CN206266550U - White wine grain steams grain gelating device - Google Patents
White wine grain steams grain gelating device Download PDFInfo
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- CN206266550U CN206266550U CN201621318004.5U CN201621318004U CN206266550U CN 206266550 U CN206266550 U CN 206266550U CN 201621318004 U CN201621318004 U CN 201621318004U CN 206266550 U CN206266550 U CN 206266550U
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- grain
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- digester
- circulating line
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Abstract
Grain gelating device is steamed the utility model discloses a kind of white wine grain,Including digester and the drainage conduit located at boiling pot bottom,Horizontally disposed water filter plate is provided with digester,Digester is divided into Shang Menzheng areas and Xia Fuzheng areas by water filter plate,Water filter plate is provided with aperture less than some sieve apertures for steaming grain particle diameter,Being slidably connected on water filter plate can block the baffle plate of the sieve aperture,Baffle plate is by the air cylinder driven installed in digester side,The circulating line that some transparent materials are made is communicated between Shang Menzheng areas and Xia Fuzheng areas,Hair-dryer is equipped with the mouth of pipe of the every circulating line in connection Shang Menzheng areas,First air exhauster and the first valve,The second air exhauster and the second valve are equipped with the mouth of pipe of the every circulating line in connection Xia Fuzheng areas,Shang Menzheng areas on digester are also communicated with inlet channel,The utility model is intended to solve during existing white wine steams grain gelatinization operation,Easily cause contaminated wastewater and the problem whether grain is gelatinized effect on driving birds is not good caused by hard-core is steamed by examination by sensory organs.
Description
Technical field
The utility model belongs to brewage process equipment technical field, more particularly to a kind of in brewed spirit steams grain operation
Grain steams grain gelating device.
Background technology
The raw material of brewed spirit is usually the raw grains materials such as Chinese sorghum, wheat, and in brewing process, it is very heavy to steam grain operation
That wants brewages operation, by carrying out boiling under raw material high-temperature and high-pressure conditions after absorbing water, plant tissue and cell is thoroughly broken
Split, the particle that raw material is included is destroyed due to water swelling, starch is become the paste liquid of dissolved state by particle, it is therefore an objective to make
It is easily acted on by amylase, Starch Hydrolysis into fermentable sugar；Meanwhile, raw material by after HTHP boiling, to raw material
Sterilization functions are carried out.
The steaming grain gelatinization operation of white wine is completed in digester, existing to generally include following steps：Bubble grain, just steaming,
Stewing grain, multiple steaming, and in above-mentioned operation, bubble grain can put bubble grain water, stewing grain and need to put stewing grain water, on the one hand can not only cause waste water dirt
Dye, before on the other hand stewing grain will enter multiple steaming process, it is to be ensured that after grain grain is without hard-core, can just put stewing grain water, and this process is existing
The common practice of factory is that the ripe stewing degree of grain in digester is observed by experienced workman, and steaming grain is checked by sense organ
Whether hard-core is had, so as to judge whether the multiple steaming process of the entrance；The immediate problem brought using examination by sensory organs is that grain grain is steaming
Area coverage in saucepan is big, longitudinal depth depth, it is impossible to accurate to judge whether grain grain entirety has hard-core, causes in multiple steaming process
Steaming grain gelatinization effect on driving birds is not good, and then influence follow-up liquor output and quality.
Utility model content
The utility model is intended to provide a kind of white wine grain steaming grain gelating device, and grain gelatinization work is steamed to solve existing white wine
In sequence, easily cause contaminated wastewater and the problem whether grain is gelatinized effect on driving birds is not good caused by hard-core is steamed by examination by sensory organs.
In order to achieve the above object, the utility model provides following base case：White wine grain steams grain gelating device, including
Digester and the drainage conduit located at boiling pot bottom, are provided with horizontally disposed water filter plate in the digester, water filter plate is by boiling
Pot is divided into Shang Menzheng areas and Xia Fuzheng areas, and water filter plate is provided with aperture less than some sieve apertures for steaming grain particle diameter, on water filter plate
The baffle plate that can block the sieve aperture is slidably connected, the baffle plate is described stewing by the air cylinder driven installed in digester side
Steam and be communicated with the circulating line that some transparent materials are made between area and Xia Fuzheng areas, in the every circulation pipe in connection Shang Menzheng areas
Hair-dryer, the first air exhauster and the first valve are equipped with the mouth of pipe in road, in the pipe of the every circulating line in connection Xia Fuzheng areas
The second air exhauster and the second valve are equipped with mouthful, the Shang Menzheng areas on the digester are also communicated with inlet channel.
The principle of this base case is：During work, first it is passed through through steam preheating in inlet channel upwards in Men Zheng areas
Water, now the sieve aperture on water filter plate be in shielding status, the raw grains materials such as Chinese sorghum or wheat are poured into digester, stirred with water
Mix uniform, soaked, after being soaked 10-20 hours in water, start cylinder, drive barrier slides, now the sieve on water filter plate
Hole is in open mode, and bubble grain water in Shang Menzheng areas enters Xia Fuzheng areas by sieve aperture, after the completion of start cylinder and make baffle plate extensive
Position is restored, then sieve aperture on masking baffle plate is passed through high-temperature steam so that the temperature in digester reaches 102- by inlet channel
106 DEG C, steam pressure 0.4-0.6kg carries out stewing steaming to grain raw material, after after stewing steaming 35-65 minutes, opens successively in connection and boils in a covered pot over a slow fire
The first valve at the mouth of pipe of area's circulating line is steamed, and starts the second exhausting at the mouth of pipe for connecting Xia Fuzheng areas circulating line
Machine, now, the second valve, the first air exhauster and hair-dryer are in closed mode so that grain and stewing grain water energy after stewing steaming
Into and can only rest on the circulating line that transparent material is made, at this moment, then sense organ is carried out by experienced master worker
Check, once finding the situation with the presence of grain hard-core, just start the first air exhauster by the grain in circulating line and stewing grain water
Again being withdrawn into Shang Menzheng areas carries out continuing stewing steaming；If conversely, checking the situation for finding grain in the absence of hard-core, just closing the
One valve, opens the second valve and hair-dryer so that grain and stewing grain water after stewing steaming enter in Xia Fuzheng areas, into postorder
Multiple steaming process, every pipeline all repeats identical operation, and repeats said process；Grain and stewing grain water in Dai Shangmenzheng areas exist
After all entering Xia Fuzheng areas in aforesaid operations, just can start multiple steaming process, after the completion of, put out cereal by drainage conduit, that is, complete
Steaming grain gelatinization operation.
The advantage and effect of this base case be：
（1）The utility model carries out structure technological transformation to digester, judge it is stewing steam grain grain and whether have hard-core situation when, by with
Dynamically stewing water floatability circular test is changed into past static sensory inspection, though equally it is by the artificial sense for having experience workman
Official, but the utility model is by the structural system, can be by the grain during stewing grain and stewing grain water, by power drive to transparent
In the circulating line that material is made, hard-core grain is different with the buoyancy of non-hard-core grain, and the presence of stewing grain water causes artificial sense
Can more preferably be distinguished during official；And after stewing steaming certain hour, by the grain of the various location circulating line in Shang Menzheng areas
Food sampling, whether the comprehensive examination by sensory organs of energy is stewing to steam whether grain grain has hard-core situation, has hard so as to accurately judge that grain is overall
The heart, it is to avoid during the hard-core of existing grain grain is checked, because the area coverage in digester is big, grain grain is hard caused by longitudinal depth depth
Mood condition judges inaccurate, and steams the problem whether grain is gelatinized effect on driving birds is not good caused by hard-core by examination by sensory organs.
（2）Bubble grain water is entered in Xia Fuzheng areas by water filter plate sieve aperture, and stewing steaming grain and stewing grain water are also entered by circulating line
In Ru Xiafuzheng areas, to be all converted to and use water needed for multiple steaming, on the one hand after stewing steaming process, followed in difference by grain and stewing grain water
Shunting in endless tube road, and coordinate the different valves at the mouth of pipe, can make stewing grain it is rapid in digester or different circulating lines,
Sufficient natural cooling so that grain fully exhausts stewing grain water, while also ensure that the abundant gelatinization of starch；On the other hand, exist
Fully exhausted based on grain under the premise of stewing grain water, the stewing grain water of small part carries out multiple steaming process with bubble grain water in Xia Fuzheng areas,
Because the stewing grain water of major part is absorbed in cooling by grain, and steeping grain water has been used for multiple steaming process so that steam base during grain
This is without sewage discharge, it is to avoid the problem of contaminated wastewater.
Preferred scheme 1：Based on scheme a kind of improvement, the quantity of the circulating line selects 2-4 roots, and every is followed
Endless tube road is arranged on digester in vertical gradient, and the quantity of circulating line selects 2-4 roots, and system knot is not on the one hand increased excessively
The complexity of structure, on the other hand also allows for the identification of workman's sense organ and checks, be difficult to obscure, every circulating line is on digester
Vertical gradient is arranged, and can meet many places grain sampling of the circulating line under vertical position gradient in Shang Menzheng areas, and can be more
Plus comprehensively whether the stewing steaming grain grain of examination by sensory organs has hard-core situation, judgement property is more accurate.
Preferred scheme 2：Based on scheme or preferred scheme 1 a kind of improvement, the circulation pipe that the transparent material is made
Road uses PVC packing tubes, PVC packing tube environment-protecting asepsis, and high temperature resistant, belongs to the transparent pipeline of food-grade, and moderate,
Selection is convenient, and cost performance is high.
Preferred scheme 3：Based on scheme a kind of improvement, being provided with the outside of the digester can control cylinder, blowing
The electrical control cubicles of machine, the first valve, the first air exhauster, the second air exhauster and the second valve working state, are concentrated by electrical control cubicles
Above-mentioned device is controlled, integration is good, it is convenient to control, it is easy to operate.
Preferred scheme 4, based on scheme a kind of improvement, the outer wall of the digester is provided with pressure gauge and temperature
Meter, facilitates assurance of the staff to boiling pot inner pressure and temperature, if there is the situation for not reaching technological requirement, can be to steam
Suitably adjusted, it is ensured that steam grain quality.
Preferred scheme 5：A kind of preferably 2 improvement, the digester selects automatic turnover autoclaving pot,
Existing steaming grain gelatinization is needed manually to shift grain and cooled down to bamboo couch after terminating, man-handling of materials can typically take 20 minutes with
On, using automatic turnover autoclaving pot, the grain of gelatinization is overturned in transfer chute by drainage conduit, it is sent directly into cool
Cooled down in bed, the time of putting out cereal only needs to a few minutes, and does not need man-handling of materials, dramatically reduces labour intensity, subtracts
The operating time is lacked.
Brief description of the drawings
Fig. 1 is the structural representation that the utility model white wine grain steams grain gelating device embodiment.
Specific embodiment
The utility model is described in further detail below by specific embodiment：
Reference in Figure of description includes：Digester 1, drainage conduit 2, pressure gauge 3, thermometer 4, water filter plate 5, on
Men Zheng areas 6, Xia Fuzheng areas 7, sieve aperture 8, baffle plate 9, cylinder 10, circulating line 11, hair-dryer 12, the first air exhauster 13, the first valve
The 14, second air exhauster 15 of door, the second valve 16, inlet channel 17, electrical control cubicles 18.
Embodiment is substantially as shown in Figure 1：White wine grain steams grain gelating device, including digester 1 and located at the bottom of digester 1
The drainage conduit 2 in portion, the outer wall of digester 1 is provided with pressure gauge 3 and thermometer 4, the digester 1 and is provided with horizontally disposed filter
Digester 1 is divided into Shang Menzheng areas 6 and Xia Fuzheng areas 7 by water plate 5, water filter plate 5, and water filter plate 5 is provided with aperture less than steaming grain grain
Some sieve apertures 8 in footpath, being slidably connected on water filter plate 5 can block the baffle plate 9 of sieve aperture 8, and the baffle plate 9 is by installed in digester
The cylinder 10 of 1 side is driven, and circulating line 11 is communicated between the Shang Menzheng areas 6 and Xia Fuzheng areas 7, in connection Shang Menzheng areas
Hair-dryer 12, the first air exhauster 13 and the first valve 14 are equipped with the mouth of pipe of 6 every circulating line 11, are steamed again under connection
The second air exhauster 15 and the second valve 16 are equipped with the mouth of pipe of the every circulating line 11 in area 7, it is upper stewing on the digester 1
Steam area 6 and be also communicated with inlet channel 17, the outside of digester 1 is provided with can control cylinder 10, hair-dryer 12, the first valve 14, the
The electrical control cubicles 18 of one air exhauster 13, the second air exhauster 15 and the working condition of the second valve 16.
The circulating line 11 of the present embodiment is had using the PVC packing tubes of Dongguan City Shi Feng plasthetics Co., Ltd manufacture
Standby environment-protecting asepsis, and resistant to elevated temperatures characteristic, belong to the transparent pipeline of food-grade；Digester 1 selects automatic turnover autoclaving
Pot 1, the grain of gelatinization can be overturned in transfer chute by drainage conduit 2, be sent directly into bamboo couch and cooled down, and put out cereal the time
A few minutes are only needed to, without man-handling of materials, labour intensity is dramatically reduced, the operating time is reduced.
In the present embodiment, first it is passed through in inlet channel 17 upwards in Men Zheng areas 6 through the water of steam preheating, now water filter plate
Sieve aperture 8 on 5 is in shielding status, and the raw grains materials such as Chinese sorghum or wheat are poured into digester 1, is stirred with water, enters
Row immersion, after being soaked 10-20 hours in water, starts cylinder 10, drives baffle plate 9 to slide, now at the sieve aperture 8 on water filter plate 5
Xia Fuzheng areas 7 are entered by sieve aperture 8 in the bubble grain water in open mode, Shang Menzheng areas 6, after the completion of start cylinder 10 and make baffle plate 9
Set back, then sieve aperture 8 on masking baffle plate 9 is passed through high-temperature steam so that the temperature in digester 1 by inlet channel 17
102-106 DEG C is reached, steam pressure 0.4-0.6kg carries out stewing steaming to grain raw material, after after stewing steaming 35-65 minutes, opens successively
The first valve 14 at the mouth of pipe of the circulating line 11 of connection Shang Menzheng areas 6, and start the pipe of the circulating line 11 of connection Xia Fuzheng areas 7
The second air exhauster 15 at mouthful, now, the second valve 16, the first air exhauster 13 and hair-dryer 12 are in closed mode so that
It is stewing steam after grain and during stewing grain water energy enters and can only rest on the circulating line 11 that transparent material is made, at this moment, then pass through
Experienced master worker carries out examination by sensory organs, once finding the situation with the presence of grain hard-core, just starts the first air exhauster 13
Grain in circulating line 11 and stewing grain water are withdrawn into Shang Menzheng areas 6 again to carry out continuing stewing steaming；If being found conversely, checking
Grain just closes the first valve 14 in the absence of the situation of hard-core, opens the second valve 16 and hair-dryer 12 so that the grain after stewing steaming
Food and stewing grain water enter in Xia Fuzheng areas 7, and into the multiple steaming process of postorder, every pipeline all repeats identical operation, and repeats
Said process；After grain and stewing grain water in Dai Shangmenzheng areas 6 all enter Xia Fuzheng areas 7 in aforesaid operations, just can start multiple
Steaming process, after the completion of, put out cereal by drainage conduit 2, that is, complete steaming grain gelatinization operation.
The quantity of circulating line 11 selects 2-4 roots, and every circulating line 11 to be arranged in vertical gradient on digester 1,
The quantity of circulating line 11 selects 2-4 roots, and the complexity of system architecture is not on the one hand increased excessively, on the other hand also allows for workman
Sense organ identification and inspection, are difficult to obscure, and every circulating line 11 is arranged on digester 1 in vertical gradient, can be met positioned at upper
The many places grain of circulating line 11 is sampled under vertical position gradient in Men Zheng areas 6, and can the stewing steaming grain of more comprehensive examination by sensory organs
Whether grain has hard-core situation, and judgement property is more accurate.
Above-described is only embodiment of the present utility model, the general knowledge such as known concrete structure and/or characteristic in scheme
Excessive description is not made herein.It should be pointed out that for a person skilled in the art, before the utility model structure is not departed from
Put, some deformations and improvement can also be made, these should also be considered as protection domain of the present utility model, and these are all without shadow
Ring effect and practical applicability that the utility model is implemented.This application claims protection domain should be with its claim
Appearance is defined, and specific embodiment in specification etc. records the content that can be used for explaining claim.
Claims (6)
1. white wine grain steams grain gelating device, including digester and the drainage conduit located at boiling pot bottom, it is characterised in that described
Horizontally disposed water filter plate is provided with digester, digester is divided into Shang Menzheng areas and Xia Fuzheng areas by water filter plate, on water filter plate
Aperture is provided with less than some sieve apertures for steaming grain particle diameter, being slidably connected on water filter plate can block the baffle plate of the sieve aperture, described
Baffle plate is communicated with some transparent materials by the air cylinder driven installed in digester side between the Shang Menzheng areas and Xia Fuzheng areas
The circulating line being made, be equipped with the mouth of pipe of the every circulating line in connection Shang Menzheng areas hair-dryer, the first air exhauster and
First valve, the second air exhauster and the second valve are equipped with the mouth of pipe of the every circulating line in connection Xia Fuzheng areas, described
Shang Menzheng areas on digester are also communicated with inlet channel.
2. white wine grain according to claim 1 steams grain gelating device, it is characterised in that：The quantity choosing of the circulating line
2-4 roots, and every circulating line is used to be arranged in vertical gradient on digester.
3. white wine grain according to claim 1 and 2 steams grain gelating device, it is characterised in that：The transparent material is made
Circulating line use PVC packing tubes.
4. white wine grain according to claim 1 steams grain gelating device, it is characterised in that：It is provided with the outside of the digester
The electrical control cubicles of cylinder, hair-dryer, the first valve, air exhauster and the second valve working state can be controlled.
5. white wine grain according to claim 1 steams grain gelating device, it is characterised in that：The outer wall of the digester is installed
There are pressure gauge and thermometer.
6. white wine grain according to claim 3 steams grain gelating device, it is characterised in that：The digester selects automatic turning
Rotatable autoclaving pot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621318004.5U CN206266550U (en) | 2016-12-04 | 2016-12-04 | White wine grain steams grain gelating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621318004.5U CN206266550U (en) | 2016-12-04 | 2016-12-04 | White wine grain steams grain gelating device |
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| Publication Number | Publication Date |
|---|---|
| CN206266550U true CN206266550U (en) | 2017-06-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201621318004.5U Active CN206266550U (en) | 2016-12-04 | 2016-12-04 | White wine grain steams grain gelating device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106479819A (en) * | 2016-12-04 | 2017-03-08 | 重庆市江津区驴溪酒厂有限责任公司 | Chinese liquor grain steams grain gelating device |
-
2016
- 2016-12-04 CN CN201621318004.5U patent/CN206266550U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106479819A (en) * | 2016-12-04 | 2017-03-08 | 重庆市江津区驴溪酒厂有限责任公司 | Chinese liquor grain steams grain gelating device |
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