CN206305979U - The thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir - Google Patents

The thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir Download PDF

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Publication number
CN206305979U
CN206305979U CN201621204169.XU CN201621204169U CN206305979U CN 206305979 U CN206305979 U CN 206305979U CN 201621204169 U CN201621204169 U CN 201621204169U CN 206305979 U CN206305979 U CN 206305979U
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China
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wave
joint prosthesis
prosthesis part
electromagnetic wave
profiling
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CN201621204169.XU
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Chinese (zh)
Inventor
王金顺
袁智敏
张利
朴钟宇
戴勇
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The utility model discloses the thermostatically-controlled equipment of a species joint prosthesis part curved surface turbulent flow polissoir, including glass restraint component, electromagnetic wave heating matrix, support frame and electromagnetism wave controller, the electromagnetic wave heating matrix is arranged on the side of the glass restraint component, the electromagnetic wave heating matrix includes multiple wave heaters, projection of shape of the shape of multiple wave heater distributions with profiling runner on class joint prosthesis part side is identical, each wave heater is installed on support frame, and each wave heater is just to the profiling runner.The utility model places electromagnetic wave heating matrix by the side of glass restraint component, increase the tubulence energy and speed of abrasive Flow cutting fluid, the linear loss of abrasive Flow and the loss of flood peak in compensation profiling runner, so as to improve the effect of overall processing, it is that the temperature of middle abrasive Flow during overall processing keeps constant, makes class joint prosthesis part suface processing quality more uniform.

Description

The thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir
Technical field
The utility model is related to abrasive Flow Machining technical field, in particular, more particularly to a species joint prosthesis part The thermostatically-controlled equipment of curved surface turbulent flow polissoir.
Background technology
Joint prosthesis is a kind of artificial organs that people design for redemption has lost the joint of function, and it is in artificial organs In belong to the best one kind of curative effect.The general common used material of material of joint prosthesis is metal alloy, wherein extraordinary titanium alloy is because of it Biocompatibility, rotproofness and elastic modelling quantity etc. are close with skeleton, are suitable for manufacture of intraocular joint.Joint prosthesis surface Quality determines mantle friction property, and roughness is bigger, and surface micro-bulge comes in contact probability increase, causes adhesive wear to increase Greatly.And it is well known that titanic alloy machining manufacturability is poor, it is difficult to cut.And titanium alloy artificial joint is by the curved surface group of different curvature Into existing precision processing technology is difficult in adapt to the changeable curved surface of curvature, and joint prosthesis is still continued to use the artificial of inefficiency and beaten Mill.Joint prosthesis is expensive, has been difficult to meet the widespread demand in market.
Abrasive Flow Machining technology is the existing more advanced technology for carrying out joint prosthesis polishing, abrasive Flow Machining technology It is that one kind forms structuring runner to complicated die mold cavity surface using special fixture, and the fluid mixed with liquid using abrasive particle Abrasive material constantly washes away the polishing processing method of surface to be machined.In process, soft abrasive fluid is in workpiece surface and constraint Turbulent flow is formed in the constraint profiling runner of module composition, abrasive particle disorderly clashes into finished surface under the drive of turbulent flow and reaches Cutting effect, this polishing method is not only overcome because machining profile is complicated, the tiny processing difficulties brought of yardstick.Fluid adds Work method is that logical base fluid driving abrasive particle carries out small plow to workpiece surface.Its micro cutting can guarantee that complex-curved position And form accuracy, prevent from causing the treatment of surfaces of components affected layer and sub-surface damage occur.
Number of patent application be 201110041218.8 " titanium alloy artificial joint curved surface turbulent flow Precision Machining new method and its Special purpose device " provide a kind of local complexity constrain the formula precision machined new method of titanium alloy artificial joint turbulent flow, by with treat The prosthese shape of processing it is consistent with mould, form turbulent flow in artificial joint prosthesis outer surface and in the runner with mould inner surface, The progressively finishing on surface is realized using the frequent effect of micro- power micro cutting of abrasive particle.But joint prosthesis surface is complicated bent Face, abrasive Flow is easily obstructed when flowing through at the catastrophe point of joint prosthesis surface flex point and singular point, and closer to the place of curved surface, mill The viscous damping of grain stream reduces tangential velocity pulsation, while complex-curved prevent normal velocity to pulse, leaves curved surface somewhat The region of far point, due to the increase of abrasive Flow average velocity gradient, the Turbulent Kinetic of abrasive Flow produces rapidly change so that polishing It is uneven, it is difficult to reach preferable polishing effect.
Before joint prosthesis abrasive Flow polishing is carried out, it would be desirable to be simulated test to turbulent flow polishing situation, but It is relatively costly due to joint prosthesis, generally use class joint prosthesis part to simulate joint prosthesis, by abrasive Flow turbulent flow Burnishing device is polished experiment to the curved surface of class joint prosthesis part, and abrasive Flow polishing effect is checked by experimental result, from And burnishing parameters are formulated, burnishing parameters just can be as needed set after the completion of experiment, then joint prosthesis is produced and processed.Class Joint prosthesis part is a kind of and the closely similar workpiece of joint prosthesis structure, since it is desired that the mainly joint prosthesis of simulating cutting The curved surface at two ends, in order to simplify simulation process, the curved surface of the class joint prosthesis part that we use is flat by one in actual experiment Face bending, two sides being connected with curved surface to be processed are to be added in plane, whole curved surface undulate to be processed Work curved surface is projected as a curve on side.
Abrasive Flow Machining is the turbulent motion by abrasive Flow, drive abrasive particle finished surface is carried out it is unordered random plus Work, so the Turbulent Kinetic of abrasive Flow weighs a key factor of abrasive Flow Machining effect.The turbulent flow total kinetic energy of abrasive Flow with The change of time, the change of Turbulent Kinetic is the index for weighing turbulent flow development or decline.In process, with abrasive particle with plus The collision on work surface, the Turbulent Kinetic of abrasive Flow can be reduced constantly.For this problem, the utility model proposes a species people Work joint piece curved surface turbulent flow simulates burnishing device and its method, by temperature control to the turbulent flow of abrasive Flow in whole process Kinetic energy carries out temperature-compensating, it is ensured that the uniformity of whole processing effect.
Utility model content
The purpose of this utility model is to solve abrasive Flow during existing class joint prosthesis part turbulent flow Precision Machining Turbulent flow total kinetic energy change with time the problem for causing the uniformity of processing effect in whole process poor, there is provided The thermostatically-controlled equipment of one species joint prosthesis part curved surface turbulent flow polissoir.
The utility model is achieved through the following technical solutions above-mentioned purpose:Class joint prosthesis part curved surface turbulent flow polissoir Thermostatically-controlled equipment, including glass restraint component, electromagnetic wave heating matrix, support frame and electromagnetism wave controller, the glass Confining part is sleeved on outside class joint prosthesis part, the inner surface of the glass restraint component and the curved surface of class joint prosthesis part Profiling runner in uniform thickness is formed, the glass restraint component is made up of wall thickness identical glass material, the glass restraint Component is respectively arranged at two ends with profiling flow channel entry point and profiling runner exit;The electromagnetic wave heating matrix is arranged on the glass The side of confining part, the electromagnetic wave heating matrix includes multiple wave heaters, multiple wave heater distributions Projection of shape of the shape with profiling runner on class joint prosthesis part side is identical, and each wave heater is installed in support On frame, and each wave heater is just to the profiling runner;Each electromagnetic wave in the electromagnetic wave heating matrix adds Hot device is electrically connected with electromagnetism wave controller, and electromagnetism wave controller adjusts all electromagnetic wave heatings in the electromagnetic wave heating matrix The electromagnetic intensity of device.
Further, the wave heater includes thermal source, concavees lens and convex lens, and each heating source is just to one Concavees lens and convex lens, the electromagnetic wave that heating source sends are launched in road profiling runner after sequentially passing through concavees lens and convex lens.
Further, the wave heater is in the densely distributed of profiling runner most recess and most convex place.
Further, also including temperature-detecting device, the temperature-detecting device is just used in combination the glass restraint component In profiling temperatures in detection profiling runner, the temperature-detecting device is electrically connected with electromagnetism wave controller.
Further, each heating source is electrically connected and by electricity with electromagnetism wave controller in the electromagnetic wave heating matrix The independent control of magnetic wave controller.
The constant-temperature control method of one species joint prosthesis part curved surface turbulent flow polissoir, is set with by by glass restraint component Outside class joint prosthesis part, thickness is formed between the inner surface of glass restraint component and the curved surface of class joint prosthesis part equal Even profiling runner, the two ends of glass restraint component are provided with profiling flow channel entry point and the outlet of profiling flow channel entry point, by abrasive Flow with During turbulence state is by profiling flow channel entry point feeding profiling runner, then flowed out by profiling runner exit, ground by profiling runner The disordered motion of abrasive particle realizes micro- power micro cutting of class joint prosthesis part curved surface in grain stream, using setting in working angles In glass restraint component side, the electromagnetic wave heating matrix just to the profiling runner is added to the abrasive Flow in profiling runner Heat, electromagnetic wave heating matrix is distributed along profiling runner but distribution density is different, according to actual needs to profiling runner side arrangement The wave heater of varying number, so as to the abrasive Flow to diverse location in profiling runner carries out temperature-compensating, and then controls The tubulence energy of diverse location abrasive Flow in profiling runner, so as to control the polishing effect of profiling runner diverse location.
Further, electromagnetic wave heating matrix is differed to the heated condition of diverse location in profiling runner, compensation temperature Spend by the wavelength of electromagnetism wave controller setting specified location wave heater to realize.
The beneficial effects of the utility model are:
1st, the utility model sets up glass restraint component by the profiling of class joint prosthesis part curved surface, glass restraint component with The controlled profiling runner of abrasive Flow in uniform thickness is formed between class joint prosthesis part, the processed curved surface of class joint prosthesis part turns into A part for profiling runner wall, make lapping liquid with turbulence state enter profiling runner in, by abrasive Flow abrasive particle it is unordered Move to realize micro- power micro cutting on surface, reach minute surface level surface roughness, polish high precision.
There is linear loss and the loss of flood peak when the 2, being moved in profiling runner due to abrasive Flow, it is especially larger in curvature Loss is the most serious at runner, therefore result in class joint prosthesis part finishes in compartmentalization distribution.Due to abrasive Flow Relation between cutting fluid viscosity and temperature is in secondary relational expression, and temperature is higher, and abrasive Flow cutting fluid viscosity is smaller, and mobility is got over Good, the abrasive particle energy of flow and speed are higher, and Turbulent Kinetic is higher, and processing effect is more obvious, therefore temperature is influence abrasive Flow The topmost factor of processing effect.The utility model places electromagnetic wave heating matrix by the side of glass restraint component, Increase the tubulence energy and speed of abrasive Flow cutting fluid, the linear loss of abrasive Flow and the loss of flood peak in compensation profiling runner, so that The effect of overall processing is improved, the temperature of middle abrasive Flow during overall processing is kept constant, make class joint prosthesis part table Face crudy is more uniform.
3rd, the utility model uses glass as the manufacture material of confining part, can effectively solve the problem that electromagnetic wave can not be penetrated Non-glass confining part problem, and glass material is transparent, is conducive to observing the carrying out of abrasive Flow cutting fluid flow regime.
4th, its intensity of the utility model wave heater matrix is adjustable, and can be by adjusting the position of concavees lens and convex lens Put to adjust the spotlight effect of electromagnetic wave, its intensity can easily be adjusted, penetrate abrasive Flow cutting fluid, without excessive effect of flood Periphery processing environment.
5th, wave heater matrix is manufactured into profiling flow channel shape by the utility model, can effectively be avoided to class people Work joint piece is heated, and influences class joint prosthesis part processing effect.Because class joint prosthesis part surface temperature rises, the mill on its surface Meeting ascending motion after grain stream cutting fluid heat absorption expansion, hinders the abrasive Flow cutting fluid on upper strata to decline, and stops abrasive particle to the artificial pass of class The collision cutting on section part surface.
6th, when abrasive Flow is flowed in the profiling runner from profiling runner it is most convex to most recess be linear loss region, most Recess is local losses region, and most recess to most convex place is linear loss region, and linear loss region and local loss area domain The speed of energy loss is differed, and from hydrodynamics, aqueous fluid viscosity is inversely proportional with temperature quadratic relation formula, Reynolds number With viscosity inversely formula, and tubulence energy and Reynolds number into certain relation, by heating the reduction of profiling runner abrasive Flow fluid Abrasive Flow fluid viscosity, can compensate abrasive Flow Hydrodynamic turbulence energy and speed, reduce linear loss and local losses and processing is imitated The influence of fruit.The Temperature Distribution of compensation can be estimated by above-mentioned relation formula needed for regional, it can be found that in local damage It is most fast that mistake area's energy loss at most loses speed;According to amount of power loss and loss late, heating source is from dredging to close again from close to thin Distribution, heats using wave heater is distributed, carries out temperature adjusting to each region respectively, improves the uniformity of processing.
7th, the utility model is using multiple independent wave heaters, and utilizes single concavees lens and convex lens to it Light-ray condensing is carried out, it is not only easy to use, each wave heater can be adjusted according to actual conditions, and convex lens Mirror concavees lens use common concavees lens and convex lens, it is not necessary to the convex lens and concavees lens for going customization special, reduce Actual cost.
Brief description of the drawings
Fig. 1 is the structural representation of whole processing unit (plant) in the utility model embodiment.
Fig. 2 is the structural representation of the thermostatically-controlled equipment of the utility model class joint prosthesis part curved surface turbulent flow polissoir Figure.
Fig. 3 is the structural representation of the utility model class joint prosthesis part profiling runner.
Fig. 4 is the structural representation of the utility model electromagnetic wave heating matrix.
Fig. 5 is the working state schematic representation of the single wave heater of the utility model.
In figure, 1- electromagnetism wave controller, 2- glass restraints component, 3- electromagnetic wave heatings matrix, 4- support frames, 5- air films Pump, 6- agitators, 7- profilings runner, 8- profilings runner exit, 9- class joint prosthesises part, 10- profilings flow channel entry point, 11- electromagnetism Wave heater, 12- convex lens, 13- concavees lens.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in Fig. 1~5, the thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir, including glass restraint Component 2, electromagnetic wave heating matrix 3, support frame 4 and electromagnetism wave controller 1, the glass restraint component 2 are sleeved on class and manually close Outside section part 9, the inner surface of the glass restraint component 2 forms profiling in uniform thickness with the curved surface of class joint prosthesis part 9 Runner 7, the glass restraint component 2 is made up of wall thickness identical glass material, and the two ends of the glass restraint component 2 set respectively There are profiling flow channel entry point 10 and profiling runner exit 8;The electromagnetic wave heating matrix 3 is arranged on the glass restraint component 2 Side, the electromagnetic wave heating matrix 3 includes multiple wave heaters 11, the shape of the distribution of multiple wave heaters 11 with Projection of shape of the profiling runner 7 on the side of class joint prosthesis part 9 is identical, and each wave heater 11 is installed in support frame On 4, and each wave heater 11 is just to the profiling runner 7;Each electromagnetic wave in the electromagnetic wave heating matrix 3 Heater 11 is electrically connected with electromagnetism wave controller 1, and electromagnetism wave controller 1 adjusts all electricity in the electromagnetic wave heating matrix 3 The electromagnetic intensity of magnetic wave heater 11.
The wave heater 11 includes heating source, concavees lens 13 and convex lens 12, and each wave heater is just To a concavees lens 13 and convex lens 12, the electromagnetic wave that heating source sends is launched after sequentially passing through concavees lens 13 and convex lens 12 In profiling runner 7.Each heating source is electrically connected and by electromagnetism with electromagnetism wave controller 1 in the electromagnetic wave heating matrix 3 The independent control of wave controller 1.
The wave heater 11 is densely distributed the most recess of profiling runner 7 and most convex place.Wave heater 11 Distribution it is gradually thinning to both sides respectively from most recess and most convex place so that the most recess of profiling runner 7 and most convex place plus Heat ratio is more, and the temperature that excessive change just can be realized in whole profiling runner 7 is carried out without the wavelength to wave heater 11 Degree balance.
The thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir also includes temperature-detecting device, the temperature Detection means is just to the glass restraint component 2 and for detecting profiling temperatures in profiling runner 7, the temperature detection dress Put and electrically connected with electromagnetism wave controller 1.The compensation temperature being actually needed of each position in profiling runner 7 is by experiment Preceding is calculated, and monitoring temperature is carried out during reality processing by temperature-detecting device, so as to in profiling runner 7 Different temperatures enters trip temperature second compensation, it is ensured that temperature is constant in profiling runner 7.
The thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir of the present utility model and agitator 6 and air film Pump 5 connects into an end to end abrasive particle flow circulating system by pipeline, and when processing starts, abrasive Flow cutting fluid enters stirring In device 6, abrasive Flow cutting fluid is stirred by agitator 6, then abrasive Flow cutting fluid is input to by profiling by air film pump 5 In flow channel entry point 10, then it is back in agitator 6 from profiling runner exit 8 after profiling runner 7;At the same time, by electromagnetism Ripple adds matrix 3 to be powered, and the electricity of each wave heater 11 in electromagnetic wave heating matrix 3 is adjusted by electromagnetism wave controller 1 Magnetic wave intensity, makes electromagnetic wave only be heated to the abrasive Flow cutting fluid in profiling runner 7 through glass restraint component 2.
The utility model carries out temperature control using the thermostatic control of above-mentioned class joint prosthesis part curved surface turbulent flow polissoir Method it is as follows:Be sleeved on outside class joint prosthesis part 9 by by glass restraint component 2, glass restraint component 2 inner surface with Profiling runner 7 in uniform thickness is formed between the curved surface of class joint prosthesis part 9, the two ends of glass restraint component 2 are provided with imitative Shape flow channel entry point 10 and profiling flow channel entry point 10 are exported, and abrasive Flow is sent into profiling by profiling flow channel entry point 10 with turbulence state In runner 7, then flowed out by profiling runner exit 8, class people is realized by the disordered motion of abrasive particle in abrasive Flow in profiling runner 7 Micro- power micro cutting of the curved surface of work joint piece 9, using being arranged on the side of glass restraint component 2 just to described imitative in working angles The electromagnetic wave heating matrix 3 of shape runner 7 is heated to the abrasive Flow in profiling runner 7, and electromagnetic wave heating matrix 3 is along profiling stream Road 7 is distributed but distribution density is different, according to actual needs to the wave heater of the side arrangement varying number of profiling runner 7 11, so as to the abrasive Flow to diverse location in profiling runner 7 carries out temperature-compensating, and then control diverse location in profiling runner 7 The tubulence energy of abrasive Flow, so as to control the polishing effect of the diverse location of profiling runner 7 to keep uniform.
Electromagnetic wave heating matrix 3 is differed to the heated condition of diverse location in profiling runner 7, and compensation temperature is by electricity The wavelength of the setting of magnetic wave controller 1 specified location wave heater 11 is realized.
Above-described embodiment is preferred embodiment of the present utility model, is not the limit to technical solutions of the utility model System, as long as the technical scheme that can be realized on the basis of above-described embodiment without creative work, is regarded as falling into In the rights protection scope of the utility model patent.

Claims (5)

1. the thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir, it is characterised in that:Including glass restraint component (2), electromagnetic wave heating matrix (3), support frame (4) and electromagnetism wave controller (1), the glass restraint component (2) are sleeved on class Outward, the inner surface of the glass restraint component (2) forms thickness to joint prosthesis part (9) with the curved surface of class joint prosthesis part (9) Uniform profiling runner (7) is spent, the glass restraint component (2) is made up of wall thickness identical glass material, the glass restraint Component (2) is respectively arranged at two ends with profiling flow channel entry point (10) and profiling runner exit (8);The electromagnetic wave heating matrix (3) Installed in the side of the glass restraint component (2), the electromagnetic wave heating matrix (3) includes multiple wave heaters (11), the shape of multiple wave heater (11) distributions and projection of the profiling runner (7) on class joint prosthesis part (9) side Shape is identical, and each wave heater (11) is installed on support frame (4), and each wave heater (11) is just right The profiling runner (7);Each wave heater (11) in the electromagnetic wave heating matrix (3) with electromagnetism wave controller (1) electrically connect, electromagnetism wave controller (1) adjusts the electricity of all wave heaters (11) in the electromagnetic wave heating matrix (3) Magnetic wave intensity.
2. the thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir according to claim 1, its feature exists In:The wave heater (11) includes heating source, concavees lens (13) and convex lens (12), and each heating source is just to one Concavees lens (13) and convex lens (12), the electromagnetic wave that heating source sends sequentially passes through concavees lens (13) and convex lens (12) are launched afterwards In road profiling runner (7).
3. the thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir according to claim 1, its feature exists In:The wave heater (11) is densely distributed profiling runner (7) most recess and most convex place.
4. the thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir according to claim 1, its feature exists In:Also include temperature-detecting device, the temperature-detecting device is just to the glass restraint component (2) and for detecting profiling stream Road (7) interior profiling temperatures, the temperature-detecting device is electrically connected with electromagnetism wave controller (1).
5. the thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir according to claim 2, its feature exists In:Each heating source is electrically connected with electromagnetism wave controller (1) and controlled by electromagnetic wave in the electromagnetic wave heating matrix (3) The independent control of device (1).
CN201621204169.XU 2016-11-08 2016-11-08 The thermostatically-controlled equipment of class joint prosthesis part curved surface turbulent flow polissoir Expired - Fee Related CN206305979U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106475915A (en) * 2016-11-08 2017-03-08 浙江工业大学 The thermostatically-controlled equipment of class artificial joint part curved surface turbulent flow polissoir and its method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106475915A (en) * 2016-11-08 2017-03-08 浙江工业大学 The thermostatically-controlled equipment of class artificial joint part curved surface turbulent flow polissoir and its method
CN106475915B (en) * 2016-11-08 2018-08-31 浙江工业大学 The thermostatically-controlled equipment and its method of class joint prosthesis part curved surface turbulent flow polissoir

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