CN206341246U - Overhaul of train-set intelligence package system - Google Patents
Overhaul of train-set intelligence package system Download PDFInfo
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- CN206341246U CN206341246U CN201720035995.4U CN201720035995U CN206341246U CN 206341246 U CN206341246 U CN 206341246U CN 201720035995 U CN201720035995 U CN 201720035995U CN 206341246 U CN206341246 U CN 206341246U
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Abstract
The utility model discloses a kind of intelligent package system of overhaul of train-set, including electric wrench, selector sleeve, Intelligent control cabinet, personal identification devices, barcode scanning equipment, server and remote viewing client end, electric wrench is connected by communication apparatus with Intelligent control cabinet, Intelligent control cabinet is connected with selector sleeve, personal identification devices and barcode scanning equipment, voice cue module built in Intelligent control cabinet and light prompt module, and be connected by network with server, server is connected with remote viewing client end.The utility model can prevent spanner and sleeve to use mistake, can automatic identification accessory information, bolt leakage can be prevented to tighten and repeats to tighten, it is possible to automatic report generation, raising work quality and efficiency with precise control moment of torsion.
Description
Technical field
The utility model is related to Automatic manual transmission field, more particularly to a kind of intelligent package system of overhaul of train-set.
Background technology
At present, when rolling stock production and maintenance industry carry out parts assembling at home, ratchet wrench is generally used
, although these instruments are simple, light and fast, there is problems with hand, sound torque spanner, pneumatic impact wrench etc.；
1. instrument is using mistake without prompting
Each process of workshop upkeep operation, is all controlled by manpower, there is uncertainty, and the course of work relies on workman
Memory and experience, without any mistake proofing prompting, easily occur instrument mistake take with moment of torsion mistake beat phenomenon.
2. accessory is without identification
The material and accessory that workshop is used do not have recognition mechanism, and the part used by current process and the data of front and rear process join
System can not be inquired about, the risk that there is material and accessory misuse, and loading error can be caused indirectly.
3. precise control torque value is unable to when tightening
Ratchet spanner is tightened completely by the feel of people；And sound torque spanner is to send to be transferred to ear after sound by it
Piece, ear passes through brains analysis again, passes information to arm, sends the signal of stopping, this process existence time is poor, there is torsion
Square crosses the phenomenon beaten；Although pneumatic impact wrench installation rate is slightly fast, noise is big, it is impossible to realize the precise control to moment of torsion, with
Upper ejector lever can not all gather torque value in real time, realize data storage and transmission.
4. bolt leakage can not be prevented to twist and repeat to tighten
Current workshop all controls manually recorded when carrying out tightening assembling work by people, and information record is not in time.Spiral shell
Bolt is after pretension, and gap very little between bolt head and part surface is almost fitted, the bolt tightened and do not tighten look poor
Seldom, it is easy to which leakage is twisted, more likely the bolt tightened repetition is tightened.
5. filling up a document manually, there is error
Current shop workers will also spend certain time to fill in the paperys such as working time report before leaving offices after busy one day
Version file, darg is combed and counted again, there is a possibility that error, add the amount of labour of workman.
Utility model content
In order to solve the above problems, it is useful to meet that the utility model provides a kind of intelligent package system of overhaul of train-set
Family demand.
The utility model is achieved through the following technical solutions：A kind of intelligent package system of overhaul of train-set, including electricity
Wrench, selector sleeve, Intelligent control cabinet, personal identification devices, barcode scanning equipment, server and remote viewing client end, electricity
Wrench is connected by communication apparatus with Intelligent control cabinet, Intelligent control cabinet and selector sleeve, personal identification devices and barcode scanning
Equipment is connected, voice cue module built in Intelligent control cabinet and light prompt module, and is connected by network with server, is serviced
Device is connected with remote viewing client end.
Further, Intelligent control cabinet also includes memory, and the memory is used for the bar code and Quick Response Code for storing accessory
Information and corresponding tighten parameter.
Further, quantity >=2 of Intelligent control cabinet.
Further, Intelligent control cabinet is connected by wireless aps with Ethernet, and Ethernet is connected with server.
Further, electric wrench is at least one in wireless electric spanner and wire control electric spanner.
Further, one kind in personal identification devices' built-in fingerprint identification module or iris recognition module.
Further, at least one in bar code recognition module and Quick Response Code identification module built in barcode scanning equipment.
Further, multiple sleeves are connected with selector sleeve, sleeve is provided with sensor, sensor and Based Intelligent Control
Cabinet is electrically connected.
The beneficial effect of above-mentioned technical proposal is：
1. spanner and sleeve can be prevented to use mistake, the control to each process is realized
The misuse of spanner and sleeve, sleeve are prevented by selector sleeve and voice cue module, light prompt module
Accurately corresponding with field operation process, when instrument and sleeve are taken by mistake, electric wrench button is in locking state, and spanner can lose
Operation, while whole package system can send voice and light prompt warning information, prevents that instrument from taking wrong and moment of torsion mistake to beat.
2. recognizable accessory information, with accessory error-disable function
Barcode scanning equipment is scanned to the accessory that bar code or Quick Response Code are posted in specified location, and the data after scanning are recorded
Enter on data storage device, before assembling procedure is carried out, the bar code or Quick Response Code on accessory are scanned, the part is learnt
In the quality information of last process, so as to prevent that the accessory from misapplying.
3. can be with precise control moment of torsion
Electric wrench is controlled for programmable servo, and this spanner can be tightened according to the curve of tightening of setting to bolt,
And the size of moment of torsion can be monitored in real time, it can also be adjusted by moment of torsion and corner and tighten speed, realization is quick pre- stubborn, and low speed is tight
Gu, it is to avoid moment of torsion is out of control when tightening, and realizes the precise control of moment of torsion.
4. bolt leakage can be prevented to tighten and repeat to tighten
System can tighten and repeat come pre- leakproof to tighten by monitoring the anglec of rotation for being tightened bolt.Bolt from
Start stress to that can rotate a certain angle during tightening, system is used as scale by gathering this angle, if stubborn
The bolt tightly crossed, when moment of torsion reaches, the anglec of rotation is much smaller than scale angle, then is considered as this bolt to repeat bolt；Pass through list
The qualified collection and analysis for tightening number of individual process, can prevent that bolt leakage from tightening.
5. can be with automatic report generation
System can be counted to workman's darg step, type and workload, by collecting operation moment of torsion, peace
The information such as ETL estimated time of loading, operating personnel, can automatically generate the statistical forms such as processing time matrix, workload analysis, number is provided for production management
According to support.Meanwhile, complete in operation, confirm it is qualified after, work data is committed to remote server storage after quality inspection, number is confirmed
According to safety.
Brief description of the drawings
Fig. 1 is the logic diagram of a certain embodiment of the utility model；
Fig. 2 is the logic diagram of another embodiment of the utility model.
In figure, 1, electric wrench；2nd, selector sleeve；3rd, Intelligent control cabinet；4th, personal identification devices；5th, barcode scanning equipment；
6th, server；7th, remote viewing client end.
Embodiment
The utility model is described further below in conjunction with the accompanying drawings.
Embodiment 1
The intelligent package system of overhaul of train-set as shown in Figure 1, including electric wrench 1, selector sleeve 2, Based Intelligent Control
Cabinet 3, personal identification devices 4, barcode scanning equipment 5, server 6 and remote viewing client end 7.
Electric wrench 1 is connected by communication apparatus with Intelligent control cabinet 3, and electric wrench 1 is wire control electric spanner and wireless
At least one in electric wrench.
Intelligent control cabinet 3 tightens program according to the bar code of accessory or Quick Response Code correspondence establishment first, sets torque
Tighten order, torque size；Personal identification devices 4, barcode scanning equipment 5 and selector sleeve 2 are set on Intelligent control cabinet 3；Intelligence control
Voice cue module and light prompt module built in cabinet 3 processed, Intelligent control cabinet 3 are connected by wireless aps with Ethernet, Ethernet
It is connected with server 6.Server 6 is connected with remote viewing client end 7.
Intelligent control cabinet 3 also include memory, the memory be used for store accessory bar code and 2 D code information and
It is corresponding to tighten parameter, so it is convenient inquire about at any time it is various tighten parameter, meet that each tightens process Bolt Tightening Force square can
The requirement reviewed.
One kind in the built-in fingerprint identification module of personal identification devices 4 or iris recognition module, the identification equipment is by referring to
Line or the different employee of iris recognition, and the employee information is sent in the memory of Intelligent control cabinet stored.
At least one in bar code recognition module and Quick Response Code identification module built in barcode scanning equipment 5, for recognizing accessory
The bar code or Quick Response Code of upper stickup, and identification signal is sent to Intelligent control cabinet, Intelligent control cabinet is according to the identification signal
Execution is corresponding with the accessory to tighten program.
Multiple various sizes of sleeves are connected with selector sleeve 2, sleeve is provided with sensor, and sensor is controlled with intelligence
Cabinet electrical connection processed, when sleeve is taken away from selector sleeve, sensor is signaled to Intelligent control cabinet, Intelligent control cabinet root
The signal that is there is provided according to sensor judges whether the sleeve taken away meets the bolt of controller and tighten the sleeve of program setting, if so,
Then Intelligent control cabinet allows electric wrench to be used to tighten accessory, if not then forbidding electric wrench to work.
Only when sleeve is taken it is correct when, electric wrench could be unlocked, progress tighten operation, it is electronic to pull in operating process
Hand is to tightening automatic counting, and the order of follow procedure setting is tightened.
The utility model is in operation, and workman is registered by personal identification devices, then utilizes the identification of barcode scanning equipment
Part type, the part for having bar code is scanned, and no bar code can manually be selected in barcode scanning equipment, by number of parts
Imported with type in barcode scanning equipment, start wireless electric spanner or wire control electric spanner by Intelligent control cabinet selects further according to sleeve
Select device and select corresponding sleeve, manipulate wireless electric spanner or wire control electric spanner tightens bolt, and gather moment of torsion, torque data
Intelligent control cabinet is delivered to by communication apparatus, judged by Intelligent control cabinet and feedback result, confirms that single assembly program is complete
Cheng Hou, chooses whether to start next assembling operation until operation completion, all assembling operation data and the number of electric wrench
Server is submitted to according to by Intelligent control cabinet, these data are sent to remote viewing client end for the negative of client by server
Duty people checks.
Embodiment 2
According to actual needs, many set package systems, quantity >=2 of Intelligent control cabinet, such as Intelligent control cabinet can be set
It may include that Intelligent control cabinet A, Intelligent control cabinet B, Intelligent control cabinet C, Intelligent control cabinet D etc. are multiple.The present embodiment is with intelligent control
Exemplified by cabinet A and Intelligent control cabinet B processed, as shown in Fig. 2 being all connected with wireless electric spanner 1 and wired electricity on each Intelligent control cabinet 3
Wrench 1, is connected between Intelligent control cabinet A and Intelligent control cabinet B by communication apparatus, and personnel are all provided with each Intelligent control cabinet
Identification equipment 4, barcode scanning equipment 5 and selector sleeve 2, and built-in voice cue module and light prompt module, Intelligent control cabinet A
It is connected with Intelligent control cabinet B by network with server 6, server 6 is connected with remote viewing client end 7.Many set assembling systems
The equipment of system can greatly improve packaging efficiency, operation principle be the same as Example 1.
The above embodiment only expresses one or more embodiments of the present utility model, and its description is more specific
With it is detailed, but can not therefore and be interpreted as the limitation to the utility model the scope of the claims.It should be pointed out that for this area
Those of ordinary skill for, without departing from the concept of the premise utility, various modifications and improvements can be made, this
Belong to protection domain of the present utility model.
Claims (7)
1. the intelligent package system of a kind of overhaul of train-set, it is characterised in that the system includes electric wrench (1), selector sleeve
(2), Intelligent control cabinet (3), personal identification devices (4), barcode scanning equipment (5), server (6) and remote viewing client end (7), electricity
Wrench is connected by communication apparatus with Intelligent control cabinet, Intelligent control cabinet and selector sleeve, personal identification devices and barcode scanning
Equipment is connected, voice cue module built in Intelligent control cabinet and light prompt module, and is connected by network with server, is serviced
Device is connected with remote viewing client end.
2. the intelligent package system of overhaul of train-set according to claim 1, it is characterised in that Intelligent control cabinet also includes depositing
Reservoir, the memory is used to store the bar code and 2 D code information of accessory and corresponding tightens parameter.
3. the intelligent package system of overhaul of train-set according to claim 1, it is characterised in that the quantity of Intelligent control cabinet >=
2。
4. the intelligent package system of overhaul of train-set according to claim 1, it is characterised in that electric wrench is wireless electric
At least one in spanner and wire control electric spanner.
5. the intelligent package system of overhaul of train-set according to claim 1, it is characterised in that personal identification devices are built-in to be referred to
One kind in line identification module or iris recognition module.
6. the intelligent package system of overhaul of train-set according to claim 1, it is characterised in that bar code built in barcode scanning equipment
At least one in identification module and Quick Response Code identification module.
7. the intelligent package system of overhaul of train-set according to claim 1, it is characterised in that be connected with selector sleeve
Multiple sleeves, sleeve is provided with sensor, and sensor is electrically connected with Intelligent control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720035995.4U CN206341246U (en) | 2017-01-13 | 2017-01-13 | Overhaul of train-set intelligence package system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720035995.4U CN206341246U (en) | 2017-01-13 | 2017-01-13 | Overhaul of train-set intelligence package system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206341246U true CN206341246U (en) | 2017-07-18 |
Family
ID=59304968
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720035995.4U Active CN206341246U (en) | 2017-01-13 | 2017-01-13 | Overhaul of train-set intelligence package system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206341246U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111024417A (en) * | 2019-11-11 | 2020-04-17 | 龙铁纵横（北京）轨道交通科技股份有限公司 | Air spring overhaul cooperative operation platform and method |
| CN112792772A (en) * | 2020-12-30 | 2021-05-14 | 长沙锐博特科技有限公司 | Intelligent torque system |
| CN113352091A (en) * | 2021-08-10 | 2021-09-07 | 四川航天职业技术学院(四川航天高级技工学校) | Station level screw thread intelligence assembly system |
| CN114062928A (en) * | 2021-10-20 | 2022-02-18 | 合肥国轩高科动力能源有限公司 | Manual torque-setting battery module/PACK process full-error-proofing system and control method |
-
2017
- 2017-01-13 CN CN201720035995.4U patent/CN206341246U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111024417A (en) * | 2019-11-11 | 2020-04-17 | 龙铁纵横（北京）轨道交通科技股份有限公司 | Air spring overhaul cooperative operation platform and method |
| CN112792772A (en) * | 2020-12-30 | 2021-05-14 | 长沙锐博特科技有限公司 | Intelligent torque system |
| CN113352091A (en) * | 2021-08-10 | 2021-09-07 | 四川航天职业技术学院(四川航天高级技工学校) | Station level screw thread intelligence assembly system |
| CN113352091B (en) * | 2021-08-10 | 2021-12-28 | 四川航天职业技术学院(四川航天高级技工学校) | Station level screw thread intelligence assembly system |
| CN114062928A (en) * | 2021-10-20 | 2022-02-18 | 合肥国轩高科动力能源有限公司 | Manual torque-setting battery module/PACK process full-error-proofing system and control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 201812 Shanghai city Jiading District Fengbang Lao Xiang Huang Road No. 600 Co-patentee after: Liuzhou Iron & Steel (Beijing) rail transportation Polytron Technologies Inc Patentee after: China Railway Shanghai Bureau Group Co., Ltd., Shanghai railway section Address before: 201812 Shanghai city Jiading District Fengbang Lao Xiang Huang Road No. 600 Co-patentee before: Liuzhou Iron & Steel (Beijing) rail transportation Polytron Technologies Inc Patentee before: Shanghai Railway Administration Shanghai EMU section |
|
| CP01 | Change in the name or title of a patent holder |