CN206316837U - A kind of novel combined carrier bar chip cleaner - Google Patents

Abstract

The utility model provides a novel composite chain plate chip remover, which includes a front axle installed between the drive sprockets, a chip outlet is arranged under the spiral chip remover, and a The upper head rail and the lower head rail are provided with a partition below the head lower rail. The left side of the upper head rail and the lower head rail is connected with a guide rail. The rear axle is installed inside, the guide rail is installed on the bracket, the chain plate scraping structure is arranged on the guide rail, and a filter frame is arranged in the middle of the chain plate scraping structure; compared with the prior art, the utility model has the following beneficial effects: It solves the problem that the current chain plate chip conveyor cannot handle long chips, short chips and powdery chips at the same time, solves the problem of frequent blockage of the water tank caused by the low filtration accuracy of the existing chain plate chip conveyor, and reduces the cooling water tank. The frequency of maintenance is reduced, and the service life of cutting fluid, pump and machine tool is extended.

Description

A New Compound Chain Plate Chip Conveyor

technical field

The utility model is a novel composite chain plate chip remover, which is mainly used in the fields of chip removal and separation of chips and cutting fluid for machine tools.

Background technique

With the development of the machine tool industry, the functions of machine tools are also diversified. It is no longer like traditional machine tools that can only be used for one process, and the types of chips processed are no longer as single as before. At present, the status quo of domestic machine tool chip removal and the separation of cutting fluid and chips can be divided into two categories: one is the current conventional chain plate, scraper and other chip conveyors, of which the conventional chain plate chip conveyor is mainly suitable for collecting Long lumps of chips, while the scraper chip conveyor is mainly used to collect short chips and powdery chips. However, the conventional chain plate chip conveyor has certain defects. Firstly, a single chain plate chip conveyor cannot handle long chips, short chips and powdery chips at the same time; secondly, there are chips in the cutting fluid. If the cutting fluid is directly Circulation will directly cause skin damage to the water pump and subsequent accessories, reduce the service life of the water pump and subsequent accessories, thereby increasing the number of maintenance of the machine tool; finally, the use of high-precision cutting conveying and filtering devices is expensive. The other type is a huge and complex integrated filtration system. These devices are characterized by high filtration accuracy, but because they are too complex and bulky, they are expensive, occupy a large area, have a long cycle time, low efficiency, and are difficult to maintain. Therefore, the factory is in urgent need of a compound chip conveyor that can simultaneously process long chips, short chips and powdery chips. Environmentally friendly chip removal device.

Utility model content

Aiming at the deficiencies in the prior art, the purpose of this utility model is to provide a new composite chain plate chip conveyor to solve the problems raised in the above-mentioned background technology. The utility model is easy to use, easy to operate, clever in design, and improves the market Competitiveness.

In order to achieve the above purpose, the utility model is achieved through the following technical solutions: a new composite chain plate chip conveyor, including a motor, a transmission sprocket, a spiral chip conveyor, a partition, a chain plate scraping structure, a rear Axle, filter frame, guide rail, bracket, rear axle guide rail, chip outlet, front axle, head upper guide rail and head lower guide rail, the front axle is installed between the drive sprockets, under the spiral chip conveyor A chip outlet is provided. The left side of the spiral chip conveyor is connected with an upper head rail and a lower head rail. The left side of the guide rail is connected with a guide rail, the left side of the guide rail is connected with a rear axle guide rail, the rear axle is installed in the rear axle guide rail, the guide rail is installed on the bracket, and the chain plate scraping structure is arranged on the guide rail , a filter frame is arranged in the middle of the chain plate scraping structure;

The filter frame is composed of a filter frame main body, a filter frame slit plate and an outlet of the filter frame end face. The guide rail is composed of a left guide rail and a right guide rail. The right side of the frame main body is provided with an outlet of the end face of the filter frame, and the left guide rail and the right guide rail are installed under the filter frame slit plate;

The chain plate scraping structure is composed of an upper scraper, a transmission chain plate, a brush installation bracket, a lower scraper, a brush and connecting bolts, the upper scraper is located above the transmission chain plate, and the lower scraper Located under the transmission chain plate, the brush is installed on the brush installation bracket through connecting bolts, and the brush, brush installation bracket and lower scraper are all connected under the transmission chain plate;

The spiral chip conveyor is composed of a spiral blade, a spiral chip guide groove and a screw rod. The spiral blade is installed on the screw rod. The screw rod is installed on the spiral sprocket through the screw rod fixing seat. The spiral chip guide The groove is arranged under the screw rod, the right side of the spiral chip conveyor is provided with a right chip guide, and the left side of the right chip guide is provided with a left chip guide;

The motor is fixed above the spiral chip conveyor through the motor mount, the motor is connected to the conversion sprocket through the front shaft, and the conversion sprocket is installed on the bearing seat;

The top of the motor is provided with a left side casing, a right side casing and a top cover, the top of the head upper guide rail and the head lower guide rail is provided with a middle cover, and the left side of the middle cover is connected with a Chip funnel.

Further, the front axle is sequentially connected to the rear axle through the upper head rail, the lower head rail, the guide rail and the rear axle guide rail.

Further, the motor drives the front axle to rotate, and then drives the chain plate scraping mechanism to run between the guide rails of the rear axle and between the guide rails of the rear axle through the guide rails between the upper guide rail of the head and the lower guide rail of the head.

Further, the conversion sprocket is connected to the spiral sprocket through a chain. When the motor rotates, the front axle drives the conversion sprocket on the other side to run. The conversion sprocket drives the spiral sprocket to rotate through the chain. The spiral sprocket passes through the screw rod fixing seat Fasten the chip guide on the left side. During the rotation of the spiral sprocket, the screw rod rotates synchronously to drive the spiral blade to discharge the iron chips through the spiral chip guide groove.

Further, the motor is connected to the drive sprocket through a drive chain.

Beneficial effects of the utility model: a new composite chain plate chip conveyor of the utility model solves the problem that the current chain plate chip conveyor cannot handle long cluster chips, short chips and powdery chips at the same time, and solves the current Due to the low filtering accuracy of some chain plate chip conveyors, the water tank is frequently blocked, which reduces the maintenance times of the cooling water tank and prolongs the service life of the cutting fluid, pump and machine tool. It can be applied to any machine tool and water tank, simplifying the current domestic large-scale The structure of the integrated filtration system achieves the purpose of high filtration accuracy, small footprint, green environmental protection and low cost.

Description of drawings

Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

Fig. 1 is a structural schematic diagram of a new composite chain plate chip conveyor of the present invention;

Fig. 2 is a side view of a new composite chain plate chip conveyor of the present invention;

Fig. 3 is a structural view of the filter box at A-A of a new composite chain plate chip conveyor of the present invention;

Fig. 4 is a schematic diagram of the chain plate scraping structure of a new compound chain plate chip remover of the present invention;

Fig. 5 is a structural schematic diagram of a spiral chip conveyor of a new composite chain plate chip conveyor of the present invention;

Fig. 6 is a structural schematic diagram of the top cover plate of a new composite chain plate chip conveyor of the present invention;

In the figure: 1—drive sprocket, 2—spiral chip conveyor, 3—partition plate, 4—chain plate scraping structure, 5—rear axle, 6—filter frame, 7—guide rail, 8—bracket, 9—rear Shaft guide rail, 10—chip outlet, 11—front axle, 12—head upper guide rail, 13—head lower guide rail, 14—conversion sprocket, 15—motor, 16—motor mounting seat, 17—bearing seat, 18 —Spiral sprocket, 19—left chip guide, 20—right chip guide, 21—screw rod fixing seat, 22—left cover, 23—right cover, 24—top cover, 25— Middle cover plate, 26—chip guide funnel, 2-1 spiral blade, 2-2 spiral chip guide groove, 2-3—screw rod, 4-1—upper side scraper, 4-2—transmission chain plate, 4- 3—brush installation bracket, 4-4—lower side scraper, 4-5—brush, 4-6—connecting bolt, 6-1—filter frame main body, 6-2—filter frame gap plate, 6-3 —Filter frame end face outlet, 7-1—left guide rail, 7-2—right guide rail.

detailed description

In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments.

Please refer to Figures 1 to 6, the utility model provides a technical solution: a new composite chain plate chip conveyor, including a motor 15, a transmission sprocket 1, a spiral chip conveyor 2, a partition 3, and a chain plate scraper Brush structure 4, rear shaft 5, filter frame 6, guide rail 7, bracket 8, rear shaft guide rail 9, chip outlet 10, front shaft 11, head upper guide rail 12 and head lower guide rail 13, front shaft 11 is installed on the transmission Between the sprockets 1, a chip outlet 10 is provided under the spiral chip conveyor 2, and the left side of the spiral chip conveyor 2 is connected with the upper head rail 12 and the lower head rail 13, and the lower head rail 13 is set There is a partition 3, the left side of the head upper guide rail 12 and the head lower guide rail 13 is connected with the guide rail 7, the left side of the guide rail 7 is connected with the rear axle guide rail 9, the rear axle 5 is installed in the rear axle guide rail 9, and the guide rail 7 is installed On the bracket 8 , a chain scraper structure 4 is arranged on the guide rail 7 , and a filter frame 6 is arranged in the middle of the chain scraper structure 4 .

The filter frame 6 is composed of the filter frame main body 6-1, the filter frame slit plate 6-2 and the filter frame end face outlet 6-3, the guide rail 7 is composed of the left guide rail 7-1 and the right guide rail 7-2, the filter frame main body 6 -1 is provided with a filter frame slit plate 6-2, the right side of the filter frame main body 6-1 is provided with a filter frame end face outlet 6-3, the left guide rail 7-1 and the right guide rail 7-2 are installed on the filter frame Below the gap plate 6-2.

Chain plate scraping structure 4 is composed of upper side scraper 4-1, transmission chain plate 4-2, brush mounting bracket 4-3, lower side scraper 4-4, brush 4-5 and connecting bolts 4-6 , the upper side scraper 4-1 is located above the transmission chain plate 4-2, the lower side scraper 4-4 is located under the transmission chain plate 4-2, and the brush 4-5 is installed on the brush installation bracket through the connecting bolt 4-6 On 4-3, the hair brush 4-5, the hair brush mounting bracket 4-3 and the lower side scraper 4-4 are all connected under the transmission chain plate 4-2.

The spiral chip conveyor 2 is composed of a spiral blade 2-1, a spiral chip guide groove 2-2 and a screw rod 2-3, the spiral blade 2-1 is installed on the screw rod 2-3, and the screw rod 2-3 is fixed by the screw rod The seat 21 is installed on the spiral sprocket 18, the spiral chip guide groove 2-2 is arranged under the screw rod 2-3, the right side of the spiral chip conveyor 2 is provided with a right chip guide cover 20, and the right side chip guide cover 20 The left side is provided with a left side chip guide cover 19 .

The motor 15 is fixed above the screw chip conveyor 2 through the motor mount 16 , the motor 15 is connected to the conversion sprocket 14 through the front shaft 11 , and the conversion sprocket 14 is installed on the bearing housing 17 .

The top of motor 15 is provided with left side casing 22, right side casing 23 and top cover plate 24, and the top of head upper guide rail 12 and head lower guide rail 13 is provided with middle cover plate 25, the left side of middle cover plate 25 A chip guide funnel 26 is connected.

The front axle 11 is connected to the rear axle 5 through the head upper guide rail 12, the head lower guide rail 13, the guide rail 7 and the rear axle guide rail 9 successively.

Motor 15 drives front axle 11 to rotate, and then drives chain plate scraping mechanism between head upper guide rail 12 and head lower guide rail 13, by guide rail 7, runs between rear axle guide rail 9 along rear axle 5.

The conversion sprocket 14 is connected to the spiral sprocket 18 through a chain. When the motor 15 rotates, the front axle 11 drives the conversion sprocket 14 on the other side to run. The conversion sprocket 14 drives the spiral sprocket 18 to run through the chain. The rod fixing seat 21 is fastened on the left chip guide cover 19. During the rotation of the spiral sprocket 18, the screw rod 2-3 rotates synchronously to drive the screw blade 2-1 to pass the iron chips through the spiral chip guide groove 2-2 discharge.

As an embodiment of the present utility model: after a new search, in the field of chip removal and filtration of machine tool auxiliary machines, there are two structures respectively: 1. a separate chip remover with a coarse filter and a barrier configured on the water tank, Filter screen, magnetic separator, paper tape filter, eddy current separator, linear filter, etc. The other is to use the recoil drum chip conveyor. A chip conveyor with an integrated structure of high-precision chip removal and filtering is realized by a single machine. After a novelty search, the results show that "Automatic chip conveyor" mainly describes the automatic chip removal through a gravity sensing device using a conveyor belt and a driving device. The structure and principle are the same as those of this article. The patent is completely different, and does not describe matters related to filtration accuracy, but only describes how to realize the automatic chip removal function; in addition, "A New Type of Overflow Composite Chain Plate Chip Conveyor" mainly describes an overflow structure, combined with chip removal and filtration, but it does not describe how to deal with short chips and powder chips. The current technical difficulty is how to deal with long chips, short chips and powder chips at the same time. The utility model patent just makes up for this gap, and the structure is simple and compact, green and environment-friendly, and can become the best cutting chip conveying equipment.

After the power is turned on, the motor 15 drives the transmission sprocket 1 through the transmission chain, and the transmission sprocket 1 drives the chain plate scraping mechanism to rotate during the rotation. Chips, some small short chips and powdery chips will fall on the partition plate 3 through the gap of the chain plate of the chain plate scraping mechanism. -5 is taken to the spiral chip conveyor 2 of the machine head, and the chips pass through the spiral chip conveyor 2 through the rotating spiral blade 2-1 along the spiral chip guide groove 2-2 to pass through the left chip guide cover 19 and the right side The chip guard 20 falls to the chip outlet 10 .

The long group of chips will be transported to the chip guide funnel 26 for discharge by the upper side scraper 4-1 of the chain plate scraping mechanism.

In the process of continuous chip removal, the cutting fluid containing chips will continuously enter the main body of the chip remover. The main body of the chip remover refers to a new composite chain plate chip remover of the present utility model. Through the chain plate The gap of the transmission chain plate 4-2 of the scraping mechanism flows into the main body of the chip conveyor, and when the liquid level rises to the slit plate on the bottom surface of the filter frame main body 6-1, the dirty liquid containing chips passes through the slit plate and is clean. The cutting fluid is discharged from the chip conveyor through the end face outlet 6-3 of the filter frame to achieve the effect of high-precision filtration. The specific filtration accuracy can be controlled by adjusting the gap ratio of the filter frame gap plate 6-2, and can be selected flexibly. Through such non-stop circulation, the machine tool gets clean cutting fluid, and at the same time, various types of chips are discharged.

During the entire cycle, the brushes 4-5 are constantly cleaning the surface of the filter frame 6 to prevent the filter box from clogging and achieve the effect of automatic cleaning.

The utility model solves the problem that the current chain plate chip remover cannot handle long clusters of chips, short chips and powdery chips at the same time, solves the problem of frequent blockage of the water tank caused by the low filtration accuracy of the existing chain plate chip remover, and reduces It reduces the maintenance times of the cooling water tank, prolongs the service life of cutting fluid, pumps and machine tools, can be applied to any machine tool and water tank, simplifies the structure of the current large-scale comprehensive filtration system in China, achieves high filtration accuracy, small footprint, and is environmentally friendly. Inexpensive purpose.

The basic principles and main features of the utility model and the advantages of the utility model have been shown and described above. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and without departing from the utility model The present utility model can be realized in other specific forms without the spirit or essential features. Therefore, no matter from all points of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the present invention is defined by the appended claims rather than the above description, so it is intended to fall within the scope of the claims All changes within the meaning and range of equivalents of the required elements are included in the present invention. In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only contains an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (5)

1. a kind of novel combined carrier bar chip cleaner, including motor, drive sprocket, spiral chip cleaner, dividing plate, carrier bar wiper knot Structure, rear axle, filter frame, guide rail, support, rear axis rail, crumb mouth, front axle, head upper rail and head lower guideway, its feature It is：The front axle is arranged between drive sprocket, and crumb mouth, the debris are provided with below the spiral chip cleaner It is connected with the left of device below head upper rail and head lower guideway, the head lower guideway and is provided with dividing plate, the head It is connected with the left of portion's upper rail and head lower guideway on the left of guide rail, the guide rail and is connected with rear axis rail, the rear axle Rear axle is installed, the guide rails assembling is provided with carrier bar and scrapes brush configuration, the carrier bar is scraped on support on the guide rail in guide rail Brush configuration middle setting has filter frame；

The filter frame is made up of filter frame main body, filter frame aperture plate and filter frame end face outlet, and the guide rail is by left side Guide rail and right rail are constituted, and filter frame aperture plate is provided with below the filter frame main body, the filter frame main body Right side is provided with filter frame end face outlet, and the left rail and right rail are arranged on below filter frame aperture plate；

The carrier bar scrapes brush configuration by upper side scraper plate, drive link, hairbrush mounting bracket, lower side scraper plate, hairbrush and connection spiral shell Bolt is constituted, and the upper side scraper plate is located above drive link, and lower side scraper plate is located at below drive link, and the hairbrush passes through connection Bolt is arranged in hairbrush mounting bracket, and the hairbrush, hairbrush mounting bracket and lower side scraper plate are both connected under drive link Side；

The spiral chip cleaner is made up of helical blade, spiral dregs guiding groove and screw rod, and the helical blade is arranged on spiral On bar, the screw rod is arranged on spiral sprocket wheel by screw rod fixed seat, and the spiral dregs guiding groove is arranged under screw rod It is provided with the right side of side, the spiral chip cleaner on the left of right side dregs guiding cover, the right side dregs guiding cover and is provided with left side dregs guiding cover；

The motor is fixed on the top of spiral chip cleaner by motor mount, and the motor connects conversion chains link by front axle Wheel, the conversion sprocket wheel is arranged on bearing block；

Left side case, right side case and top blind flange, the head upper rail and head are provided with the top of the motor It is provided with the top of lower guideway on the left of inter panel, the inter panel and is connected with dust lead funnel.

2. a kind of novel combined carrier bar chip cleaner according to claim 1, it is characterised in that：The front axle is passed sequentially through Head upper rail, head lower guideway, guide rail and rear axis rail connection rear axle.

3. a kind of novel combined carrier bar chip cleaner according to claim 1, it is characterised in that：Motor drives front axle to turn It is dynamic, carrier bar wiper mechanism is then driven between head upper rail and head lower guideway, by guide rail, along rear axle in rear spindle guide Operated between rail.

4. a kind of novel combined carrier bar chip cleaner according to claim 1, it is characterised in that：The conversion sprocket wheel passes through Chain connects spiral sprocket wheel, and the conversion sprocket wheel for driving opposite side by front axle when motor is rotated is operated, and conversion sprocket wheel passes through chain The operating of spiral sprocket wheel is driven, spiral sprocket wheel is fastened by screw rod fixed seat on the dregs guiding cover of left side, and coiled strand wheel is rotated During, screw rod synchronously rotate driving helical blade to discharge iron filings by spiral dregs guiding groove.

5. a kind of novel combined carrier bar chip cleaner according to claim 1, it is characterised in that：Motor passes through driving chain Connect drive sprocket.