CN206287307U - A kind of cutting production line for light building material processing - Google Patents
A kind of cutting production line for light building material processing Download PDFInfo
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- CN206287307U CN206287307U CN201621391882.XU CN201621391882U CN206287307U CN 206287307 U CN206287307 U CN 206287307U CN 201621391882 U CN201621391882 U CN 201621391882U CN 206287307 U CN206287307 U CN 206287307U
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Abstract
The utility model discloses a kind of cutting production line for light building material processing, belong to construction material technical field of processing equipment.The cutting production line includes mobile device, infeed set-up, the first longitudinal cutting device, the second longitudinal cutting device and rotating machine arm.Rotating machine arm includes rotary lifting platform and fixture vertically movable and be at least rotated by 90 °.Fixture includes fixture mount, clamping device and telescoping mechanism.Fixture mount is connected with rotary lifting platform, clamping device side middle part is movably connected in the parallel sides of fixture mount, telescoping mechanism one end is connected with fixture mount, the other end is connected with the upper end of clamping device, forms the lever control bottom clamping part with telescoping mechanism middle part junction as fulcrum and clamps blank.The production line integrally changes cut direction using rotating machine arm, the integral cutting between realizing from the demoulding blank to finished product, is not required to the cutting of two steps, substantially increases cutting efficiency.
Description
Technical field
The utility model is related to a kind of cutting production line for light building material processing, belongs to construction material process equipment skill
Art field.
Background technology
The building block being made of materials such as stone flour, stone nitre, slag, industrial residue, cement and foaming agents, with quality
Gently, many advantages, such as high insulating effect, save resources, low cost, it is increasingly becoming a kind of main construction material.This building is built
The processing of block often first processes large-scale base substrate, is split using cutter sweep, produces suitable building material.
Cutter sweep is the necessary operation for producing building block, is cut using normal concrete more than the cutting machine of current building block
Machine is converted, mostly manual or semi-automatic, and typically using artificial loading, blanking, automaticity is low, operating efficiency
Difference, labour intensity it is high, on working environment influence it is big the problems such as.It is existing although disclosing some building block cutting equipments in the prior art
It is all first to carry out large-scale base substrate to obtain middle material block after primary segmentation to have equipment, then middle material block further divided respectively
Cut.For example, equipment disclosed in patent CN202293059 U is needed to by the blank building block of 1535mm × 1535mm × 750mm
After being divided into the middle material block of 1535mm × 300mm × 750mm, then middle material block is further split.Due to need by
Middle material block is respectively cut so that cutting efficiency is very limited.
Utility model content
To improve the cutting efficiency of existing building block cutter sweep, the mechanization degree of cutting is improved, reduce the work of workman
Intensity, the utility model provides a kind of cutting production line for light building material processing, and the technical scheme taken is as follows：
The cutting production line includes mobile device 1, infeed set-up 2, the first longitudinal cutting device 3, the second longitudinal cutting device 5 and rotation
Manipulator 4；
Mobile device 1 is located at production line bottom carrying base substrate and sequentially passes through infeed set-up 2, the first longitudinal cutting device 3, whirler
The longitudinal cutting device 5 of tool hand 4 and second；
The rotating machine arm 4 includes rotary lifting platform 42 and fixture 43 vertically movable and be at least rotated by 90 °；
The fixture 43 includes fixture mount 431, clamping device 432 and telescoping mechanism 433；
The fixture mount 431 is connected with rotary lifting platform 42, and the side of clamping device 432 middle part is movably connected in fixture
In the parallel sides of support 431, the one end of telescoping mechanism 433 is connected with fixture mount 431, and the other end is upper with clamping device 432
End connection, forms the lever control bottom clamping part 432a with the middle part junction of telescoping mechanism 433 as fulcrum and clamps blank.
Preferably, the first longitudinal cutting device 3 and the second longitudinal cutting device 5 use identical structure.
Preferably, mobile device 1 can use moving cart, transfer roller, conveyer belt or transport trolley.
Preferably, first longitudinal cutting device 3 include rip cutting support 31, power set III32, cam 33, activity box 34,
Gag lever post 35 and cutter 36；Wherein, power set III32 is fixed on the top of rip cutting support 31, is pushed up by through rip cutting support 31
The cam 33 in portion is connected with the horizontal beam upper surface middle part of activity box 34, and the both sides of activity box 34 are flexibly connected with gag lever post 35, activity
The horizontal beam lower surface of frame 34 is fixed with some cutters 36 perpendicular to lower surface.
It is highly preferred that cutter 35 is the unilateral band saw of bar shaped or scroll saw.The sawtooth of cutter 35 is towards pan feeding direction, and cutter
35 planes and pan feeding direction are in 3 degree angles, in order to more smoothly in incision blank, the vibrations caused in reduction cutting process.
It is highly preferred that being provided with the feed pipe 37 being connected with rip cutting support 31 in the back side top of cutter 35, feed pipe 37 is provided with
The shower nozzle of the bottom of cutter 35 is respectively directed to, production line is washed from so as to the disintegrating slag waste material for producing will be cut, to prevent disintegrating slag waste material from hindering
Hinder being normally carried out for cutting.
Preferably, the rotating machine arm 4 includes mobile platform II41, rotary lifting platform 42 and fixture 43；Wherein, move
Moving platform II41 is provided with track II411 and the dolly that can be moved along track II411；Rotary lifting platform 42 includes lowering or hoisting gear
421st, whirligig 422 and hoistable platform 423, wherein, the two ends of whirligig 422 respectively with the dolly and liter of mobile platform II41
Drop platform 423 is connected；The two ends of lowering or hoisting gear 421 are connected with hoistable platform 423 and fixture 43 respectively.The direction of track II 41
It is vertical with the direction of production line or the direction of mobile device 1, to realize by dolly driving mechanical hand in different cutting production lines
Middle movement, realizes the public rotating machine arm 4 of two or more cutting production lines, with reduces cost.
Preferably, the fixture 43 includes fixture mount 431, clamping device 432 and telescoping mechanism 433；Wherein, fixture branch
Frame 431 is the convex shape frame structure of bottom flat, and the horizontal frame positioned at bottom is rectangle；The upper end of clamping device 432 leads to
Cross the telescoping mechanism 433 that one end is connected with the vertical framework of fixture mount 431 to connect, middle part is by rotating shaft or pin and horizontal frame
Parallel edges is flexibly connected, and bottom is provided with the clamping part 432a for clamping base substrate.
It is highly preferred that two clamping devices 432 being located in different sides constitute a clamping group, pressed from both sides in identical clamping group
The clamping face for holding the clamping part 432a of mechanism is oppositely arranged, and projection of each clamping face on clamping face each other overlaps, to cause
Two clamping devices in one clamping group active area when two sides of base substrate are clamped is identical.
It is highly preferred that pressure sensor is additionally provided with clamping face, in order to feed back clamping force information.
Preferably, the infeed set-up 2 is fixed on crosscutting support 23 by the crosscutting support 23 positioned at the both sides of mobile device 1
On power set II21, driving wheel 24, driven pulley 25, and connection driving wheel 24 and driven pulley 25 22 groups of circular band saw
Into；Power set II21 is connected by belt or chain with the rotary shaft of driving wheel 24.
Preferably, the cutting production line also includes control system；The control system respectively with mobile device 1, crosscutting
Device 2, the first longitudinal cutting device 3, the actuating unit of the longitudinal cutting device 5 of rotating machine arm 4 and second, the feed pipe water of longitudinal cutting device
Pressure sensor on amount controlling organization and clamping device is chain, to realize automatically controlling for whole cutting production line.
Control system can use existing PLC programmable control systems, the specific control program people in the art being related to
Member can voluntarily be write according to actual production requirement and working specification.
Compared to prior art, the beneficial effect that the utility model is obtained is：
Cutter sweep of the present utility model, can be by once crosscutting, and secondary rip cutting and whirligig realize disposable three
Shaping and demoulding acquisition blank is once cut into required size by dimension cutting, it is not necessary to is first cut into middle blank, then is distinguished
Middle blank is split, the operating efficiency of building block cutting is substantially increased.
Cutter sweep of the present utility model, is integrally changed by an once crosscutting and base for rip cutting using rotating machine arm
The cut direction of material, then carry out that last side is longitudinally cutting, the integral cutting between realizing from the demoulding blank to finished product is not required to
Two steps are separately cut, while significantly there is provided cutting efficiency, also for the cutting of building block provides a kind of new thinking.
Brief description of the drawings
Fig. 1 is the structural representation of cutter sweep in a kind of preferred scheme of the utility model.
Fig. 2 is the dimensional structure diagram of longitudinal cutting device and mobile device in a kind of preferred scheme of the utility model.
Fig. 3 is the dimensional structure diagram of infeed set-up in cutter sweep in a kind of preferred scheme of the utility model.
Fig. 4 is the dimensional structure diagram of rotating machine arm in a kind of preferred scheme of the utility model.
In figure：1, mobile device；2, infeed set-up；3, the first longitudinal cutting device；4, rotating machine arm；5, the second rip cutting dress
Put；11, mobile platform I；12, power set I；13, track I；21, power set II；22, band saw；23, crosscutting support；24, it is main
Driving wheel；25, driven pulley；31, rip cutting support；32, power set III；33, cam；34, activity box；35, gag lever post；36, knife
Tool；37, feed pipe；38, spring；41, mobile platform II；42, rotary lifting platform；43, fixture；411, track II；412, move
Power apparatus IV；413, drive link；414, roller；421, lowering or hoisting gear；422, whirligig；423, hoistable platform；431, fixture
Support；432, clamping device；433, telescoping mechanism；432a, clamping part.
Specific embodiment
The utility model is described in further details below in conjunction with the accompanying drawings, but described further below is not intended as to this practicality
New restriction.
Wherein, Fig. 1 is the structural representation of cutter sweep in a kind of preferred scheme of the utility model.Fig. 2 is new this practicality
The dimensional structure diagram of longitudinal cutting device and mobile device in a kind of preferred scheme of type.Fig. 3 is a kind of preferred side of the utility model
In case in cutter sweep infeed set-up dimensional structure diagram.Fig. 4 is rotating machinery in a kind of preferred scheme of the utility model
The dimensional structure diagram of hand.
As can be known from Fig. 1, the cutting production line is by mobile device 1, infeed set-up 2, the first longitudinal cutting device 3, whirler
Tool hand 4, the second longitudinal cutting device 5 and control system (not shown) composition.Mobile device 1 is located at infeed set-up 2, the first rip cutting and fills
Put 3, rotating machine arm 4, the bottom of the second longitudinal cutting device 5.The direction of the track of material grasping manipulator 4 is vertical with mobile device 1, with
It is easy to the movement between each parallel mobile device 1 of material rotaring machine tool hand 4 to switch over.In cutting, blank is positioned over movement
On device 1, infeed set-up 2, the first longitudinal cutting device 3, the longitudinal cutting device 5 of rotating machine arm 4 and second are passed sequentially through.
As shown in Figure 2, mobile device 1 includes two parallel track I 13, along the mobile platform I that track I 13 is moved
11, and the power set I 12 of power is provided on mobile platform I 11 for it.Wherein, mobile platform I 11 is by some
Parallel slat supporting plates composition, is provided with the space passed through for longitudinally cutting cutter between supporting plate.Meanwhile, on the supporting plate
The postive stop baffle vertical with its plane is additionally provided with, is defined with to the position for preventing blank on the mobile device 1.
First longitudinal cutting device 3 and the second longitudinal cutting device 5 use identical structure.The longitudinal cutting device be by rip cutting support 31,
Power set III 32, cam 33, activity box 34, gag lever post 35, cutter 36, feed pipe 37 and spring 38.Wherein, rip cutting branch
Frame 31 is fixed with power set III 32 to there is four long bench type frameworks of supporting leg in its upper horizontal surface, power dress
Putting can be motor and its reductor.The power output shaft of power set III 32 is connected with cam 33.Cam 33 passes through connecting rod
It is connected with the horizontal beam middle part of Π types activity box 34 through the through hole on the horizontal plane of rip cutting support 31, to drive activity box 34 to transport
It is dynamic.The annulus being flexibly connected with gag lever post 35 is provided with to limit activity box occurred level direction at the two ends of activity box horizontal beam
Displacement.Along horizontal beam length direction, equidistantly or not spaced set has 9 with movement on the bottom surface of the horizontal beam of activity box 34
The cutter 36 that the upper backup pad gaps of platform I 11 interlock.Wherein, cutter 36 is unilateral tooth elongated straps saw, and the lower end of cutter 36 can
Can not also be fixed with fixation.When fixed, activity box 34 can be changed to rectangle, cutter two ends are separately fixed at the upper of activity box 34
In lower horizontal pane.Cutter 36 is in 3 degree of inclination angles with pan feeding direction, in order to smoothly be cut when just base substrate is initially entered, and is reduced
Because of the vibrations that cutting belt is come.Two are connected with the horizontal segment both sides of the horizontal gird both sides of activity box 34 or T-shaped vertical column
The spring 38 of individual or four other ends and the horizontal plane bottom of rip cutting support 31, with the motion to activity box 34 play certain support or
Stretching action.Meanwhile, feed pipe 37 is provided with the adenticulate back side top of cutter 36, feed pipe 37 is provided with sensing cutter 36
The shower nozzle of bottom, the disintegrating slag waste material down cutting production line for producing will be cut in order to pass through High-Pressure Water in time, prevents its shadow
Ring being normally carried out for cutting.
From the figure 3, it may be seen that infeed set-up 2 is by power set II 21, annular rotating belt saw 22, crosscutting support 23, driving wheel
24 and driven pulley 25 constitute.Crosscutting support 23 is located at the both sides of mobile device 1, is separately installed with two crosscutting supports 23 actively
Wheel 24 and driven pulley 25, are provided with and power set II 21 are also equipped with the crosscutting support 23 of driving wheel 24, and the power set lead to
Cross belt to be connected with the rotary shaft of driving wheel 24, to drive driving wheel 24 to rotate.Driving wheel 24 and driven pulley 25 are by band saw 22
Connection.
As shown in Figure 4, rotating machine arm 4 is that, by mobile platform II 41, rotary lifting platform 42 and fixture 43 are constituted.Its
In, mobile platform II 41 is that, by track II 411, power set IV 412, drive link 413 and roller 414 are constituted.Rotation and lifting
Platform 42 is made up of lowering or hoisting gear 421, whirligig 422 and hoistable platform 423.Fixture 43 is by fixture mount 431, clamping
Mechanism 432 and telescoping mechanism 433 are constituted.
Wherein, mobile platform II 41 is arranged on the position higher than mobile device 1 by the pinnacled track II 411 of fixation
Put, power set IV 412 is fixed on the loading end of mobile platform II 41, be connected with roller 414 by drive link 413, roll
Wheel 414 is flexibly connected with the cooperations of track II 411.Wherein, power set IV 412 can use motor and its reductor.Rotation rises
Drop platform 42 is arranged at the bottom of mobile platform II 41.The hoistable platform 423 of rotary lifting platform 42 passes through whirligig 422
Loading end with mobile platform II 41 is connected, and is rotated with taking whole hoistable platform 423 in rotation process.Meanwhile, lifting is flat
Platform 423 is fixedly connected by lowering or hoisting gear 421 with the top of fixture 43, so as to realize that fixture 43 is hanging down by lowering or hoisting gear 421
The upward displacement of Nogata.
The fixture mount 431 of fixture 43 is the convex shape support of bottom flat, and the horizontal frame that it is located at bottom is rectangle
Framework.6 groups of 12 clamping devices 432 are equipped with by connection otic placode and rotating shaft activity in two parallel sides of horizontal frame.
The clamping device 432 that each two is located in different sides is one group, the folder of the clamping part 432a of same group of clamping device bottom
The face of holding is oppositely arranged, and the projection coincidence on respective clamping face, so as to the stress surface of the retaining part during blank is clamped
Product is identical.The upper end of each clamping part 432 is connected with one end of telescoping mechanism 433 by otic placode, the other end of telescoping mechanism 433
It is connected on the vertical framework of fixture mount 431.Under the promotion of telescoping mechanism 433, clamping device 432 can be around the activity of side middle part even
Contact is rotated, and makes the clamping part 432a of its bottom close to each other to clamp blank.Be can be set on the clamping face of clamping part 432a
Pressure sensor, to feed back the information such as chucking power, prevents because chucking power is excessive or too small blank is caused damage.Wherein, stretch
Contracting mechanism 433 and lowering or hoisting gear 421 use Telescopic hydraulic cylinder.
Meanwhile, the cutting production line is also configured with control system, and the control system can use existing PLC PLC technologies
System.The control system respectively with power set I 12, power set II 21, power set III 32, power set IV
412nd, clamping face pressure sensor, telescoping mechanism 433, lowering or hoisting gear 421, the adjusting means of feed pipe etc. are chain, right to realize
Speed, direction, inflow, chucking power, the anglec of rotation, adjustable height of moving parts etc. carry out technical indicator and carry out chain control
System.As for which kind of control program specifically used, skilled person can be according to the specific of actual production demand and cutter sweep
Set location is write.
In use, it is directly placed in mobile device 1 by the blank after the demoulding.In the drive of mobile device 1
Under first pass through infeed set-up 2, first by base substrate from centre it is crosscutting into upper and lower two parts.The number that the quantity of transverse portions can be sawed by band
Amount is adjusted.After crosscutting, blank is by reaching the first longitudinal cutting device 3 and second after the cutting of the first longitudinal cutting device 3
Between longitudinal cutting device 5, rotating machine arm 4 positioned at the position top is descending clamp it is up after blank, after being rotated by 90 ° again under
OK, then by being cut after the second longitudinal cutting device 5 complete.
Although the utility model is disclosed as above with preferred embodiment, it is not limited to the utility model, appoints
What person skilled in the art, is not departing from spirit and scope of the present utility model, can do various changes and modification, therefore
What protection domain of the present utility model should be defined by claims is defined.
Claims (10)
1. it is a kind of for light building material processing cutting production line, it is characterised in that including mobile device (1), infeed set-up
(2), the first longitudinal cutting device (3), the second longitudinal cutting device (5) and rotating machine arm (4)；
Mobile device (1) carries base substrate and sequentially passes through infeed set-up (2), the first longitudinal cutting device (3), rotation positioned at production line bottom
Manipulator (4) and the second longitudinal cutting device (5)；
The rotating machine arm (4) includes rotary lifting platform (42) and fixture vertically movable and be at least rotated by 90 °
(43)；
The fixture (43) includes fixture mount (431), clamping device (432) and telescoping mechanism (433)；
The fixture mount (431) is connected with rotary lifting platform (42), and clamping device (432) side middle part is movably connected in folder
In the parallel sides of tool support (431), telescoping mechanism (433) one end is connected with fixture mount (431), the other end and clamping device
(432) upper end connection, forms the lever with telescoping mechanism (433) middle part junction as fulcrum and controls bottom clamping part (432a)
Clamp blank.
2. it is according to claim 1 it is a kind of for light building material processing cutting production line, it is characterised in that described first
Longitudinal cutting device (3) including rip cutting support (31), power set III (32), cam (33), activity box (34), gag lever post (35) and
Cutter (36)；Wherein, power set III (32) be fixed on rip cutting support (31) top, by through rip cutting support (31) top
Cam (33) be connected with activity box (34) horizontal beam upper surface middle part, the activity of activity box (34) both sides and gag lever post (35) is even
Connect, activity box (34) horizontal beam lower surface is fixed with some cutters (36) perpendicular to lower surface.
3. it is according to claim 2 it is a kind of for light building material processing cutting production line, it is characterised in that cutter (36)
It is the unilateral band saw of bar shaped or scroll saw.
4. it is according to claim 3 it is a kind of for light building material processing cutting production line, it is characterised in that in cutter
(36) back side top is provided with the feed pipe (37) being connected with rip cutting support (31), and feed pipe (37) is provided with and is respectively directed to cutter (36)
The shower nozzle of bottom.
5. it is according to claim 1 it is a kind of for light building material processing cutting production line, it is characterised in that the rotation
Manipulator (4) includes mobile platform II (41), rotary lifting platform (42) and fixture (43)；Wherein, mobile platform II (41) sets
There are track II (411) and the dolly that can be moved along track II (411)；Rotary lifting platform (42) including lowering or hoisting gear (421),
Whirligig (422) and hoistable platform (423), wherein, whirligig (422) two ends respectively with the dolly of mobile platform II (41)
Connected with hoistable platform (423)；The two ends of lowering or hoisting gear (421) are connected with hoistable platform (423) and fixture (43) respectively.
6. it is according to claim 1 it is a kind of for light building material processing cutting production line, it is characterised in that the fixture
(43) including fixture mount (431), clamping device (432) and telescoping mechanism (433)；Wherein, fixture mount (431) for bottom it is flat
Flat convex shape frame structure, the horizontal frame positioned at bottom is rectangle；The upper end of clamping device (432) passes through one end and fixture
Support (431) telescoping mechanism (433) connection that framework is connected vertically, middle part passes through the parallel edges work of rotating shaft or pin and horizontal frame
Dynamic connection, bottom is provided with the clamping part (432a) for clamping base substrate.
7. it is according to claim 6 it is a kind of for light building material processing cutting production line, it is characterised in that two are located at
Clamping device (432) in different sides constitutes a clamping group, the clamping part (432a) of clamping device in identical clamping group
Clamping face is oppositely arranged, and projection of each clamping face on clamping face each other overlaps.
8. it is according to claim 7 it is a kind of for light building material processing cutting production line, it is characterised in that on clamping face
It is additionally provided with pressure sensor.
9. it is according to claim 1 it is a kind of for light building material processing cutting production line, it is characterised in that it is described crosscutting
Device (2) is fixed on the power set II on crosscutting support (23) by the crosscutting support (23) positioned at mobile device (1) both sides
(21), driving wheel (24), driven pulley (25), and the circular band saw (22) of connection driving wheel (24) and driven pulley (25) are constituted；
Power set II (21) is connected by belt or chain with the rotary shaft of driving wheel (24).
10. any according to claim 1-9 is used for the cutting production line of light building material processing, it is characterised in that
Also include control system；The control system respectively with mobile device (1), infeed set-up (2), the first longitudinal cutting device (3), rotation
The actuating unit of manipulator (4) and the second longitudinal cutting device (5), the feed pipe water rate control mechanism of longitudinal cutting device and clamping device
On pressure sensor it is chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621391882.XU CN206287307U (en) | 2016-12-19 | 2016-12-19 | A kind of cutting production line for light building material processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621391882.XU CN206287307U (en) | 2016-12-19 | 2016-12-19 | A kind of cutting production line for light building material processing |
Publications (1)
| Publication Number | Publication Date |
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| CN206287307U true CN206287307U (en) | 2017-06-30 |
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ID=59104819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
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| CN201621391882.XU Active CN206287307U (en) | 2016-12-19 | 2016-12-19 | A kind of cutting production line for light building material processing |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738261A (en) * | 2016-12-19 | 2017-05-31 | 哈尔滨天顺化工科技开发有限公司 | A kind of cutting production line for light building material processing |
| CN107379227A (en) * | 2017-07-25 | 2017-11-24 | 钱丽艳 | A kind of longitudinal cutting device for light building material processing |
-
2016
- 2016-12-19 CN CN201621391882.XU patent/CN206287307U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106738261A (en) * | 2016-12-19 | 2017-05-31 | 哈尔滨天顺化工科技开发有限公司 | A kind of cutting production line for light building material processing |
| CN107379227A (en) * | 2017-07-25 | 2017-11-24 | 钱丽艳 | A kind of longitudinal cutting device for light building material processing |
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