CN206304859U - From lining formula impact crusher - Google Patents

From lining formula impact crusher Download PDF

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Publication number
CN206304859U
CN206304859U CN201621427259.5U CN201621427259U CN206304859U CN 206304859 U CN206304859 U CN 206304859U CN 201621427259 U CN201621427259 U CN 201621427259U CN 206304859 U CN206304859 U CN 206304859U
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rotor
casing
main shaft
crushing
power transmission
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Expired - Fee Related
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CN201621427259.5U
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Chinese (zh)
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叶国华
郎启斌
路璐
蒋京航
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

自衬式冲击破碎机,包括给料口、破碎腔、矿石自衬层、转子、排料口、主轴、弧齿锥齿传动装置、动力传动轴、皮带轮、底座、机壳,衬板、转子内腔和转子出料口,所述破碎腔顶部设置有给料口,所述破碎腔内部设置有转子,所述破碎腔内侧有矿石自衬层,所述转子下部设置有排料口,所述转子与主轴轴连接,所述主轴通过弧齿锥齿传动装置与动力传动轴连接,所述动力传动轴端部设置有皮带轮,所述皮带轮通过皮带与电机连接,所述电机与电源连接,所述排料口下部螺栓连接有机壳,所述机壳下部螺栓连接有底座,所述主轴位于机壳内部。本实用新型破碎比大,单位电耗低,正常使用中维护少,检修方便,衬板基本无磨损,破碎耗材成本低;而且本实用新型受给料湿度的影响小,过金属能力强。

Self-lining impact crusher, including feeding port, crushing chamber, ore self-lining layer, rotor, discharge port, main shaft, spiral bevel gear transmission, power transmission shaft, pulley, base, casing, lining plate, rotor Inner chamber and rotor discharge port, the top of the crushing chamber is provided with a feeding port, the inside of the crushing chamber is provided with a rotor, the inner side of the crushing chamber has an ore self-lining layer, and the lower part of the rotor is provided with a discharge port, so The rotor is connected to the main shaft, the main shaft is connected to the power transmission shaft through a spiral bevel gear transmission, the end of the power transmission shaft is provided with a pulley, the pulley is connected to the motor through a belt, and the motor is connected to the power supply. Bolts at the lower part of the discharge opening are connected to the organic casing, and the bottom bolts of the casing are connected with a base, and the main shaft is located inside the casing. The utility model has a large crushing ratio, low unit power consumption, less maintenance in normal use, convenient maintenance, basically no wear on the liner, and low cost of crushing consumables; and the utility model is less affected by the humidity of the feed material and has a strong metal passing ability.

Description

自衬式冲击破碎机Self-lining Impact Crusher

技术领域technical field

本实用新型涉及一种破碎设备,具体为自衬式冲击破碎机,属于矿山机械设备技术领域。The utility model relates to crushing equipment, in particular to a self-lining type impact crusher, which belongs to the technical field of mining machinery and equipment.

背景技术Background technique

在选厂工业生产中,破碎系统直接影响整个选厂的生产规模及生产成本,“多碎少磨”的原则推动着破碎设备的不断改进及发明创造。In the industrial production of the dressing plant, the crushing system directly affects the production scale and production cost of the whole dressing plant. The principle of "more crushing and less grinding" promotes the continuous improvement and invention of crushing equipment.

传统破碎机存在两大难题:1、破碎比较小,排矿粒度普遍偏粗,造成后续磨矿系统的成本居高不下;2、其破碎系统自身齿板磨损严重,造成耗材的不定期更换,工作强度大,破碎成本高。There are two major problems in traditional crushers: 1. The crushing ratio is relatively small, and the ore discharge particle size is generally coarse, resulting in high cost of the subsequent grinding system; 2. The tooth plate of the crushing system itself is severely worn, resulting in irregular replacement of consumables. The work intensity is high, and the crushing cost is high.

实用新型内容Utility model content

本实用新型的目的在于提供自衬式冲击破碎机,解决背景技术中的问题。The purpose of the utility model is to provide a self-lining impact crusher to solve the problems in the background technology.

本实用新型采用以下技术方案实现:The utility model adopts the following technical solutions to realize:

自衬式冲击破碎机,包括给料口、破碎腔、矿石自衬层、转子、排料口、主轴、弧齿锥齿传动装置、动力传动轴、皮带轮、底座、机壳,衬板、转子内腔和转子出料口,所述破碎腔顶部设置有给料口,所述破碎腔内部设置有转子,所述破碎腔内侧有矿石自衬层,所述转子下部设置有排料口,所述转子与主轴轴连接,所述主轴通过弧齿锥齿传动装置与动力传动轴连接,所述动力传动轴端部设置有皮带轮,所述皮带轮通过皮带与电机连接,所述电机与电源连接,所述排料口下部螺栓连接有机壳,所述机壳下部螺栓连接有底座,所述主轴位于机壳内部。Self-lining impact crusher, including feed port, crushing chamber, ore self-lining layer, rotor, discharge port, main shaft, spiral bevel gear transmission, power transmission shaft, pulley, base, casing, liner, rotor Inner chamber and rotor discharge port, the top of the crushing chamber is provided with a feeding port, the inside of the crushing chamber is provided with a rotor, the inner side of the crushing chamber has an ore self-lining layer, and the lower part of the rotor is provided with a discharge port, so The rotor is connected to the main shaft, the main shaft is connected to the power transmission shaft through a spiral bevel gear transmission, the end of the power transmission shaft is provided with a pulley, the pulley is connected to the motor through a belt, and the motor is connected to the power supply. Bolts at the lower part of the discharge opening are connected to the organic casing, and the bottom bolts of the casing are connected with a base, and the main shaft is located inside the casing.

本实用新型中,所述主轴与动力传动轴垂直。In the utility model, the main shaft is perpendicular to the power transmission shaft.

本实用新型中,所述转子转动的线速度为120~150m/s。In the utility model, the linear speed of the rotor rotation is 120-150m/s.

本实用新型中,所述破碎腔内壁焊接或者铆接有衬板。In the utility model, the lining plate is welded or riveted on the inner wall of the crushing chamber.

本实用新型中,所述转子为圆形,所述转子边缘设置有转子出料口,所述转子内开设有转子内腔。In the utility model, the rotor is circular, the rotor edge is provided with a rotor outlet, and the rotor is provided with a rotor cavity.

有益效果:本实用新型破碎比大,单位电耗低,正常使用中维护少,检修方便,衬板基本无磨损,破碎耗材成本低;本实用新型具有反击式破碎机及圆锥破碎机的优点;本实用新型可代替圆锥中、细破碎或一段磨矿,排矿粒度小,效果类似于自磨机;本实用新型粉碎过程强烈,破碎效率高,转子线速度调节范围达120~150m/s;本实用新型受给料湿度的影响小,水分大于9%时,堵塞现象不明显;本实用新型过金属能力强。Beneficial effects: the utility model has a large crushing ratio, low unit power consumption, less maintenance in normal use, convenient maintenance, basically no wear on the liner, and low cost of crushing consumables; the utility model has the advantages of impact crushers and cone crushers; The utility model can replace the conical medium, fine crushing or one-stage grinding, the ore discharge granularity is small, and the effect is similar to that of an autogenous mill; the utility model has a strong crushing process, high crushing efficiency, and the adjustment range of the rotor linear speed is 120-150m/s; The utility model is less affected by the humidity of the feed material, and when the moisture is greater than 9%, the clogging phenomenon is not obvious; the utility model has strong metal passing ability.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型破碎腔的横向剖面结构示意图。Fig. 2 is a schematic cross-sectional structure diagram of the crushing chamber of the present invention.

具体实施方式detailed description

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.

参见图1、图2,自衬式冲击破碎机的结构示意图、自衬式冲击破碎机破碎腔的横向剖面结构示意图,自衬式冲击破碎机,包括给料口1、破碎腔2、矿石自衬层3、转子4、排料口5、主轴6、弧齿锥齿传动装置7、动力传动轴8、皮带轮9、底座10、机壳11,衬板12、转子内腔13和转子出料口14,所述破碎腔2顶部设置有给料口1,所述破碎腔2内部设置有转子4,所述破碎腔2内侧有矿石自衬层3,所述转子4下部设置有排料口5,所述转子4与主轴6轴连接,所述主轴6通过弧齿锥齿传动装置7与动力传动轴8连接,所述动力传动轴8端部设置有皮带轮9,所述皮带轮9通过皮带与电机连接,所述电机与电源连接,所述排料口5下部螺栓连接有机壳11,所述机壳11下部螺栓连接有底座10,所述主轴6位于机壳11内部,所述主轴6与动力传动轴8垂直,所述转子4转动的线速度为120~150m/s。所述破碎腔2内壁焊接或者铆接有衬板12,所述转子4为圆形,所述转子4边缘设置有转子出料口14,所述转子4内开设有转子内腔13。See Figure 1 and Figure 2, the structural diagram of the self-lining impact crusher, the cross-sectional structural diagram of the self-lining impact crusher crushing chamber, the self-lining impact crusher, including the feeding port 1, the crushing chamber 2, the ore automatic Lining layer 3, rotor 4, discharge port 5, main shaft 6, spiral bevel gear transmission 7, power transmission shaft 8, pulley 9, base 10, casing 11, lining plate 12, rotor cavity 13 and rotor discharge 14, the top of the crushing chamber 2 is provided with a feeding port 1, the interior of the crushing chamber 2 is provided with a rotor 4, the inner side of the crushing chamber 2 has an ore self-lining layer 3, and the lower part of the rotor 4 is provided with a discharge port 5. The rotor 4 is axially connected to the main shaft 6, and the main shaft 6 is connected to the power transmission shaft 8 through a spiral bevel gear transmission 7. The end of the power transmission shaft 8 is provided with a pulley 9, and the pulley 9 passes through a belt It is connected with the motor, the motor is connected with the power supply, the lower part of the discharge port 5 is bolted to the organic casing 11, the lower part of the casing 11 is bolted to the base 10, the main shaft 6 is located inside the casing 11, and the main shaft 6 is perpendicular to the power transmission shaft 8, and the linear speed at which the rotor 4 rotates is 120-150 m/s. The lining plate 12 is welded or riveted on the inner wall of the crushing chamber 2 , the rotor 4 is circular, and a rotor discharge port 14 is arranged on the edge of the rotor 4 , and a rotor cavity 13 is opened in the rotor 4 .

使用时,将电机与电源连接,启动电机,电机转动带动皮带轮9转动,皮带轮9转动带动动力传动轴8转动,从而驱动主轴6转动,主轴6转动带动转子4旋转,将原矿从给料口1给入到破碎腔2内,当矿石落到转子4上时,进入到转子内腔13上,在转子内腔13内的矿石与给料口1给入的矿石相互摩擦,进行第一次破碎,当矿石经过第一次破碎后,从转子出料口14被离心力抛出,飞到破碎腔2的内壁上,破碎腔2内壁焊接或者铆接的衬板12能有效保护破碎腔2,矿石与破碎腔2的内壁进行有效撞击并破碎,进行第二次破碎,同时在破碎腔2的内壁上形成矿石自衬层3,当矿石再次在转子4上,并被离心力抛出时,矿石与矿石自衬层3进行碰撞,进行第二次破碎,从而将矿石破碎,破碎的矿石通过排料口5排出。When in use, connect the motor to the power supply, start the motor, and the rotation of the motor drives the belt pulley 9 to rotate, and the rotation of the belt pulley 9 drives the power transmission shaft 8 to rotate, thereby driving the main shaft 6 to rotate, and the rotation of the main shaft 6 drives the rotor 4 to rotate, and the raw ore is fed from the feed port 1 Feed into the crushing cavity 2, when the ore falls on the rotor 4, it enters the rotor inner cavity 13, and the ore in the rotor inner cavity 13 rubs against the ore fed by the feeding port 1 to perform the first crushing After the first crushing, the ore is thrown out by the centrifugal force from the rotor outlet 14 and flies to the inner wall of the crushing chamber 2. The liner 12 welded or riveted on the inner wall of the crushing chamber 2 can effectively protect the crushing chamber 2, and the ore and The inner wall of the crushing chamber 2 is effectively impacted and crushed for the second crushing, and at the same time an ore self-lining layer 3 is formed on the inner wall of the crushing chamber 2. When the ore is on the rotor 4 again and is thrown out by centrifugal force, the ore and ore Collision occurs from the lining layer 3 for the second crushing, so that the ore is crushed, and the crushed ore is discharged through the discharge port 5.

本实用新型中,转子4以高转速的线速度将矿石抛出,其破碎过程包括冲击、撞击、摩擦和剪切,同时具有破碎和粉磨的作用,因此具有集碎磨于一身的特点,其破碎效率高,粉碎过程强烈,可取代工业生产中的反击式破碎、圆锥破碎机的细碎及自磨机的粗磨,使工艺流程得以简化,投资及生产成本得以降低。In the utility model, the rotor 4 throws out the ore at a high-speed linear speed, and the crushing process includes impact, impact, friction and shearing, and has the functions of crushing and grinding at the same time, so it has the characteristics of integrating crushing and grinding. It has high crushing efficiency and strong crushing process, which can replace the impact crushing in industrial production, the fine crushing of cone crusher and the coarse grinding of self-grinding machine, so that the process flow can be simplified, and the investment and production costs can be reduced.

本实用新型中,转子4以高转速的线速度将矿石抛出,撞击到自衬矿石进行破碎,强烈的粉碎过程实现了工业生产过程中真正意义上的“多碎少磨”,代替传统反击式破碎机、圆锥破碎机,大型工业生产中无须自磨机。In the utility model, the rotor 4 throws the ore at a high-speed linear speed and hits the self-lining ore for crushing. The strong crushing process realizes the real "more crushing and less grinding" in the industrial production process, replacing the traditional counterattack There is no need for self-grinding machines in large-scale industrial production.

本实用新型靠矿石自衬,减少了传统破碎机破碎齿板的更换和消耗,降低了破碎耗材成本,减轻了工作强度。The utility model relies on ore self-lining, which reduces the replacement and consumption of the traditional crusher tooth plate, reduces the cost of crushing consumables, and reduces the working intensity.

以上显示和描述了本实用新型的基本原理和主要特征及本实用新型的优点,本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内,本实用新型要求保护范围由所附的权利要求书及其等效物界定。The above shows and describes the basic principles and main features of the present utility model and the advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and description are only illustrations The principle of the utility model, under the premise of not departing from the spirit and scope of the utility model, the utility model also has various changes and improvements, and these changes and improvements all fall within the scope of the utility model claimed for protection. The desired protection is defined by the appended claims and their equivalents.

Claims (5)

1. from lining formula impact crusher, including material inlet, crusher chamber, Lined by rock itself layer, rotor, discharge gate, main shaft, curved-tooth bevel gear Transmission device, power transmission shaft, belt pulley, base, casing, liner plate, rotor internal cavity and rotor discharging opening, it is characterised in that institute State crusher chamber top and be provided with material inlet, the crusher chamber is internally provided with rotor, and there is Lined by rock itself layer the crusher chamber inner side, The rotor bottom is provided with discharge gate, and the rotor is connected with spindle shaft, the main shaft by curved-tooth bevel gear transmission device with Power transmission shaft is connected, and the power transmission shaft end is provided with belt pulley, and the belt pulley is by belt and motor connection, institute State motor to be connected with power supply, the discharge gate lower bolt is connected with casing, and the casing lower bolt is connected with base, described Main shaft is located at casing internal.
2. it is according to claim 1 from lining formula impact crusher, it is characterised in that the main shaft hangs down with power transmission shaft Directly.
3. it is according to claim 1 from lining formula impact crusher, it is characterised in that the linear velocity that the rotor is rotated is 120~150m/s.
4. it is according to claim 1 from lining formula impact crusher, it is characterised in that the broken cavity wall welding or riveting It is connected to liner plate.
5. it is according to claim 1 from lining formula impact crusher, it is characterised in that the rotor is circle, the rotor Edge is provided with rotor discharging opening, and rotor internal cavity is offered in the rotor.
CN201621427259.5U 2016-12-23 2016-12-23 From lining formula impact crusher Expired - Fee Related CN206304859U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138783A (en) * 2020-08-27 2020-12-29 枣庄鑫金山智能装备有限公司 Vertical shaft hammer type sand making machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112138783A (en) * 2020-08-27 2020-12-29 枣庄鑫金山智能装备有限公司 Vertical shaft hammer type sand making machine

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Granted publication date: 20170707

Termination date: 20191223