CN206305972U - A kind of section heating type class joint prosthesis part turbulent flow precise processing device - Google Patents

A kind of section heating type class joint prosthesis part turbulent flow precise processing device Download PDF

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Publication number
CN206305972U
CN206305972U CN201621203739.3U CN201621203739U CN206305972U CN 206305972 U CN206305972 U CN 206305972U CN 201621203739 U CN201621203739 U CN 201621203739U CN 206305972 U CN206305972 U CN 206305972U
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China
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wave
profiling
runner
joint prosthesis
profiling runner
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CN201621203739.3U
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Chinese (zh)
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王金顺
袁智敏
张利
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The utility model discloses a kind of section heating type class joint prosthesis part turbulent flow precise processing device, including glass restraint component, three wave heaters, support frame, air film pump, agitator and electromagnetism wave controllers, the inner surface of glass restraint component forms profiling runner in uniform thickness with the curved surface of class joint prosthesis part, and profiling runner, air film pump and agitator are finished up by pipeline and connect into abrasive particle flow circulating system;Three wave heaters are arranged on the same side of glass restraint component, and three shapes of wave heater match with the profiling flow channel shape of correspondence position respectively, and three total lengths of wave heater are identical with the length of whole profiling runner;The utility model places wave heater by glass restraint component side, increase the tubulence energy and speed of abrasive Flow cutting fluid, the linear loss of abrasive Flow and the loss of flood peak in compensation profiling runner, so as to improve the effect of overall processing, make class joint prosthesis part suface processing quality more uniform.

Description

A kind of section heating type class joint prosthesis part turbulent flow precise processing device
Technical field
The utility model is related to abrasive Flow polishing technical field, in particular, more particularly to a kind of heat stepwise Formula class joint prosthesis part turbulent flow precise processing device.
Background technology
Joint prosthesis is a kind of artificial organs that people design for redemption has lost the joint of function, and it is in artificial organs In belong to the best one kind of curative effect.The general common used material of material of joint prosthesis is metal alloy, wherein extraordinary titanium alloy is because of it Biocompatibility, rotproofness and elastic modelling quantity etc. are close with skeleton, are suitable for manufacture of intraocular joint.Joint prosthesis surface Quality determines mantle friction property, and roughness is bigger, and surface micro-bulge comes in contact probability increase, causes adhesive wear to increase Greatly.And it is well known that titanic alloy machining manufacturability is poor, it is difficult to cut.And titanium alloy artificial joint is by the curved surface group of different curvature Into existing precision processing technology is difficult in adapt to the changeable curved surface of curvature, and joint prosthesis is still continued to use the artificial of inefficiency and beaten Mill.Joint prosthesis is expensive, has been difficult to meet the widespread demand in market.
Abrasive Flow Machining technology is the existing more advanced technology for carrying out joint prosthesis polishing, abrasive Flow Machining technology It is that one kind forms structuring runner to complicated die mold cavity surface using special fixture, and the fluid mixed with liquid using abrasive particle Abrasive material constantly washes away the polishing processing method of surface to be machined.In process, soft abrasive fluid is in workpiece surface and constraint Turbulent flow is formed in the constraint profiling runner of module composition, abrasive particle disorderly clashes into finished surface under the drive of turbulent flow and reaches Cutting effect, this polishing method is not only overcome because machining profile is complicated, the tiny processing difficulties brought of yardstick.Fluid adds Work method is that logical base fluid driving abrasive particle carries out small plow to workpiece surface.Its micro cutting can guarantee that complex-curved position And form accuracy, prevent from causing the treatment of surfaces of components affected layer and sub-surface damage occur.
Number of patent application be 201110041218.8 " titanium alloy artificial joint curved surface turbulent flow Precision Machining new method and its Special purpose device " provide a kind of local complexity constrain the formula precision machined new method of titanium alloy artificial joint turbulent flow, by with treat The prosthese shape of processing it is consistent with mould, form turbulent flow in artificial joint prosthesis outer surface and in the runner with mould inner surface, The progressively finishing on surface is realized using the frequent effect of micro- power micro cutting of abrasive particle.But joint prosthesis surface is complicated bent Face, abrasive Flow is easily obstructed when flowing through at the catastrophe point of joint prosthesis surface flex point and singular point, and closer to the place of curved surface, mill The viscous damping of grain stream reduces tangential velocity pulsation, while complex-curved prevent normal velocity to pulse, leaves curved surface somewhat The region of far point, due to the increase of abrasive Flow average velocity gradient, the Turbulent Kinetic of abrasive Flow produces rapidly change so that polishing It is uneven, it is difficult to reach preferable polishing effect.
Before joint prosthesis abrasive Flow polishing is carried out, it would be desirable to be simulated test to turbulent flow polishing situation, but It is relatively costly due to joint prosthesis, generally use class joint prosthesis part to simulate joint prosthesis, by abrasive Flow turbulent flow Burnishing device is polished experiment to the curved surface of class joint prosthesis part, and abrasive Flow polishing effect is checked by experimental result, from And burnishing parameters are formulated, burnishing parameters just can be as needed set after the completion of experiment, then joint prosthesis is produced and processed.Class Joint prosthesis part is a kind of and the closely similar workpiece of joint prosthesis structure, since it is desired that the mainly joint prosthesis of simulating cutting The curved surface at two ends, in order to simplify simulation process, the curved surface of the class joint prosthesis part that we use is flat by one in actual experiment Face bending, two sides being connected with curved surface to be processed are to be added in plane, whole curved surface undulate to be processed Work curved surface is projected as a curve on side.
Abrasive Flow Machining is the turbulent motion by abrasive Flow, drive abrasive particle finished surface is carried out it is unordered random plus Work, so the Turbulent Kinetic of abrasive Flow weighs a key factor of abrasive Flow Machining effect.The turbulent flow total kinetic energy of abrasive Flow with The change of time, the change of Turbulent Kinetic is the index for weighing turbulent flow development or decline.In process, with abrasive particle with plus The collision on work surface, the Turbulent Kinetic of abrasive Flow can be reduced constantly.For this problem, the utility model proposes one kind segmentation Heated type class joint prosthesis part turbulent flow precise processing device and its method, by temperature control to abrasive Flow in whole process Turbulent Kinetic carry out temperature-compensating, it is ensured that the uniformity of whole processing effect.
Utility model content
The purpose of this utility model is to solve abrasive Flow during existing class joint prosthesis part turbulent flow Precision Machining Turbulent flow total kinetic energy change with time the problem for causing the uniformity of processing effect in whole process poor, there is provided A kind of section heating type class joint prosthesis part turbulent flow precise processing device.
The utility model is achieved through the following technical solutions above-mentioned purpose:A kind of section heating type class joint prosthesis part is rapid Stream precise processing device, including glass restraint component, three wave heaters, support frame, air film pump, agitator and electromagnetic waves Controller, the glass restraint component is sleeved on outside class joint prosthesis part, and the inner surface of the glass restraint component is artificial with class The curved surface of joint piece forms profiling runner in uniform thickness, and the glass restraint component is by wall thickness identical glass material system Profiling flow channel entry point and profiling runner exit are respectively arranged at two ends with into, the glass restraint component;The profiling flow channel entry point Air film pump, agitator and profiling runner exit are sequentially connected by pipeline, profiling runner, air film pump and agitator are received by pipeline Tail connects into abrasive particle flow circulating system;Three wave heaters are arranged on the same side of the glass restraint component, three electricity Magnetic wave heater be individually positioned in the most convex place of the profiling runner of profiling flow channel entry point side between the most recess of profiling runner, profiling The most recess of runner and the most recess of profiling runner to profiling runner exit side profiling runner it is most convex between at three, three electricity The shape of magnetic wave heater matches with the profiling flow channel shape of correspondence position respectively, three total lengths of wave heater with The length of whole profiling runner is identical, and three wave heaters are installed on support frame, and each wave heater is just To the profiling runner;Each wave heater is electrically connected with electromagnetism wave controller, and electromagnetism wave controller adjusts each electricity The electromagnetic intensity of magnetic wave heater;Each described wave heater includes heating source, concavees lens and convex lens, each heating Just to a concavees lens and convex lens, transmitting road is imitated after the electromagnetic wave that heating source sends sequentially passes through concavees lens and convex lens in source In shape runner.
Further, multiple heating sources are equipped with each wave heater, heating source is distributed as middle intensive both sides Sparse, the shape of the concavees lens and convex lens matches with corresponding wave heater shape.
Further, each heating source is electrically connected and by electromagnetism with electromagnetism wave controller in the wave heater The independent control of wave controller.
Further, also including temperature-detecting device, the temperature-detecting device is just used in combination the glass restraint component In profiling temperatures in detection profiling runner, the temperature-detecting device is electrically connected with electromagnetism wave controller.
A kind of section heating type class joint prosthesis part turbulent flow precision machining method, class is sleeved on by by glass restraint component Outside joint prosthesis part, form in uniform thickness between the inner surface of glass restraint component and the curved surface of class joint prosthesis part Profiling runner, the two ends of glass restraint component are provided with profiling flow channel entry point and the outlet of profiling flow channel entry point, by abrasive Flow with turbulent flow During state is by profiling flow channel entry point feeding profiling runner, then flowed out by profiling runner exit, by abrasive Flow in profiling runner The disordered motion of middle abrasive particle realizes micro- power micro cutting of class joint prosthesis part curved surface, using being arranged on glass in working angles Glass confining part side is just heated to three wave heaters of the profiling runner to the abrasive Flow in profiling runner, Each heating source in three wave heaters sets different heating intensities by electromagnetism wave controller, so as to adjust imitative The tubulence energy of diverse location abrasive Flow in shape runner, and then control the polishing effect of profiling runner diverse location.
Further, three wave heaters are differed to the heated condition of diverse location in profiling runner, compensation Temperature is realized by the wavelength of electromagnetism wave controller setting specified location heating source.
The beneficial effects of the utility model are:
1st, the utility model sets up glass restraint component by the profiling of class joint prosthesis part curved surface, glass restraint component with The controlled profiling runner of abrasive Flow in uniform thickness is formed between class joint prosthesis part, the processed curved surface of class joint prosthesis part turns into A part for profiling runner wall, make lapping liquid with turbulence state enter profiling runner in, by abrasive Flow abrasive particle it is unordered Move to realize micro- power micro cutting on surface, reach minute surface level surface roughness, polish high precision.
There is linear loss and the loss of flood peak when the 2, being moved in profiling runner due to abrasive Flow, it is especially larger in curvature Loss is the most serious at runner, therefore result in class joint prosthesis part finishes in compartmentalization distribution.Due to abrasive Flow Relation between cutting fluid viscosity and temperature is in secondary relational expression, and temperature is higher, and abrasive Flow cutting fluid viscosity is smaller, and mobility is got over Good, the abrasive particle energy of flow and speed are higher, and Turbulent Kinetic is higher, and processing effect is more obvious, therefore temperature is influence abrasive Flow The topmost factor of processing effect.The utility model places wave heater by the side of glass restraint component, increases Plus the tubulence energy and speed of abrasive Flow cutting fluid, the linear loss of abrasive Flow and the loss of flood peak in compensation profiling runner, so as to change It has been apt to the effect of overall processing, has made class joint prosthesis part suface processing quality more uniform.
3rd, the utility model uses glass as the manufacture material of confining part, can effectively solve the problem that electromagnetic wave can not be penetrated Non-glass confining part problem, and glass material is transparent, is conducive to observing the carrying out of abrasive Flow cutting fluid flow regime.
4th, heating source its intensity in the utility model wave heater is adjustable, and can be by adjusting concavees lens and convex lens The position of mirror adjusts the spotlight effect of electromagnetic wave, can easily adjust its intensity, penetrates abrasive Flow cutting fluid, without excessively overflowing Go out to influence periphery processing environment.
5th, wave heater matrix is manufactured into profiling flow channel shape by the utility model, can effectively be avoided to class people Work joint piece is heated, and influences class joint prosthesis part processing effect.Because class joint prosthesis part surface temperature rises, the mill on its surface Meeting ascending motion after grain stream cutting fluid heat absorption expansion, hinders the abrasive Flow cutting fluid on upper strata to decline, and stops abrasive particle to the artificial pass of class The collision cutting on section part surface.
6th, when abrasive Flow is flowed in the profiling runner from profiling runner it is most convex to most recess be linear loss region, most Recess is local losses region, and most recess to most convex place is linear loss region, and linear loss region and local loss area domain The speed of energy loss is differed, and from hydrodynamics, aqueous fluid viscosity is inversely proportional with temperature quadratic relation formula, Reynolds number With viscosity inversely formula, and tubulence energy and Reynolds number into certain relation, by heating the reduction of profiling runner abrasive Flow fluid Abrasive Flow fluid viscosity, can compensate abrasive Flow Hydrodynamic turbulence energy and speed, reduce linear loss and local losses and processing is imitated The influence of fruit.The Temperature Distribution of compensation can be estimated by above-mentioned relation formula needed for regional, it can be found that in local damage It is most fast that mistake area's energy loss at most loses speed;According to amount of power loss and loss late, heating source is from dredging to close again from close to thin Distribution, Segmented heating is carried out using three electromagnetic wave heating sources to above three region, enters trip temperature to three regions respectively Regulation and control, improve the uniformity of processing.
Brief description of the drawings
Fig. 1 is a kind of structural representation of section heating type class joint prosthesis part turbulent flow precise processing device of the utility model Figure.
Fig. 2 is the structural representation of the utility model glass restraint component, wave heater and support frame.
Fig. 3 is the structural representation of the utility model profiling runner.
Fig. 4 is the structural representation of the utility model wave heater.
Fig. 5 is the working state schematic representation of the single heating source of the utility model wave heater.
In figure, 1- electromagnetism wave controller, 2- glass restraints component, 3- wave heaters, 4- support frames, 5- air films pump, 6- agitators, 7- profilings runner, 8- profilings runner exit, 9- class joint prosthesises part, 10- profilings flow channel entry point, 11- heating sources, 12- convex lens, 13- concavees lens.
Specific embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
As shown in Fig. 1~5, a kind of section heating type class joint prosthesis part turbulent flow precise processing device, it is characterised in that:Bag Glass restraint component 2, three wave heaters 3, support frame 4, air film pump 5, agitator 6 and electromagnetism wave controllers 1 are included, it is described Glass restraint component 2 is sleeved on outside class joint prosthesis part 9, inner surface and the class joint prosthesis part 9 of the glass restraint component 2 Curved surface forms profiling runner 7 in uniform thickness, and the glass restraint component 2 is made up of wall thickness identical glass material, institute That states glass restraint component 2 is respectively arranged at two ends with profiling flow channel entry point 10 and profiling runner exit 8;The profiling flow channel entry point 10 Air film pump 5, agitator 6 and profiling runner exit 8 are sequentially connected by pipeline, profiling runner 7, air film pump 5 and agitator 6 pass through Pipeline ending connects into abrasive particle flow circulating system;Three wave heaters 3 are arranged on the same of the glass restraint component 2 Side, the most convex place of profiling runner 7 that three wave heaters 3 are individually positioned in the side of profiling flow channel entry point 10 to profiling runner 7 Between most recess, the profiling runner 7 of the most recess of the most recess of profiling runner 7 and profiling runner 7 to the side of profiling runner exit 8 most At three between convex, three shapes of wave heater 3 match with the shape of profiling runner 7 of correspondence position respectively, three The total length of wave heater 3 is identical with the length of whole profiling runner 7, and three wave heaters 3 are installed in support On frame 4, each wave heater 3 is just to the profiling runner 7;Each wave heater 3 with electromagnetism wave controller 1 Electrical connection, electromagnetism wave controller 1 adjusts the electromagnetic intensity of each wave heater 3;Each described wave heater 3 is wrapped Heating source 11, concavees lens 13 and convex lens 12 are included, each heating source 11 is just to a concavees lens 13 and convex lens 12, heating source 11 electromagnetic waves for sending are launched in road profiling runner 7 after sequentially passing through concavees lens 13 and convex lens 12.
Be equipped with multiple heating sources 11 in each wave heater 3, heating source 11 to be distributed as middle intensive both sides dilute Dredge, the shape of the concavees lens 13 and convex lens 12 matches with the shape of corresponding wave heater 3.The electromagnetic wave heating Each heating source 11 is electrically connected and by the independent control of electromagnetism wave controller 1 with electromagnetism wave controller 1 in device 3.Electromagnetic wave The distribution of heating source 11 is arranged according to actual case of temperature compensation in heater 3, due in profiling runner 7 each Position needs the tubulence energy of compensation different, it is therefore desirable to which the temperature of heating is also differed, by each position for setting at the beginning Compensation temperature carry out distribution adjustment come the distribution to heating source 11, it is ensured that only need to carry out less tune to heating source 11 The whole regulation that can have both completed temperature-compensating in whole profiling runner 7.
A kind of section heating type class joint prosthesis part turbulent flow precise processing device also includes temperature-detecting device, the temperature Detection means is just to the glass restraint component 2 and for detecting profiling temperatures in profiling runner 7, the temperature detection dress Put and electrically connected with electromagnetism wave controller 1.Temperature-detecting device can not only be monitored to the temperature in profiling runner, and can root According to the temperature-compensating that each position of temperature computation needs, then the wavelength of each heating source 11 is carried out by electromagnetism wave controller 1 Control, is consistent, with the tubulence energy for ensureing optional position in profiling runner so as to realize the equal of class joint prosthesis part surface Even polishing.
When processing starts, abrasive Flow cutting fluid enters in agitator 6, and abrasive Flow cutting fluid is stirred into equal by agitator 6 It is even, then abrasive Flow cutting fluid is input in profiling flow channel entry point 10 by air film pump 5, then from profiling after profiling runner 7 Runner exit 8 is back in agitator 6;At the same time, three wave heaters 3 are powered, due to three electromagnetic wave heatings The global shape of device 3 is identical with profiling runner 7, and three wave heaters 3 face profiling runner 7, by electromagnetism Wave controller 1 adjusts the electromagnetic intensity of each heating source 11 three wave heaters 3 Nei respectively, electromagnetic wave is passed through glass Glass confining part 2 is only heated to the abrasive Flow cutting fluid in profiling runner 7.
The utility model is processed using a kind of above-mentioned section heating type class joint prosthesis part turbulent flow precise processing device Method it is as follows:Be sleeved on outside class joint prosthesis part 9 by by glass restraint component 2, glass restraint component 2 inner surface with Profiling runner 7 in uniform thickness is formed between the curved surface of class joint prosthesis part 9, the two ends of glass restraint component 2 are provided with imitative Shape flow channel entry point 10 and profiling flow channel entry point 10 are exported, and abrasive Flow is sent into profiling by profiling flow channel entry point 10 with turbulence state In runner 7, then flowed out by profiling runner exit 8, class people is realized by the disordered motion of abrasive particle in abrasive Flow in profiling runner 7 Micro- power micro cutting of the curved surface of work joint piece 9, using being arranged on the side of glass restraint component 2 just to described imitative in working angles Three wave heaters 3 of shape runner 7 are heated to the abrasive Flow in profiling runner 7, in three wave heaters 3 Each heating source 11 sets different heating intensities by electromagnetism wave controller 1, so as to adjust diverse location in profiling runner 7 The tubulence energy of abrasive Flow, and then control the polishing effect of the diverse location of profiling runner 7.
Three wave heaters 3 are differed to the heated condition of diverse location in profiling runner 7, and compensation temperature passes through The wavelength of the setting of electromagnetism wave controller 1 specified location heating source 11 is realized.
Above-described embodiment is preferred embodiment of the present utility model, is not the limit to technical solutions of the utility model System, as long as the technical scheme that can be realized on the basis of above-described embodiment without creative work, is regarded as falling into In the rights protection scope of the utility model patent.

Claims (4)

1. a kind of section heating type class joint prosthesis part turbulent flow precise processing device, it is characterised in that:Including glass restraint component (2), three wave heaters (3), support frame (4), air film pump (5), agitators (6) and electromagnetism wave controllers (1), the glass Glass confining part (2) is sleeved on class joint prosthesis part (9) outward, inner surface and the class joint prosthesis of the glass restraint component (2) The curved surface of part (9) forms profiling runner (7) in uniform thickness, and the glass restraint component (2) is by wall thickness identical glass Material is made, and the glass restraint component (2) is respectively arranged at two ends with profiling flow channel entry point (10) and profiling runner exit (8); The profiling flow channel entry point (10) is sequentially connected air film pump (5), agitator (6) and profiling runner exit (8), profiling by pipeline Runner (7), air film pump (5) and agitator (6) are finished up by pipeline and connect into abrasive particle flow circulating system;Three wave heaters (3) installed in the same side of the glass restraint component (2), three wave heaters (3) are individually positioned in profiling runner and enter The most convex place of profiling runner (7) of mouthful (10) side is arrived between the most recess of profiling runner (7), the most recess of profiling runner (7) and imitate The most recess of shape runner (7) to profiling runner exit (8) side profiling runner (7) it is most convex between at three, three electromagnetic waves add The shape of hot device (3) matches with profiling runner (7) shape of correspondence position respectively, three overall lengths of wave heater (3) Degree is identical with the length of whole profiling runner (7), and three wave heaters (3) are installed on support frame (4), each electromagnetism Wave heater (3) is just to the profiling runner (7);Each wave heater (3) is electrically connected with electromagnetism wave controller (1) Connect, electromagnetism wave controller (1) adjusts the electromagnetic intensity of each wave heater (3);Each described wave heater (3) Including heating source (11), concavees lens (13) and convex lens (12), each heating source (11) is just to a concave lens (13) and convex Lens (12), the electromagnetic wave that heating source (11) sends sequentially passes through concavees lens (13) and convex lens (12) and launches road profiling runner afterwards (7) in.
2. a kind of section heating type class joint prosthesis part turbulent flow precise processing device according to claim 1, its feature exists In:Be equipped with multiple heating sources (11) in each wave heater (3), heating source (11) to be distributed as middle intensive both sides dilute Dredge, the shape of the concavees lens (13) and convex lens (12) matches with corresponding wave heater (3) shape.
3. a kind of section heating type class joint prosthesis part turbulent flow precise processing device according to claim 2, its feature exists In:Each heating source (11) is electrically connected and by electromagnetic wave control with electromagnetism wave controller (1) in the wave heater (3) The independent control of device (1) processed.
4. a kind of section heating type class joint prosthesis part turbulent flow precise processing device according to claim 1, its feature exists In:Also include temperature-detecting device, the temperature-detecting device is just to the glass restraint component (2) and for detecting profiling stream Road (7) interior profiling temperatures, the temperature-detecting device is electrically connected with electromagnetism wave controller (1).
CN201621203739.3U 2016-11-08 2016-11-08 A kind of section heating type class joint prosthesis part turbulent flow precise processing device Expired - Fee Related CN206305972U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425876A (en) * 2016-11-08 2017-02-22 浙江工业大学 Segment heating artificial joint turbine precision machining device and method thereof
CN109500720A (en) * 2018-11-22 2019-03-22 北京遥感设备研究所 A kind of thin-walled runner pressurization abrasive Flow device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106425876A (en) * 2016-11-08 2017-02-22 浙江工业大学 Segment heating artificial joint turbine precision machining device and method thereof
CN109500720A (en) * 2018-11-22 2019-03-22 北京遥感设备研究所 A kind of thin-walled runner pressurization abrasive Flow device
CN109500720B (en) * 2018-11-22 2020-09-11 北京遥感设备研究所 Thin-wall runner pressurization abrasive flow device

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