 21 to travel forward together, promote sheet material 3 to be pulled, so that micro-structural is on the surface of sheet material 3
It is integrally formed.
With reference to shown in Fig. 6：Screw thread cooperation of the clamping claw 21 by reinforcing screw 211 and lower regular jaw 213 screws rush
Moving jaw 212 is set to clamp sheet material 3.
With reference to shown in Fig. 7：Give the form that micro-structural template uses steel ball to tile.
With reference to shown in Fig. 8：The position of clamping claw is higher than the highest plane of micro-structural bed die 16, and height H is not less than
5mm, mainly reduces frictional force and prevents the scuffing of sheet material.
With reference to shown in Fig. 9, a kind of schematic diagram of stamping type plate surface microstructure features is given；
With reference to shown in Figure 10, a kind of pure bending micro-structural plate construction feature schematic diagram is given.
The utility model is described in detail above in association with embodiment, plate surface micro-structural plough plough into
Shape dress, which puts the structure type for only needing to change micro-structural bed die, can just change the feature of micro-structural, therefore for processing larger face
Area microstructure is highly beneficial, especially for mass production advantageously.
Although sets forth the illustrative example of the unilateral pulling of sheet material in specification, as it was previously stated, the skill of this area
Art personnel can select the arrangement form of bilateral pulling progress Iteratively forming arrangement before and after sheet material according to actual needs, and
Micro-structural template gives the form tiled using steel ball can also be according to actual needs using the method such as machining and etching
Prepare different shape micro-structural etc..Obviously, these modifications should be included in the range of the utility model.
Claims (6)
1. a kind of plate surface micro-structural ploughs plough building mortion, it is characterised in that：Platen assembly and cultivated plough component top are solid
Fixed to connect, the structure of described platen assembly is：Pressure cylinder is assemblied on bearing plate, and piston rod and the roller bearing of pressure cylinder join
It is fixedly connected below knot, roller and roller bearing assembly connection, bearing plate with support column, micro-structural bed die connects with fixed below support column
Connect；The structure of the cultivated plough component is：Clamping claw is connected by lower regular jaw with supporting plate, with one group below supporting plate
Guide rail is slidably connected, and the guide rail is fixedly connected on base, middle part and guide holder consolidation, guide holder and spiral shell below supporting plate
Bar is threadedly coupled, and screw rod is by bearing on base, and the end of screw rod and motor connection, described platen assembly pass through micro- knot
Structure bed die is fixed on base.
2. plate surface micro-structural according to claim 1 ploughs plough building mortion, it is characterised in that：Described clamping clip
Mouth includes reinforcing screw, upper moving jaw and lower regular jaw, and reinforcing screw passes through upper moving jaw and lower regular jaw spiral shell
Line is connected.
3. plate surface micro-structural according to claim 1 ploughs plough building mortion, it is characterised in that：Described micro-structural
The structure of bed die is to be fixedly connected below micro-structural template with limiter.
4. plate surface micro-structural according to claim 1 ploughs plough building mortion, it is characterised in that：Described roller is used
Rigid roller.
5. plate surface micro-structural according to claim 4 ploughs plough building mortion, it is characterised in that：Wrapped outside rigid roller
Wrap up in soft material.
6. plate surface micro-structural according to claim 5 ploughs plough building mortion, it is characterised in that：Soft material is used
Polyurethane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621449411.XU CN206343490U (en) | 2016-12-27 | 2016-12-27 | Plate surface micro-structural ploughs plough building mortion |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621449411.XU CN206343490U (en) | 2016-12-27 | 2016-12-27 | Plate surface micro-structural ploughs plough building mortion |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206343490U true CN206343490U (en) | 2017-07-21 |
Family
ID=59323262
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621449411.XU Withdrawn - After Issue CN206343490U (en) | 2016-12-27 | 2016-12-27 | Plate surface micro-structural ploughs plough building mortion |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206343490U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734452A (en) * | 2016-12-27 | 2017-05-31 | 吉林大学 | Plate surface micro-structural ploughs plough building mortion and manufacturing process |
-
2016
- 2016-12-27 CN CN201621449411.XU patent/CN206343490U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734452A (en) * | 2016-12-27 | 2017-05-31 | 吉林大学 | Plate surface micro-structural ploughs plough building mortion and manufacturing process |
| CN106734452B (en) * | 2016-12-27 | 2018-05-18 | 吉林大学 | Plate surface micro-structure ploughs plough building mortion and manufacturing process |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170721 Effective date of abandoning: 20180518 |