CN206334945U - Waste lithium cell reclaims complete set of equipments - Google Patents
Waste lithium cell reclaims complete set of equipments Download PDFInfo
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- CN206334945U CN206334945U CN201621248024.XU CN201621248024U CN206334945U CN 206334945 U CN206334945 U CN 206334945U CN 201621248024 U CN201621248024 U CN 201621248024U CN 206334945 U CN206334945 U CN 206334945U
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Abstract
本实用新型为一种专门用于破碎废旧锂电池的废旧锂电池回收成套设备,属于破碎机械设备生产技术领域。本实用新型依次由以下主要设备连接而成:皮带输送机A(1)、一级破碎机(2)、皮带输送机B(3)、二级破碎机(4)、皮带输送机C(5)、旋风集尘器C(24)、风机A(25)、卸料器D(26)、三级破碎机(7)、高压送料器(8)、送料管道(9)、旋风集尘器A(10)、卸料器A(11)、振动筛(12)、旋风集尘器B(15)、卸料器B(16)、风机B(17)、脉冲除尘器(19)、卸料器C(20)、风机C(21)。废旧锂电池经过三台破碎机和振动筛(12)的破碎筛选,得到被破碎的物料;而在生产过程中产生的大量粉尘经过三台旋风集尘器和脉冲除尘器(24)除尘后,粉尘被收集,净化后的空气排入大气。
The utility model relates to a waste lithium battery recovery complete set of equipment specially used for crushing waste lithium batteries, and belongs to the technical field of crushing mechanical equipment production. The utility model is successively connected by the following main equipments: belt conveyor A (1), primary crusher (2), belt conveyor B (3), secondary crusher (4), belt conveyor C (5 ), cyclone dust collector C (24), fan A (25), unloader D (26), tertiary crusher (7), high pressure feeder (8), feeding pipeline (9), cyclone dust collector A (10), unloader A (11), vibrating screen (12), cyclone dust collector B (15), unloader B (16), fan B (17), pulse dust collector (19), unloader Feeder C (20), fan C (21). Waste lithium batteries are crushed and screened by three crushers and vibrating screens (12) to obtain crushed materials; and a large amount of dust generated in the production process is dedusted by three cyclone dust collectors and pulse dust collectors (24). The dust is collected and the purified air is discharged into the atmosphere.
Description
技术领域technical field
本实用新型涉及一种专门用于破碎废旧锂电池的废旧锂电池回收成套设备,属于组合破碎的机械设备生产技术领域。The utility model relates to a waste lithium battery recovery complete set of equipment specially used for crushing waste lithium batteries, and belongs to the technical field of combined crushing mechanical equipment production.
背景技术Background technique
目前,随着电子产品的大量生产和使用,报废的锂电池数量也很大。废旧锂电池除了含有有色金属外,还有某些非金属成份,有较高的回收利用价值。对废旧锂电池回收处理的专用设备目前也尚未看见。At present, with the mass production and use of electronic products, the number of scrapped lithium batteries is also large. In addition to non-ferrous metals, waste lithium batteries also contain some non-metallic components, which have a high recycling value. Special equipment for the recycling of waste lithium batteries has not yet been seen.
实用新型内容Utility model content
为了将大量的废旧锂电池集中回收统一处理,同时也为消除废旧锂电池对环境的污染,本实用新型提供了一种废旧锂电池回收成套设备。In order to centrally recycle a large number of waste lithium batteries for unified treatment, and also to eliminate the pollution of the waste lithium batteries to the environment, the utility model provides a complete set of equipment for recycling waste lithium batteries.
为实现本实用新型的目的,本实用新型采用的技术方案是:废旧锂电池回收成套设备,其特征在于:废旧锂电池回收成套设备包括皮带输送机A1、一级破碎机2、皮带输送机B3、二级破碎机4、旋风集尘器C24、卸料器D26、风机A25、皮带输送机C5、三级破碎机7、高压送料器8、旋风集尘器A10、卸料器A11、振动筛12、旋风集尘器B15、卸料器B16、风机B17、脉冲除尘器19、卸料器C20、风机C21;皮带输送机A1的出料斗设置在一级破碎机2的入料斗A33上方,一级破碎机2的出料斗A34设置在皮带输送机B3的进料斗上方,皮带输送机B3的出料斗设置在二级破碎机4的入料斗B43的上方,二级破碎机4的出料斗B44设置在皮带输送机C5的进料斗上方,皮带输送机C5上面装有磁选机6,皮带输送机C5的出料斗设置在三级破碎机7的入料斗C56当中,三级破碎机7的出料管55与高压送料器8的进料管法兰连接,高压送料器8的出料管经法兰与送料管道9连接,送料管道9的出料端经法兰与旋风集尘器A10连接,旋风集尘器A10的顶部经风管A13与脉冲除尘器19连接,旋风集尘器A10的底部安装有卸料器A11,卸料器A11底部由螺栓固定在振动筛12的筛网上方,振动筛12顶部经法兰连接风管B14,风管B14的另一端经法兰与旋风集尘器B15连接,旋风集尘器B15的底部经法兰连接装有卸料器B16,旋风集尘器B15顶部经法兰连接安装有风机B17,风机B17经风管C18与脉冲除尘器19连接,脉冲除尘器19的底部经法兰连接安装卸料器C20,脉冲除尘器19的侧部上方经法兰连接安装风机C21;一级破碎机2的出料斗A34安装有集尘罩,此集尘罩经风管D23与旋风集尘器C24法兰连接,二级破碎机4的出料斗B44安装有集尘罩,此集尘罩经风管D23与旋风集尘器C24法兰连接,旋风集尘器C24顶部安装的风机A25经风管E27与脉冲除尘器19连接。一级破碎机2包括机架A28、箱体A29、主动轴30、从动轴31、刀片A32、入料斗A33、出料斗A34;箱体A29由螺栓固定在机架A28上面,箱体A29内装有互相平行的主动轴30和从动轴31,主动轴30和从动轴31装配的刀片在形状、大小、齿状方面完全相同,但两轴的齿状刀片为相对安装,入料斗A33由螺栓固定在箱体A29上面,出料斗A34由螺栓固定在箱体A29下方的机架A28上面。二级破碎机4包括机架B35、箱体B36、主轴B37、动刀座38、动刀片39、定刀座40、定刀片41、筛网B42、筛网托架46、入料斗B43、出料斗B44、皮带罩B45;箱体B36由螺栓固定在机架B35上面,箱体B36内装有主轴B37、主轴B37由键槽连接有动刀座38,动刀片39经螺栓固定在动刀座38上面,箱体B36的内壁焊接有定刀座40,定刀片41经螺栓固定在定刀座40上面,主轴B37下方设置有筛网B42,筛网B42经螺栓固定在箱体B36上面,筛网B42下方设置有筛网托架46,筛网托架46经螺栓固定在箱体B36上面,入料斗B43经螺栓固定在箱体B36上面,出料斗B44经螺栓固定在箱体B36下方。三级破碎机7包括下箱体47、上箱体48、主轴C49、甩刀盘50、甩刀片轴51、甩刀片52、甩刀盘的隔套53、筛网C54、出料管55、入料斗C56、皮带轮57、上箱体护板58、护板固定螺栓59;主轴C49装于下箱体47两侧的轴承座中,主轴C49装有甩刀盘50,每两块甩刀盘50之间装有甩刀盘的隔套53,甩刀盘50固定安装有甩刀片轴51,甩刀片轴51装有活动的甩刀片52,下箱体47开孔装有出料管55,下箱体47经螺栓固定安装有筛网C54,上箱体48的内侧边沿经护板固定螺栓59安装有上箱体护板58,甩刀片52开有两个上下对称的圆孔,甩刀片52的四个角均开设有一个方形缺口。In order to achieve the purpose of this utility model, the technical solution adopted by this utility model is: a complete set of waste lithium battery recovery equipment, which is characterized in that: the waste lithium battery recovery complete set of equipment includes a belt conveyor A1, a primary crusher 2, and a belt conveyor B3 , Secondary Crusher 4, Cyclone Dust Collector C24, Unloader D26, Fan A25, Belt Conveyor C5, Tertiary Crusher 7, High Pressure Feeder 8, Cyclone Dust Collector A10, Unloader A11, Vibrating Screen 12. Cyclone dust collector B15, unloader B16, fan B17, pulse dust collector 19, unloader C20, fan C21; the discharge hopper of the belt conveyor A1 is set above the feed hopper A33 of the primary crusher 2. The discharge hopper A34 of the primary crusher 2 is set above the feed hopper of the belt conveyor B3, the discharge hopper of the belt conveyor B3 is set above the feed hopper B43 of the secondary crusher 4, and the discharge hopper B44 of the secondary crusher 4 Set above the feed hopper of the belt conveyor C5, on which the magnetic separator 6 is installed, the discharge hopper of the belt conveyor C5 is set in the feed hopper C56 of the tertiary crusher 7, and the hopper of the tertiary crusher 7 The discharge pipe 55 is flange-connected to the feed pipe of the high-pressure feeder 8, the discharge pipe of the high-pressure feeder 8 is connected to the feed pipe 9 through the flange, and the discharge end of the feed pipe 9 is connected to the cyclone dust collector A10 through the flange. The top of the cyclone dust collector A10 is connected to the pulse dust collector 19 through the air pipe A13, and the bottom of the cyclone dust collector A10 is equipped with an unloader A11, and the bottom of the unloader A11 is fixed on the screen of the vibrating screen 12 by bolts , the top of the vibrating screen 12 is connected to the air pipe B14 through the flange, the other end of the air pipe B14 is connected to the cyclone dust collector B15 through the flange, and the bottom of the cyclone dust collector B15 is connected to the unloader B16 through the flange. The fan B17 is installed on the top of the dust collector B15 through flange connection, the fan B17 is connected to the pulse dust collector 19 through the air duct C18, the bottom of the pulse dust collector 19 is connected to the unloader C20 through the flange connection, and the side of the pulse dust collector 19 is above The fan C21 is installed through flange connection; the discharge hopper A34 of the primary crusher 2 is equipped with a dust collection cover, and the dust collection cover is connected to the cyclone dust collector C24 through the air duct D23; the discharge hopper B44 of the secondary crusher 4 A dust collection cover is installed, and the dust collection cover is flange-connected to the cyclone dust collector C24 through the air duct D23, and the fan A25 installed on the top of the cyclone dust collector C24 is connected to the pulse dust collector 19 through the air duct E27. The primary crusher 2 includes a frame A28, a box body A29, a driving shaft 30, a driven shaft 31, a blade A32, an input hopper A33, and an output hopper A34; the box body A29 is fixed on the frame A28 by bolts, and the box body A29 contains There are driving shaft 30 and driven shaft 31 parallel to each other, and the blades assembled by driving shaft 30 and driven shaft 31 are identical in shape, size and tooth shape, but the toothed blades of the two shafts are relatively installed, and the hopper A33 is formed by Bolts are fixed on the casing A29, and the discharge hopper A34 is fixed on the frame A28 below the casing A29 by bolts. The secondary crusher 4 includes a frame B35, a box body B36, a main shaft B37, a moving knife seat 38, a moving blade 39, a fixed knife seat 40, a fixed blade 41, a screen B42, a screen bracket 46, an inlet hopper B43, an outlet Hopper B44, belt cover B45; box B36 is fixed on the frame B35 by bolts, the box B36 is equipped with a main shaft B37, the main shaft B37 is connected with a moving knife seat 38 by a keyway, and the moving blade 39 is fixed on the top of the moving knife seat 38 by bolts , the inner wall of the box B36 is welded with a fixed knife seat 40, the fixed blade 41 is fixed on the fixed knife seat 40 by bolts, a screen B42 is arranged under the main shaft B37, the screen B42 is fixed on the box B36 by bolts, and the screen B42 The bottom is provided with a screen bracket 46, and the screen bracket 46 is fixed on the casing B36 through bolts, the feeding hopper B43 is fixed on the casing B36 through bolts, and the discharge hopper B44 is fixed below the casing B36 through bolts. The three-stage crusher 7 includes a lower casing 47, an upper casing 48, a main shaft C49, a cutter head 50, a blade shaft 51, a blade 52, a spacer 53 of the cutter head, a screen cloth C54, a discharge pipe 55, Enter hopper C56, belt pulley 57, upper box guard plate 58, guard plate fixing bolt 59; the main shaft C49 is installed in the bearing seats on both sides of the lower box body 47, and the main shaft C49 is equipped with a throwing cutter disc 50, and every two throwing cutter discs The spacer 53 of throwing cutter disc is housed between 50, and throwing away cutter disc 50 is fixedly installed with throwing away blade shaft 51, and throwing away blade shaft 51 is equipped with movable throwing blade 52, and lower casing 47 openings are equipped with discharge pipe 55, The lower box 47 is fixed with a screen C54 through bolts, the inner edge of the upper box 48 is equipped with an upper box guard plate 58 through a guard plate fixing bolt 59, and the throwing blade 52 has two symmetrical circular holes up and down. All four corners of 52 are provided with a square gap.
本实用新型的有益效果是:能够大量处理废旧锂电池,使废旧锂电池得到进一步的回收和利用,同时消除了废旧锂电池对环境造成的污染。在现场的破碎回收过程中,由于本实用新型采用了多台旋风集尘器和脉冲除尘器,所以使得现场的自然环境和工人的身体健康都得到了保护。The beneficial effect of the utility model is that the waste lithium batteries can be processed in large quantities, so that the waste lithium batteries can be further recovered and utilized, and at the same time, the environmental pollution caused by the waste lithium batteries can be eliminated. During the on-site crushing and recycling process, since the utility model adopts multiple cyclone dust collectors and pulse dust collectors, the natural environment on the site and the health of workers are protected.
附图说明Description of drawings
图1是废旧锂电池回收成套设备的连接结构主视图。Figure 1 is a front view of the connection structure of the waste lithium battery recycling complete set of equipment.
图2是图1的俯视图。FIG. 2 is a top view of FIG. 1 .
图3是一级破碎机主视图。Figure 3 is a front view of the primary crusher.
图4是图3的左视图。Fig. 4 is a left side view of Fig. 3 .
图5是二级破碎机主视图。Figure 5 is a front view of the secondary crusher.
图6是图5的A向剖视图。Fig. 6 is a sectional view taken along line A of Fig. 5 .
图7是三级破碎机结构示意图。Fig. 7 is a structural schematic diagram of a three-stage crusher.
图8是图7的左视图。Fig. 8 is a left side view of Fig. 7 .
图9是甩刀片主视图。Figure 9 is a front view of the blade.
图10是图9的C向剖视图。FIG. 10 is a cross-sectional view taken along line C of FIG. 9 .
图中,1.皮带输送机A,2.一级破碎机,3.皮带输送机B,4.二级破碎机,5.皮带输送机C,6.磁选机,7.三级破碎机,8.高压送料器,9.送料管道,10.旋风集尘器A,11.卸料器A,12.振动筛,13.风管A,14.风管B,15.旋风集尘器B,16.卸料器B,17.风机B,18.风管C,19.脉冲除尘器,20.卸料器C,21.风机C,22.脉冲除尘器防护栏,23.风管D,24.旋风集尘器C,25.风机A,26.卸料器D,27.风管E,28.机架A,29.箱体A,30.主动轴,31.从动轴,32.刀片A,33.入料斗A,34.出料斗A,35.机架B,36.箱体B,37.主轴B,38.动刀座,39.动刀片,40.定刀座,41.定刀片,42.筛网B,43.入料斗B,44.出料斗B,45.皮带罩B,46.筛网托架,47.下箱体,48.上箱体,49.主轴C,50.甩刀盘,51.甩刀片轴,52.甩刀片,53.甩刀盘的隔套,54.筛网C,55.出料管,56.入料斗C,57.皮带轮,58.上箱体护板,59.护板固定螺栓。In the figure, 1. Belt conveyor A, 2. Primary crusher, 3. Belt conveyor B, 4. Secondary crusher, 5. Belt conveyor C, 6. Magnetic separator, 7. Tertiary crusher , 8. High pressure feeder, 9. Feeding pipeline, 10. Cyclone dust collector A, 11. Unloader A, 12. Vibrating screen, 13. Air duct A, 14. Air duct B, 15. Cyclone dust collector B, 16. Unloader B, 17. Fan B, 18. Air duct C, 19. Pulse dust collector, 20. Unloader C, 21. Fan C, 22. Pulse dust collector guardrail, 23. Air duct D, 24. Cyclone dust collector C, 25. Fan A, 26. Unloader D, 27. Air duct E, 28. Frame A, 29. Box A, 30. Driving shaft, 31. Driven shaft , 32. Blade A, 33. Hopper A, 34. Hopper A, 35. Rack B, 36. Box B, 37. Spindle B, 38. Moving knife seat, 39. Moving blade, 40. Fixed knife Seat, 41. fixed blade, 42. screen B, 43. hopper B, 44. hopper B, 45. belt cover B, 46. screen bracket, 47. lower box, 48. upper box, 49. Main shaft C, 50. Swinging cutter head, 51. Swinging blade shaft, 52. Swinging blade, 53. Separating sleeve of throwing cutter head, 54. Screen C, 55. Discharge pipe, 56. Entering hopper C, 57 .Belt pulley, 58. Upper box guard plate, 59. Guard plate fixing bolt.
具体实施方式detailed description
附图1至附图10共同表明了本实用新型同一实施例的具体实施方式。Accompanying drawing 1 to accompanying drawing 10 have shown the concrete implementation of the same embodiment of the utility model jointly.
在本实用新型中所采用的大部分设备,例如皮带输送机、磁选机、高压送料器、旋风集尘器、卸料器、振动筛、脉冲除尘器、风机,都是现有的外购设备,为普通技术,而一级破碎机2的设备结构和结构特点已由附图3和附图4表明,二级破碎机4的设备结构和结构特点已由附图5和附图6表明,三级破碎机7的设备结构和结构特点已由附图7、附图8、附图9和附图10表明,三级破碎机7当中使用的甩刀片52有如下特点:一是甩刀片开有两个上下对称的圆孔,目的是使甩刀片能够装入甩刀片轴51两次,增加甩刀片使用次数;二是甩刀片52的四个角均开设有一个方形缺口,目的是增加刀口的直角数量,提高破碎度。Most of the equipment used in this utility model, such as belt conveyors, magnetic separators, high-pressure feeders, cyclone dust collectors, unloaders, vibrating screens, pulse dust collectors, and fans, are all purchased from existing sources. The equipment is common technology, and the equipment structure and structural characteristics of the primary crusher 2 have been indicated by accompanying drawings 3 and 4, and the equipment structure and structural characteristics of the secondary crusher 4 have been indicated by accompanying drawings 5 and 6 , the equipment structure and structural characteristics of the tertiary crusher 7 have been shown by accompanying drawing 7, accompanying drawing 8, accompanying drawing 9 and accompanying drawing 10, and the throwing blade 52 that uses among the middle of tertiary crusher 7 has following characteristics: the one, throwing blade Have two up and down symmetrical round holes, the purpose is to make the throwing blade can be packed into the throwing blade shaft 51 twice, increase the number of times of use of the throwing blade; The number of right angles of the knife edge improves the crushing degree.
本实用新型在工作过程和工艺过程中,主要是实现两个目的,一是破碎和回收废旧锂电池,二是将生产过程中产生的大量粉尘进行收集处理,以免造成工作场所的环境污染,同时保护工人身体健康。以下结合废旧锂电池的破碎回收和粉尘的收集处理两条线路对本实用新型的设备及设备连接关系作进一步说明。The utility model mainly achieves two purposes in the working process and process, one is to crush and recycle waste lithium batteries, and the other is to collect and process a large amount of dust generated in the production process, so as to avoid environmental pollution in the workplace, and at the same time Protect the health of workers. The equipment and equipment connection relationship of the present utility model will be further described below in conjunction with the crushing and recovery of waste lithium batteries and the collection and treatment of dust.
在废旧锂电池的破碎回收当中:废旧锂电池经皮带输送机A1送入到一级破碎机2的入料口进行第1次破碎,经一级破碎后的物料被送入皮带输送机B3,由皮带输送机B3送入到二级破碎机4进行第2次破碎,经二级破碎后的物料被送到皮带输送机C5,由皮带输送机C5送入到三级破碎机7进行第3次破碎,物料在输送过程中,由安装在皮带输送机C5上面的磁选机6进行除铁,经第3次破碎的物料由高压送料器8送入送料管道9并进一步被送入旋风集尘器A10,旋风集尘器A10的底部将收集到物料送到卸料器A11,通过卸料器A11的定时放料功能,物料进入振动筛12并在振动筛12得到废旧锂电池破碎料的最终分选和回收。In the crushing and recycling of waste lithium batteries: the waste lithium batteries are sent to the inlet of the primary crusher 2 through the belt conveyor A1 for the first crushing, and the materials after the primary crushing are sent to the belt conveyor B3, It is sent to the secondary crusher 4 by the belt conveyor B3 for the second crushing, and the material after the secondary crushing is sent to the belt conveyor C5, and then sent to the tertiary crusher 7 by the belt conveyor C5 for the third crushing. The first crushing, during the conveying process, the magnetic separator 6 installed on the belt conveyor C5 removes iron, and the third crushed material is sent to the feeding pipeline 9 by the high-pressure feeder 8 and further sent to the cyclone set The dust collector A10 and the bottom of the cyclone dust collector A10 send the collected materials to the unloader A11. Through the timing discharge function of the unloader A11, the materials enter the vibrating screen 12 and the waste lithium battery crushed materials are obtained in the vibrating screen 12. Final sorting and recycling.
在粉尘的收集和处理过程中:经一级破碎机2破碎后产生的粉尘,经风管D23被风机A25吸入到旋风集尘器C24当中,经二级破碎机4破碎后产生的粉尘也经风管D23被风机A25吸入到旋风集尘器C24当中,卸料器D26将旋风集尘器C24底部收集到的较粗重的粉尘如塑料类粉尘排出并收集,而旋风集尘器C24顶部的较轻粉尘经风管E27进入脉冲除尘器19,脉冲除尘器19底部将收集到的沉淀粉尘由卸料器C20排出并收集,而经过脉冲除尘器19净化处理的空气则由风机C21排入大气;旋风集尘器A10顶部将经过第三次破碎后产生的粉尘通过风管A13直接送入到脉冲除尘器19作进一步除尘处理;振动筛12在振动筛选过程中产生的粉尘进入振动筛12顶部风管B14被风机B17吸入并被送往脉冲除尘器19作进一步除尘处理。In the process of dust collection and treatment: the dust produced after being crushed by the primary crusher 2 is sucked into the cyclone dust collector C24 by the fan A25 through the air duct D23, and the dust produced after being crushed by the secondary crusher 4 is also passed through the air duct D23. The air duct D23 is sucked into the cyclone dust collector C24 by the fan A25, and the unloader D26 discharges and collects the relatively coarse dust collected at the bottom of the cyclone dust collector C24, such as plastic dust, while the relatively heavy dust collected at the top of the cyclone dust collector C24 The light dust enters the pulse dust collector 19 through the air pipe E27, and the precipitated dust collected at the bottom of the pulse dust collector 19 is discharged and collected by the unloader C20, and the air purified by the pulse dust collector 19 is discharged into the atmosphere by the fan C21; The top of the cyclone dust collector A10 sends the dust generated after the third crushing through the air duct A13 directly to the pulse dust collector 19 for further dust removal treatment; Pipe B14 is sucked by fan B17 and sent to pulse dust collector 19 for further dust removal treatment.
至此,在废旧锂电池回收过程中得到的锂电池粉碎料得到了充分回收,工艺过程中产生的粉尘也得到了有效地控制和合理排放,改善了工作环境,保证了工人身体健康。So far, the crushed materials of lithium batteries obtained in the process of recycling waste lithium batteries have been fully recycled, and the dust generated in the process has been effectively controlled and discharged reasonably, which improves the working environment and ensures the health of workers.
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