CN206308976U

CN206308976U - Integrated full-automatic wall plaster unit

Info

Publication number: CN206308976U
Application number: CN201621415405.2U
Authority: CN
Inventors: 罗天才; 阿呷铁曲莫
Original assignee: Individual
Current assignee: Individual
Priority date: 2016-12-22
Filing date: 2016-12-22
Publication date: 2017-07-07
Anticipated expiration: 2026-12-22

Abstract

The utility model discloses integrated full-automatic wall plaster unit, including transport vehicle, four identical supporting structures on transport vehicle are sequentially arranged, are arranged on the rendering mechanism above supporting structure, and control system；It is provided with inside the transport vehicle and paints the power supply that unit is powered to whole；The mechanism of painting includes the paint finishing, roll-rendering device, strickle and the polishing unit that are connected with power supply and be successively set on above four supporting structures；The control system includes being arranged on the controller inside transport vehicle, the group of motors connected with power supply and controller；The controller is also electrically connected with roll-rendering device, strickle, small-sized sander and a dust catcher respectively.The rendering unit can replace manually realizing in the project under construction at least 95% workload, and the height and width of its construction can be by controller controls, and fast, efficiency high of constructing effectively prevents personal height operating risk, is suitable for popularization and application.

Description

Integrated full-automatic wall plaster unit

Technical field

The utility model is related to wall surface whitewashing machine, and in particular to a kind of integrated full-automatic wall plaster unit.

Background technology

Since the mankind enter civilized society, building trade just constantly improves along with the development of human civilization, from Initial banda, lofty tower by now, the development of building trade has witnessed the progress of human society.And as building is gone The development of industry, increasing high and new technology is used for building field, but so far, as Indoor environment finishing, institute is required Rendering metope work, be still necessary to be completed by people's handwork, and with the continuous rising of cost of labor, only manually Painted, cost will more and more higher, and Manual Speed is slow, takes time and effort, it is difficult to adapt to short construction period.

Therefore, people explore machine instead of manually carrying out white washed wall operation constantly, to reduce labor intensity, improve White washed wall efficiency and quality.Though having occurred the machine for being similar to white washed wall on the market at present, mostly performance is single, as only single The product of the monotechnics such as sprayer or sander.Even the more complete rendering machine of function, also all heavier, and peace Dress is wasted time and energy, it is often necessary to which manual conveying robot to different positions was being carried repeatedly with realizing the rendering of diverse location Cheng Zhong, easily causes local repetition and paints, and wastes coating.If metope unshapeliness, rendering is easily caused uneven.Room can not be carried out The rendering on interior roof is also one of defect of this plastering machine.New residential quarters are mostly high-rise cells, and the heaviness of equipment is difficult to Carried using elevator, it is a process for wasting time and energy that machine is moved into interior.Thus, interior painting can not with this machine Effectively improve efficiency, reduces cost.

Various reasons due to more than, during actual job, resultant effect and people that existing plastering machine is plastered wall The sexual valence and speed that work paints metope are more little than difference, therefore existing plastering machine is plastered wall and actually used received largely Limitation, so being difficult to be widely applied.

Utility model content

In order to solve the above-mentioned technical problem the purpose of this utility model is, there is provided a kind of integrated full-automatic wall surface whitewashing machine Group.The rendering unit can replace manually realize in the project under construction at least 95% workload, and its construction height and width Can be by controller control, fast, efficiency high of constructing effectively prevents personal height operating risk, is suitable for popularization and application.

To achieve the above object, the technical solution adopted in the utility model is as follows：

Integrated full-automatic wall plaster unit, including transport vehicle, are sequentially arranged four identical branch on transport vehicle Frame structure, is arranged on the rendering mechanism above supporting structure, and control system；It is provided with inside the transport vehicle to whole rendering The power supply that unit is powered, transport vehicle front is provided with obstacle sensor, and transport vehicle lower section is provided with least three and is moved for transport vehicle Roller；The mechanism of painting includes the paint finishing, the rolling that are connected with power supply and be successively set on above four supporting structures Brush device, strickle and polishing unit；The paint finishing includes rabbling mechanism, sucking pump and sprayer；The rabbling mechanism includes Automatic stirring bucket, and with automatic stirring bucket be connected, for hold the coating being stirred in charging basket；The sucking pump respectively with Be connected with sprayer in charging basket, for from being delivered in sprayer in suctioning out coating in charging basket；The polishing unit is included extremely Few a small-sized sander and a dust catcher, and the 4th avoidance sensor；The roll-rendering device is provided with the second avoidance sensing Device, the strickle is provided with the 3rd avoidance sensor；The control system includes being arranged on the controller inside transport vehicle, with Power supply and the group of motors of controller series connection；The group of motors includes the stepper motor electrically connected with roller, with automatic stirring bucket electricity The stirring motor of connection, and the motor electrically connected with sucking pump；The controller also respectively with obstacle sensor, roll-rendering device, Second avoidance sensor, strickle, the 3rd avoidance sensor, all small-sized sanders and a dust catcher electrical connection.

Preferably, the sprayer includes jet pipe, is disposed side by side on jet pipe side, the multiple for uniformly spraying coating Shower nozzle, and for connecting jet pipe and the transfer tube in charging basket.

Preferably, the jet pipe is adjustable telescopic structure, and its top is provided with the second avoidance connected with controller Sensor.

Preferably, the truncated cone that the shower nozzle constantly expands in exit inside diameter.

Preferably, the supporting structure includes being the longitudinal carrier and horizontal support of adjustable telescopic structure, described vertical To pedestal lower end and transport vehicle clamping, upper end is rotatably connected with the lower end of horizontal support；The upper end of the horizontal support and powder Brush mechanism connects.

Preferably, the group of motors also includes the first telescope motor being arranged on longitudinal carrier, and is arranged on transverse direction The second telescope motor on support.

Preferably, longitudinal carrier top is provided with and longitudinally rotates axle for making horizontal support rotate 0~90 ° up and down.

Preferably, the group of motors also includes being arranged on inside longitudinal carrier and longitudinally rotating of longitudinally rotating that axle connects Motor.

Preferably, the longitudinal carrier is provided with for making 0~180 ° of horizontal support horizontal deflection with horizontal support joint Lateral rotation axle.

Preferably, the group of motors also includes being arranged on inside horizontal support the lateral rotation connected with lateral rotation axle Motor.

Preferably, four supporting structures are between any two at intervals of 30~50cm.

Compared with prior art, the utility model has the advantages that：

(1) unit such as paint finishing, roll-rendering device, strickle, the sander that the utility model needs rendering metope are integrated With one, and it is detachably arranged on transport vehicle by identical support, its integrated level is high, it is fast to paint speed, efficiency high； Transport vehicle is provided with controller, barrier inductor and roller etc., the movement for entirely painting unit is more facilitated controllable, realizes The function of metope is painted in its automation.

(2) roll-rendering device that the utility model is set is used for the uniform round brush of coating for spraying paint finishing in metope, The density and consistency of thickness of paint finishing spraying are can effectively ensure that, is that construction in later period lays more preferable basis；And strickle is to use Disposed in the unnecessary coating that will be left on wall, from the construction effect without influenceing metope；Sander is that will not have on wall There is the unnecessary coating thoroughly disposed to be polished polishing, so that metope seems more pure white, smooth, smooth；Remove Outside this, dust catcher is provided with also on transport vehicle, the dust suction is smoked and absorbed in the dust that sander is polished, can It is prevented effectively from dust to fly upward, influences environment.

(3) paint finishing of the present utility model mainly includes rabbling mechanism, sucking pump and sprayer, wherein, rabbling mechanism bag Agitator is included and in charging basket, set two buckets is that, in order to not influence during construction in later period because materials are too fast, and feed is not In time so as to influence construction speed；Length-adjustable jet pipe is then provided with sprayer, the controllable purpose of spray area is can reach, Also facilitate shrink nozzle, be readily transported；Meanwhile, shower nozzle is set to the truncated cone that exit inside diameter constantly expands, and can make ejection Coating speed reduction, spray range is wider, and spraying is evenly.

(4) supporting structure of the present utility model include motor is installed and be adjustable telescopic structure horizontal branch Frame and longitudinal carrier, set rotary electric machine and rotary shaft on horizontal support and longitudinal carrier, can make its controllable, angle of rotation that stretches Degree is controllable, is easy to paint the metope of various height, corner or platform, additionally it is possible to which roof is constructed, without artificial operation.

(5) paint unit using the utility model and paint metope, can replace manually realizing at least 95% in the project under construction Workload；And the unit construction area of a hour is at 500 square metres or so, be more than artificial nearly 20 are accompanied that construction is fast, Efficiency high；The height and width of its construction can replace artificial construction by controller control, prevent personal height operation wind Danger.

(6) present invention is provided with barrier inductor on transport vehicle so that machine meets corner in work progress can be voluntarily Turn, running into beam column can have mercy on row；And paint mechanism on be provided with avoidance sensor, make rendering mechanism meet door and window after can be complete Avoided after into rendering, make the automation performance of machine more preferably, construction effect is more preferably.

Brief description of the drawings

Fig. 1 is structural representation of the present utility model.

Fig. 2 is the schematic diagram of the utility model control system.

Wherein, reference is corresponding entitled：

1- transport vehicles, 11- power supplys, 12- rollers, 13- obstacle sensors, 14- controllers, 2- rabbling mechanisms, 21- is automatic Agitator, 22- be in charging basket, 3- sucking pumps, 4- sprayers, 41- jet pipes, 42- shower nozzles, 43- transfer tubes, 44- the first avoidance sensors, 5- roll-rendering devices, 51- the second avoidance sensors, 6- strickles, the avoidance sensors of 61- the 3rd, 7- polishing units, 71- sanders, 72- dust catchers, the avoidance sensors of 73- the 4th, 8- supporting structures, 81- longitudinal carriers, 82- horizontal supports, 83- longitudinally rotates axle, 84- lateral rotation axles.

Specific embodiment

The utility model is described in further detail with embodiment for explanation below in conjunction with the accompanying drawings, and mode of the present utility model includes But it is not limited only to following examples.

The integrated full-automatic wall plaster unit of the present embodiment is mainly used in the fitment process of architectural engineering Metope is applied and touches coating such as " Putties ".Its innovative point is " manually to carry out Putty to wall instead of original by machine Knife-coat application ", so as to realize a kind of reform of essence.

As depicted in figs. 1 and 2, the integrated full-automatic wall plaster unit of the present embodiment, including transport vehicle 1, sequentially sets Four identical supporting structures 8 on transport vehicle are put, the rendering mechanism above supporting structure, and control system is arranged on. The supporting structure 8 snaps in transport vehicle, is easy to be dismantled when needed and carried.

The main task of the transport vehicle 1 is transport, is exactly onboard so as to time changing by all mechanical equipment installations The position of construction, and the front of transport vehicle 1 is provided with obstacle sensor 13, for sensing whether transport vehicle operating path front has barrier Hinder thing, then control system control machine detours or hides if any barrier, to ensure machine constantly along straight-line travelling, without departing from institute The track of operation, from the normal construction without influenceing other units；It is provided with inside the transport vehicle 1 and is powered to the whole unit that paints Power supply 11, transport vehicle lower section be provided with least three for transport vehicles movement rollers 12；

The mechanism of painting includes the spray for being connected and being successively set on above four supporting structures with power supply 11 System, roll-rendering device 5, strickle 6 and polishing unit 7；Wherein, roll-rendering device 5 is used to exist the uniform round brush of coating that sprayer is sprayed On metope, to ensure its density for spraying and consistency of thickness, so that for more preferable basis is laid in the construction in later stage, on the roll-rendering device 5 The second avoidance sensor 51 is provided with, it can be made to stop round brush after door and window is run into, it is to avoid damage door and window；The shape of strickle 6 Similar to a super large putty knife, its effect is will to leave unnecessary coating on wall to dispose, from applying without influence metope Work efficiency really, and also is provided with the 3rd avoidance sensor 61 on the strickle 6, can make it can be out of service after door and window is run into, Avoid damaging door and window；Polish unit 7 purposes be that polishing operation is polished to metope, including electrically connected with power supply 11 to Few a small-sized sander 71 and a dust catcher 72, the 4th avoidance sensor 73；Small-sized polishing unit 71 is used for wall The unnecessary coating do not disposed thoroughly carries out sanding and polishing, so that metope seems more pure white, smooth, smooth, And dust catcher 72 is then the dust polished sander carries out an absorption, dust is not allowed to dance in the air influence ring everywhere Border, the 4th avoidance sensor 73 is then can stop during door and window polishing to be run into bruting process, it is to avoid the damage of door and window.

And paint finishing then belongs to one of technological core of the present embodiment, it includes rabbling mechanism 2, sucking pump 3 and sprayer 4；The main task of the rabbling mechanism 2 is the stirring work to Putty coating, including automatic stirring bucket 21 and in charging basket 22, Putty coating is taken out from sack and is poured into automatic stirring bucket 21, after adding a certain proportion of water, open automatic stirring Bucket 21 stirs the two, and injection afterwards is in standby in charging basket 22, and this kind of setting can be prevented effectively from because feed influences not in time The problem of construction speed, reaches neither influence stirring work and does not influence the purpose of spray coating operations；Sucking pump 3 respectively with charging basket 22 Be connected with sprayer 4, for from being delivered in sprayer 4 in suctioning out Putty in charging basket 22, metope being sprayed onto for sprayer 4 On.

The control system includes being arranged on the controller 14 inside transport vehicle 1, and the group of motors comprising multiple motors, Each motor in the group of motors is respectively connected in series with power supply 11 and controller 14；The group of motors includes and roller 12 The stepper motor of electrical connection, the stirring motor electrically connected with automatic stirring bucket 21, and the motor electrically connected with sucking pump 3；It is described Controller 14 also respectively with obstacle sensor 13, roll-rendering device 5, strickle 6, all small-sized sanders 71 and a dust catcher 72 electrical connections, for controlling it to be turned on and off, reaching the whole unit that paints all can automatic plastering under control of the control system The function of metope.

In order to preferably realize that spraying is acted on, the sprayer 4 is provided with the jet pipe 41 of adjustable telescopic structure, in the spray The side of pipe 41 is also provided with the multiple shower nozzles 42 for uniformly spraying coating, and the jet pipe 41 also by transfer tube 43 and in material Bucket 22 is connected, and the shower nozzle 42 is set to the truncated cone that exit inside diameter constantly expands；This kind of setting can make the coating of ejection more Plus it is uniform, can also increase its spray area, also allow for shrinking carrying.Be also equipped with connecting with controller above jet pipe first is kept away Barrier sensor, its effect is consistent with the second~the 3rd avoidance sensor function, is for avoiding damaging door and window etc. without painting Position.

Supporting structure of the invention include motor is installed and be adjustable telescopic structure horizontal support and longitudinal direction Support, sets rotary electric machine and rotary shaft on horizontal support and longitudinal carrier, and it can be made flexible controllable, and rotational angle is controllable, It is easy to paint the metope of various height, corner or platform, additionally it is possible to which roof is constructed, without artificial operation.

In addition, for the ease of the metope of the various height of rendering, corner or platform, additionally it is possible to which roof is constructed, The present embodiment is also improved the supporting structure 8 of the rendering unit, and the supporting structure 8 includes being adjustable telescopic knot The longitudinal carrier 81 and horizontal support 82 of structure, the lower end of the longitudinal carrier 81 and the clamping of transport vehicle 1, upper end and horizontal support 82 Lower end is rotatably connected；The upper end of the horizontal support 81 with paint mechanism (each support it is corresponding its top setting paint finishing, Roll-rendering device 5, strickle 6 or polishing unit 7) connect.This kind of setting can be by the adjustable telescopic structure of setting to longitudinal carrier 81 and horizontal support 82 elongated or shortened, be easy to spray each height metope.

In order to realize the whole metope of automatic spraying and roof, the first telescope motor being also provided with longitudinal carrier 81, The second telescope motor being provided with horizontal support 82, for realizing longitudinal carrier 81 and horizontal support 82 by controller Automatic lengthening or shortening.The longitudinal carrier 81 top is provided with and is longitudinally rotated for making horizontal support that 0~90 ° is rotated about 82 Be provided with inside axle 83, and the longitudinal carrier 81 with longitudinally rotate that axle 83 is connected longitudinally rotate motor；Meanwhile, the longitudinal carrier 81 are provided with the lateral rotation axle 84 for making 0~180 ° of 82 horizontal deflection of horizontal support, and the horizontal stroke with the joint of horizontal support 82 To the lateral rotation motor that connects with lateral rotation axle 84 is provided with inside support 82, the wall for spraying each height is furthermore achieved that Face and spraying roof purpose, roof can be constructed thereon, it is lower can be to wall construction.Left and right will not when then running into corner Mechanical arm is caused to can't reach the situation in corner because transport vehicle is turned.

The application method that the present embodiment paints unit is as follows：

The present embodiment paint unit when in use, transport vehicle is pushed into job location first, by controller design it is good its Poured into agitator after the running orbit and its speed of car, then after Putty coating is taken out from sack, and added certain After the water of ratio, open rabbling mechanism and be stirred；Imported after Putty coating is stirred in charging basket, open all electricity Source unit.Now transport vehicle will run along intended trajectory, and sucking pump starts, and sucking pump picks up coating from bucket, because of pressure effect The suction that coating can run through sucking pump delivers to jet pipe from shower nozzle ejection through transfer tube, so as to start spraying operation.Work as transport vehicle Forward during operation 30-40cm or so, the place constructed to sprayer is carried out secondary roller coating by round brush bucket, and round brush bucket is by sprayer The uniform round brush of coating of ejection is on wall.When transport vehicle runs 30-40cm forward again, strickle just falls in round brush Start the place (unit between any two at intervals of 30-50cm) of round brush before bucket；Now strickle will carry out the 3rd to metope Secondary blade coating operation, and this blade coating operation is essentially consisted in and cleans out coating unnecessary on wall, it is ensured that the thickness of wall construction That spends unanimously and cause wall seems more smooth.If metope is not smooth enough, need sanding and polishing, that just when Putty on wall carries out sanding and polishing operation with sander after parching to the coating on wall.Polishing unit is now opened, Rotate counterclockwise is carried out at least one of polishing unit small-sized sander sanding and polishing operation in all directions to metope, so It will be more smooth, pure white to construct and give people the picture effect of wall, meanwhile, can be opened when polishing unit is opened Dust catcher is opened, the dust so polished will be absorbed into carries out postorder treatment in trash receptacle.Transport vehicle is continued to run with, and works as chance During to corner or other barriers, controller can drive the whole unit that paints to turn, to get around barrier；And if the first avoidance Sensor sensing has door and window to the metope front painted, then send back controller, and controller control paint finishing is out of service, After by restarting operation after the door and window again, remaining paints unit also in the respective avoidance sensor sensing for setting to being painted Metope front have door and window after, carry out and paint finishing identical operation.

Above-described embodiment is only preferred embodiment of the present utility model, should not be taken to limit protection of the present utility model Scope, as long as body design thought of the present utility model and mentally make have no the change of essential meaning or polishing, its The technical problem for being solved is still consistent with the utility model, should be included within protection domain of the present utility model.

Claims

1. integrated full-automatic wall plaster unit, it is characterised in that including transport vehicle (1), be sequentially arranged on transport vehicle Four identical supporting structures (8), are arranged on the rendering mechanism above supporting structure, and control system；The transport vehicle (1) Inside is provided with paints the power supply (11) that unit is powered to whole, and transport vehicle front is provided with obstacle sensor (13), under transport vehicle Side is provided with least three rollers (12) moved for transport vehicle；The rendering mechanism includes being connected with power supply (11) and successively It is arranged on the paint finishing above four supporting structures, roll-rendering device (5), strickle (6) and unit (7) of polishing；The spray System includes rabbling mechanism (2), sucking pump (3) and sprayer (4)；The rabbling mechanism include automatic stirring bucket (21), and with from Dynamic agitator is connected, for hold the coating being stirred in charging basket (22)；The sucking pump (3) respectively with charging basket and spraying Device (4) is connected, for from being delivered in sprayer in suctioning out coating in charging basket；Polishing unit (7) is including at least one Small-sized sander (71) and a dust catcher (72), and the 4th avoidance sensor (73)；The roll-rendering device (5) is provided with second Avoidance sensor (51), the strickle (6) is provided with the 3rd avoidance sensor (61)；The control system includes being arranged on fortune The controller (14) in defeated in-car portion, the group of motors connected with power supply (11) and controller；The group of motors includes being electrically connected with roller The stepper motor for connecing, the stirring motor electrically connected with automatic stirring bucket (21), and the motor electrically connected with sucking pump (3)；It is described Controller (14) also respectively with obstacle sensor (13), roll-rendering device (5), the second avoidance sensor (51), strickle (6), Three avoidance sensors (61), all small-sized sanders (71) and dust catcher (72) electrical connection.

2. integrated full-automatic wall plaster unit according to claim 1, it is characterised in that sprayer (4) bag Jet pipe (41) is included, jet pipe (41) side, the multiple shower nozzles (42) for uniformly spraying coating are disposed side by side on, and for even Logical jet pipe and the transfer tube (43) in charging basket (22).

3. integrated full-automatic wall plaster unit according to claim 2, it is characterised in that the jet pipe (41) is for can Mode stretching structure, and its top is provided with the first avoidance sensor (44) connected with controller (14).

4. integrated full-automatic wall plaster unit according to claim 3, it is characterised in that the shower nozzle (42) shows The truncated cone that intraoral footpath constantly expands.

5. the integrated full-automatic wall plaster unit according to Claims 1 to 4 any one, it is characterised in that described Four supporting structures (8) are between any two at intervals of 30~50cm, and each supporting structure is including longitudinal carrier (81) and laterally Support (82), the longitudinal carrier and horizontal support are adjustable telescopic structures；The longitudinal carrier lower end and transport vehicle (1) Clamping, upper end is rotatably connected with the lower end of horizontal support；The upper end of the horizontal support connects with mechanism is painted.

6. integrated full-automatic wall plaster unit according to claim 5, it is characterised in that the group of motors also includes The first telescope motor on longitudinal carrier (81) is arranged on, and is arranged on the second telescope motor on horizontal support (82).

7. integrated full-automatic wall plaster unit according to claim 6, it is characterised in that the longitudinal carrier (81) Top is provided with and longitudinally rotates axle (83) for making horizontal support (82) up and down rotate 0~90 °；The longitudinal carrier (81) and horizontal stroke The lateral rotation axle (84) for making 0~180 ° of horizontal support (82) horizontal deflection is provided with to support (82) joint.

8. integrated full-automatic wall plaster unit according to claim 7, it is characterised in that the group of motors also includes Be arranged on longitudinal carrier (81) it is internal with longitudinally rotate that axle (83) connects longitudinally rotate motor, and be arranged on horizontal support (82) the internal lateral rotation motor connected with lateral rotation axle (84).