CN206335464U - Fixture for being ground 60 ° of inclined-planes of clamp bar in batches - Google Patents
Fixture for being ground 60 ° of inclined-planes of clamp bar in batches Download PDFInfo
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- CN206335464U CN206335464U CN201621461986.3U CN201621461986U CN206335464U CN 206335464 U CN206335464 U CN 206335464U CN 201621461986 U CN201621461986 U CN 201621461986U CN 206335464 U CN206335464 U CN 206335464U
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Abstract
一种用于批量磨削夹条60°斜面的夹具,包括长方形基础板,长方形基础板上安装有一对左右分别且斜面呈60°设置的右角度支承,两右角度支承上安装有工件夹持装置,该工件夹持装置包括一组间隔分布的定位基准部,第一小长方支承上穿有将这些第一小长方支承串连且呈一体结构设置的连接杆,连接杆两端穿有贴于工件夹持装置两侧外壁上的加筋角;定位基准部与定位基准部之间安装有前后分布的第二小长方支承,其中第二小长方支承上安装有伸长压板。本实用新型的结构简单、合理,使用效果好,该夹具一次可安装6个夹条,能够实现批量生产,同时该夹具成本低、使用效果好,适用于广大企业,值得推广。
A fixture for batch grinding of 60° inclined planes of clip bars, including a rectangular base plate, on which a pair of right angle supports are mounted on the left and right sides and the inclined plane is set at 60°, and workpiece clamping is installed on the two right angle supports device, the workpiece clamping device includes a set of positioning reference parts distributed at intervals, the first small rectangular supports are pierced with connecting rods that connect these first small rectangular supports in series and are arranged in an integrated structure, and the two ends of the connecting rods are pierced There are ribbed corners attached to the outer walls on both sides of the workpiece clamping device; a second small rectangular support distributed front and rear is installed between the positioning reference part and the positioning reference part, and an elongated pressure plate is installed on the second small rectangular support . The utility model has the advantages of simple and reasonable structure and good use effect. The fixture can be installed with 6 clip bars at a time, which can realize mass production. At the same time, the fixture has low cost and good use effect. It is suitable for a large number of enterprises and is worthy of popularization.
Description
技术领域technical field
本实用新型涉及夹具,尤其是一种用于批量磨削夹条60°斜面的夹具。The utility model relates to a fixture, in particular to a fixture for batch grinding 60° inclined surfaces of clip bars.
背景技术Background technique
目前,在生产加工中,加工斜面一直是一个难题,加工过程不仅过程繁琐,而且普通设备的使用性有限,斜面加工效果差,表面粗糙度达不到使用标准,有些企业会利用人工进行手动磨削对工件进行斜面加工,但是如此的方式加工周期长,对于操作人员的要求较高,对操作人员还需进行培训;部分企业会购入一些相对高级的设备,其能够实现多轴加工,刀具通过角度调节来进行磨削斜面,但是这些设备成本高,大多企业无法承受。同时,这些设备只能实现对单件夹条进行加工,还需要繁琐的工件装夹、调整、对刀等工序,所占用的中间时间过长,一个工作周期下来所加工的夹条数量远远低于预期值,企业收益差。At present, in production and processing, processing inclined surfaces has always been a difficult problem. The processing process is not only cumbersome, but also the usability of ordinary equipment is limited, the processing effect of inclined surfaces is poor, and the surface roughness does not meet the standard for use. Cutting can be used to process the workpiece on the inclined plane, but this method has a long processing cycle, and has high requirements for the operators, and the operators need to be trained; some enterprises will purchase some relatively advanced equipment, which can realize multi-axis processing. Angle adjustment is used to grind the inclined plane, but the cost of these equipment is high, and most enterprises cannot afford it. At the same time, these devices can only process a single piece of clamping strips, and require cumbersome workpiece clamping, adjustment, tool setting and other processes. The intermediate time taken is too long, and the number of clamping strips processed in one working cycle is far from Lower than expected, poor corporate earnings.
实用新型内容Utility model content
本实用新型要解决上述现有技术的缺点,提供一种结构合理,使用方便的用于批量磨削夹条60°斜面的夹具,实现批量生产,提高企业利润率,方便快捷。The utility model solves the above-mentioned shortcomings of the prior art, and provides a fixture with reasonable structure and convenient use for batch grinding of 60° slopes of clip bars, so as to realize batch production and improve the profit rate of enterprises, which is convenient and quick.
本实用新型解决其技术问题采用的技术方案:这种用于批量磨削夹条60°斜面的夹具,包括长方形基础板,长方形基础板上安装有一对左右分别且斜面呈60°设置的右角度支承,两右角度支承上安装有工件夹持装置,该工件夹持装置包括一组间隔分布的定位基准部,定位基准部包括安装在右角度支承上的第一小长方支承、安装在两第一小长方支承上的45宽单槽伸长板以及安装在45宽单槽伸长板右端的对称槽方支承,第一小长方支承上穿有将这些第一小长方支承串连且呈一体结构设置的连接杆,连接杆两端穿有贴于工件夹持装置两侧外壁上的加筋角;定位基准部与定位基准部之间安装有前后分布的第二小长方支承,其中第二小长方支承上安装有伸长压板。这样,长方形基础板为安装底板,右角度支承使得安装在其上面的工件夹持装置的使用角度直接为60°设置,如此一来免去繁琐的角度调节时间,一步到位,十分方便、高效。定位基准部辅助夹条的安装前定位,使得夹条能够快速找到准确的安装位置,压板用于固定导块,使其在加工过程中稳定性好,导块不会应受到加工应力影响出现工件颤动,保证加工质量。同时该夹具可一次性安装6个夹条,实现一次加工6个,大大提高加工效率,企业实现产业化,提高利润率。The technical solution adopted by the utility model to solve the technical problem: the clamp used for batch grinding the 60° slope of the clip bar includes a rectangular base plate, and a pair of left and right angles are installed on the rectangular base plate and the slope is 60°. Support, the workpiece clamping device is installed on the two right angle supports, the workpiece clamping device includes a group of positioning reference parts distributed at intervals, the positioning reference part includes the first small rectangular support installed on the right angle support The 45 wide single-slot extension plates on the first small rectangular support and the symmetrical groove square support installed on the right end of the 45 wide single-slot extension plates, the first small rectangular support is worn with these first small rectangular support strings The connecting rod is connected and arranged in an integrated structure, and the two ends of the connecting rod are pierced with reinforcement angles attached to the outer walls of the workpiece clamping device on both sides; the positioning reference part and the positioning reference part are installed with the second small rectangular Support, wherein the second small rectangular support is equipped with an elongated pressing plate. In this way, the rectangular base plate is the installation base plate, and the right angle support makes the use angle of the workpiece clamping device installed on it directly set at 60°, which saves tedious angle adjustment time and is very convenient and efficient in one step. The positioning reference part assists the positioning of the clip bar before installation, so that the clip bar can quickly find the accurate installation position, and the pressure plate is used to fix the guide block, so that it has good stability during processing, and the guide block will not be affected by the processing stress. Vibration ensures processing quality. At the same time, the fixture can install 6 clips at one time, realizing 6 processing at one time, which greatly improves the processing efficiency, realizes industrialization of enterprises, and improves profit margins.
进一步完善,长方形基础板与右角度支承之间安装有90宽单槽伸长板。这样,90宽单槽伸长板的设置不仅使得右角度支承安装牢固,而且还可以通过加减多槽大长方支承的使用数量来调节右角度支承的使用高度,应加工设备来决定,十分人性化For further improvement, a 90-width single-slot extension plate is installed between the rectangular base plate and the right angle support. In this way, the setting of the 90-wide single-slot extension plate not only makes the installation of the right angle support firm, but also adjusts the use height of the right angle support by adding or subtracting the number of multi-slot large rectangular supports, which should be determined by the processing equipment, which is very important. Humanize
进一步完善,连接杆两端旋有紧固加筋角的紧固螺栓。这样,利用紧固螺钉使得连接杆得到位置限定,不会出现前后移动、晃动的情况,同时紧固螺栓旋紧后有明显的下压力,使得夹具整体使用稳定性好。For further improvement, the two ends of the connecting rod are screwed with fastening bolts for fastening the reinforcement angle. In this way, the position of the connecting rod is limited by using the fastening screw, and there will be no forward and backward movement and shaking. At the same time, there is obvious downward force after the fastening bolt is tightened, so that the overall stability of the fixture is good.
进一步完善,连接杆与第一小长方支承的配合处安装有套于连接杆上的支承环。这样,支承环的设置用于增加通过自身内壁与连接杆外壁接触所产生的摩擦力,使得穿于第一小长方支承内的连接杆使用稳定性好,不会因为调整夹具、或者受加工应力影响出现连接杆前后位移、跳动的问题,使得夹具整体稳定性好,而且支承环的设置可减少连接杆表面磨损,延长使用时间,减少更换次数。As a further improvement, a support ring sleeved on the connecting rod is installed at the joint between the connecting rod and the first small rectangular support. In this way, the setting of the support ring is used to increase the frictional force generated by the contact between its inner wall and the outer wall of the connecting rod, so that the connecting rod passing through the first small rectangular support has good stability in use and will not be affected by adjustment fixtures or being processed. Stress affects the front and rear displacement and jumping of the connecting rod, which makes the overall stability of the fixture good, and the setting of the support ring can reduce the surface wear of the connecting rod, prolong the service time and reduce the number of replacements.
进一步完善,伸长压板中部开有滑动槽,其中滑动槽内设有由伸长压板外插入至第二小长方支承内的限位螺栓。这样,滑动槽的设置使得调节压板的使用位置十分简单,而且开设滑槽的工艺简单、成本低,限位螺栓可起到限制压板的使用位置,使得压板不会偏移正常使用位置,方便快捷。To further improve, a sliding groove is provided in the middle of the elongated pressing plate, wherein a limit bolt inserted from the outside of the elongating pressing plate to the second small rectangular support is arranged in the sliding groove. In this way, the setting of the sliding groove makes it very simple to adjust the use position of the pressure plate, and the process of opening the chute is simple and low in cost. The limit bolt can limit the use position of the pressure plate so that the pressure plate will not deviate from the normal use position, which is convenient and quick .
本实用新型有益的效果是:本实用新型的结构简单、合理,使用效果好,通过右角度支承使得安装在其上面的定位基准部的使用角度直接为60°设置,免去了工件的中间调节时间,定位基准部的设置使得在安装导块能实现快速安装,且安装位置准确,效率十分高。工件夹持装置一次可安装6个夹条,能够实现批量生产,同时该夹具成本低、使用效果好,适用于广大企业,值得推广。The beneficial effects of the utility model are: the structure of the utility model is simple and reasonable, and the use effect is good. The use angle of the positioning reference part installed on it is directly set at 60° through the right angle support, eliminating the need for intermediate adjustment of the workpiece The setting of the positioning reference part enables quick installation on the installation guide block, and the installation position is accurate and the efficiency is very high. The workpiece clamping device can be installed with 6 clamping bars at a time, which can realize mass production. At the same time, the clamping device has low cost and good use effect, and is suitable for a large number of enterprises and is worthy of popularization.
附图说明Description of drawings
图1为本实用新型的平面结构示意图;Fig. 1 is the planar structure schematic diagram of the present utility model;
图2为本实用新型图1中A方向的平面结构示意图;Fig. 2 is a schematic plan view of the A direction in Fig. 1 of the utility model;
图3为本实用新型B-B的剖切结构示意图;Fig. 3 is the sectional structure schematic diagram of the utility model B-B;
图4为本实用新型夹条正面的结构示意图;Fig. 4 is a schematic structural view of the front side of the clamp bar of the present invention;
图5为本实用新型夹条侧面的结构示意图。Fig. 5 is a schematic structural view of the side of the clamp bar of the present invention.
附图标记说明:长方形基础板1,右角度支承2,工件夹持装置3,定位基准部4,第一小长方支承4-1,45宽单槽伸长板4-2,对称槽方支承4-3,连接杆5,加筋角6,第二小长方支承7,伸长压板8,滑动槽8-1,90宽单槽伸长板9,紧固螺栓10,支承环11,限位螺栓12。Description of reference signs: rectangular base plate 1, right angle support 2, workpiece clamping device 3, positioning reference part 4, first small rectangular support 4-1, 45 wide single-slot extension plate 4-2, symmetrical slot side Support 4-3, connecting rod 5, reinforcement angle 6, second small rectangular support 7, extension plate 8, slide groove 8-1, 90 wide single groove extension plate 9, fastening bolt 10, support ring 11 , 12 limit bolts.
具体实施方式detailed description
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
参照附图:这种用于批量磨削夹条60°斜面的夹具,包括长方形基础板1,长方形基础板1上安装有一对左右分别且斜面呈60°设置的右角度支承2,两右角度支承2上安装有工件夹持装置3,该工件夹持装置3包括一组间隔分布的定位基准部4,定位基准部4包括安装在右角度支承2上的第一小长方支承4-1、安装在两第一小长方支承4-1上的45宽单槽伸长板4-2以及安装在45宽单槽伸长板4-2右端的对称槽方支承4-3,第一小长方支承4-1上穿有将这些第一小长方支承4-1串连且呈一体结构设置的连接杆5,连接杆5两端穿有贴于工件夹持装置3两侧外壁上的加筋角6;定位基准部4与定位基准部4之间安装有前后分布的第二小长方支承7,其中第二小长方支承7上安装有伸长压板8。Referring to the accompanying drawings: this fixture for batch grinding the 60° slope of the clip bar includes a rectangular base plate 1, on which a pair of right angle supports 2 are installed on the rectangular base plate 1, and the slope is 60°. A workpiece clamping device 3 is installed on the support 2, and the workpiece clamping device 3 includes a group of positioning reference parts 4 distributed at intervals, and the positioning reference part 4 includes a first small rectangular support 4-1 installed on the right angle support 2 , the 45 wide single-slot extension plates 4-2 installed on the two first small rectangular supports 4-1 and the symmetrical groove square support 4-3 installed on the right end of the 45 wide single-slot extension plates 4-2, the first The small rectangular supports 4-1 are pierced with connecting rods 5 that connect these first small rectangular supports 4-1 in series and are arranged in an integrated structure. The reinforcing angle 6 on the top; the second small rectangular support 7 distributed front and back is installed between the positioning reference part 4 and the positioning reference part 4, wherein the second small rectangular support 7 is equipped with an elongation pressing plate 8.
长方形基础板1与右角度支承2之间安装有90宽单槽伸长板9。A 90 wide single groove extension plate 9 is installed between the rectangular base plate 1 and the right angle support 2 .
连接杆5两端旋有紧固加筋角6的紧固螺栓10。The two ends of the connecting rod 5 are screwed with fastening bolts 10 for fastening the reinforcement angle 6 .
连接杆5与第一小长方支承4-1的配合处安装有套于连接杆5上的支承环11。A support ring 11 sleeved on the connecting rod 5 is installed at the joint between the connecting rod 5 and the first small rectangular support 4-1.
伸长压板8中部开有滑动槽8-1,其中滑动槽8-1内设有由伸长压板8外插入至第二小长方支承7内的限位螺栓12。A sliding groove 8-1 is provided in the middle of the elongated pressing plate 8, wherein the sliding groove 8-1 is provided with a limit bolt 12 inserted from the elongated pressing plate 8 into the second small rectangular support 7.
虽然本实用新型已通过参考优选的实施例进行了图示和描述,但是,本专业普通技术人员应当了解,在权利要求书的范围内,可作形式和细节上的各种各样变化。Although the present invention has been illustrated and described with reference to preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made within the scope of the claims.
Claims (5)
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CN201621461986.3U CN206335464U (en) | 2016-12-29 | 2016-12-29 | Fixture for being ground 60 ° of inclined-planes of clamp bar in batches |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109227394A (en) * | 2018-10-30 | 2019-01-18 | 永济优耐特绝缘材料有限责任公司 | Slot wedge bistrique tooling |
CN110065002A (en) * | 2019-04-17 | 2019-07-30 | 南京信息职业技术学院 | Valve block inclined plane grinding frock |
-
2016
- 2016-12-29 CN CN201621461986.3U patent/CN206335464U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109227394A (en) * | 2018-10-30 | 2019-01-18 | 永济优耐特绝缘材料有限责任公司 | Slot wedge bistrique tooling |
CN110065002A (en) * | 2019-04-17 | 2019-07-30 | 南京信息职业技术学院 | Valve block inclined plane grinding frock |
CN110065002B (en) * | 2019-04-17 | 2020-10-16 | 南京信息职业技术学院 | Valve block inclined plane grinding frock |
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