CN206264330U - The full-automatic production line of blowing - Google Patents

Abstract

The utility model belongs to blowing production technical field, more particularly to the full-automatic production line of blowing, automatic feeding system, blow moulding machine, secondary cooling mechanism, removal rim charge mechanism, conveying mechanism is sequentially connected simultaneously, online air leak tester is set gradually along conveying mechanism, online labelling machine, conveying mechanism output end sets pile package mechanism, online flame pretreatment unit between air leak tester and online labelling machine, automatic feeding system, blow moulding machine, secondary cooling mechanism, removal rim charge mechanism, conveying mechanism, online air leak tester, online labelling machine, pile packing machine is connected with PLC and drive device.The beneficial effects of the utility model：Different production requirements are adapted to, equipment cost is substantially reduced, and with advantages such as high responsiveness, energy-conserving and environment-protective, solve the problems such as blow moulding machine energy consumption is big, speed-raising is difficult, production quality is can effectively ensure that, production technology obtains Optimal Production, it is easy to implement, save material, reduces cost shortens molding cycle, machine efficiency is improved, automaticity is improved.

Description

The full-automatic production line of blowing

Technical field

The utility model belongs to blowing production technology, more particularly to the full-automatic production line of blowing.

Background technology

At present, feeding, batch mixing, hunt leak, unload bottle, the operating process of stacking operation and be required for a large amount of staff to operate, feeding, Usually occur that impurity is mixed into the operation of the productions such as batch mixing；Plastic hollow vessel on a moving belt determine by astasia, influence life Product is normally carried out；Easily there is missing inspection in equipment without online leak detection, artificial leak detection, the easy bulge of the label on hollow container, for a long time Easily depart from after storage, influence the quality of plastic hollow vessel, integrally there is that operating efficiency is not high and the low shortcoming of automaticity, Low production efficiency.

Utility model content

It is the above mentioned problem to be solved, the utility model provides blowing full-automatic production line.

The technical solution of the utility model：The full-automatic production line of blowing, including it is automatic feeding system, blow moulding machine, secondary Cooling body, removal rim charge mechanism, conveying mechanism, online air leak tester, online labelling machine, pile packing machine, PLC and drive Dynamic device, it is characterised in that the automatic feeding system, the blow moulding machine, the secondary cooling mechanism, the removal rim charge machine Structure, the conveying mechanism are sequentially connected, and the online air leak tester, the online labelling machine are set gradually along the conveying mechanism, The conveying mechanism output end sets pile package mechanism, and flame is set between the online air leak tester and the online labelling machine Pretreatment unit, it is the automatic feeding system, the blow moulding machine, the secondary cooling mechanism, the removal rim charge mechanism, described Conveying mechanism, the online air leak tester, the online labelling machine, the pile packing machine with the PLC and driving Device is connected.

Preferably, the automatic feeding system includes feeding system, batch mixer, total holding vessel, point storage tank, magnetic valve, material Level sensor, display board and industrial computer are automatically controlled, the outlet of the feeding system is connected with the batch mixer, the batch mixing Machine is connected with total holding vessel, and described point of storage tank is multiple, and multiple described point of storage tanks pass through suction tube and total holding vessel Connection, described point of storage tank is connected with blow moulding machine, and the material position sensing is respectively provided with total holding vessel and multiple described point of storage tanks Device, sets the magnetic valve on the described point of suction tube of tank ends, multiple level sensors are controlled with the PLC Device processed and the display board that automatically controls are connected, the feeding system, the batch mixer, total holding vessel, described point of storage tank It is connected with vacuum system, described point of storage tank sets dispensing addition mouth；

Preferably, the blow moulding machine includes extruder, accumulator, head, equipment for cooling die and air intake lever structure, described Extruder, the accumulator, the head are sequentially connected, and the equipment for cooling die is arranged on head lower section, it is described enter Below the equipment for cooling die, the equipment for cooling die includes split mold mechanism, cooling structure to gas bar structure setting, The cooling structure is arranged in the split mold mechanism, and the cooling structure is snakelike cooling coil, the split mould Mechanism is connected with transport structure；

Preferably, the secondary cooling mechanism includes cooling duckbilled and compression cold air feed mechanism, the cold sky of compression Gas feed mechanism is connected and provides cooling air with the cooling duckbilled, and the cooling duckbilled includes nozzle and threaded connection section, Multiple column type injection stomatas are set on the nozzle；

Preferably, the compression cold air feed mechanism include air blower, air intake fan housing, air cooling heat exchanger, air-out fan housing, Dehumidifier, the first magnetic valve, first gas flowmeter and dry-air blast device, the air intake fan housing and air-out fan housing are fixedly installed respectively In air cooling heat exchanger both sides, the air intake fan housing is connected by pipeline with air blower, the air-out fan housing by pipeline with it is described Dehumidifier is connected, and the dehumidifier is connected by pipeline with the cooling duckbilled, and the air inlet of the air blower is provided with dedusting Device, the dry-air blast device is provided with heat exchange pipeline, and the heat exchange pipeline is connected with the air cooling heat exchanger, and the cooling duckbilled is used Manipulator is fixed, and the first magnetic valve and first gas flow are set on the cooling duckbilled and the air supply duct of the dehumidifier Meter；

Preferably, the conveying mechanism includes transfer gantry and conveyer belt, and the transfer gantry is set on the table, institute State conveyer belt be arranged on it is described send on support, the conveying mechanism is provided with the moveable manipulator of slide mechanism；

Preferably, the online air leak tester is provided with leaky bucket testing apparatus；

Preferably, the online labelling machine uses dual-purpose labelling machine structure.

Preferably, secondary leak-checking apparatus are set between the online labelling machine and the pile packing machine.

Preferably, the air intake fan housing, the air-out fan housing bottom and the dehumidifier are respectively arranged with discharge outlet；It is described Discharge outlet is connected with circulating water chennel, and the heat exchange pipeline being connected with air cooling heat exchanger sets the second magnetic valve and second gas stream Gauge.

Preferably, the dry-air blast device is cooling-water machine, and the snakelike cooling coil pipe sets inner fin along inside pipe wall, described Inner fin is 2, and to there is protrusion screw thread cable architecture, 2 inner fins are symmetrical arranged and intersect the inner fin along inwall.

The utility model beneficial effect is：It is reasonable in design, use full-closed structure in automatic feeding system, it is to avoid occur miscellaneous Matter is mixed into；Secondary cooling mechanism and blow moulding machine coordinate, and improve product cooling sizing efficiency；The conveyer is set on transmission structure Structure is provided with the moveable manipulator of slide mechanism, plastic hollow vessel is kept stabilization in conveyer belt, it is ensured that production is just Often carry out；Online leak detection and secondary leak-checking apparatus coordinate prevents substandard product from flowing out, and online labelling machine uses dual-purpose labeling knot Structure, adapts to different production requirements, substantially reduces equipment cost, and with advantages such as high responsiveness, energy-conserving and environment-protective, solve and blow The problems such as molding machine energy consumption is big, speed-raising is difficult, can effectively ensure that production quality, and production technology obtains Optimal Production, is easy to implement, Save material, reduces cost shortens molding cycle, improves machine efficiency, improves automaticity.

Brief description of the drawings

Fig. 1 is structural representation of the present utility model.

Fig. 2 is the structural representation of oily automatic feeding system of the present utility model.

Fig. 3 is the structural representation of oily blow moulding machine of the present utility model and secondary cooling mechanism.

Fig. 4 is the structural representation of compression cold air feed mechanism of the present utility model.

In accompanying drawing, 1. automatic feeding system, 2. blow moulding machine, 3. secondary cooling mechanism, 4. removes rim charge mechanism, 5. online to survey Leakage machine, 6. online labelling machine, 7. pile packing machine, 8. conveying mechanism, 9. flame pretreatment unit, 10. two leak-checking apparatus, 11. feeding systems, 12. batch mixers, 13. total holding vessels, 14. points of storage tanks, 15. magnetic valves, 16. level sensors, 17. automatic controls Display board processed, 18. extruders, 19. accumulators, 20. heads, 21. equipment for cooling die, 22. air intake lever structures, 23. cooling ducks Mouth, 24. compression cold air feed mechanisms, 25. air blowers, 26. air intake fan housings, 27. air cooling heat exchangers, 28. air-out fan housings, 29 remove The wet magnetic valves of device .30. first, 31. first gas flowmeters, 32. dry-air blast devices, 33. dedusters, 34. threaded connection sections.

Specific embodiment

Specific embodiment of the present utility model is explained below in conjunction with the accompanying drawings.

In accompanying drawing, 1. automatic feeding system, 2. blow moulding machine, 3. secondary cooling mechanism, 4. removes rim charge mechanism, 5. online to survey Leakage machine, 6. online labelling machine, 7. pile packing machine, 8. conveying mechanism, 9. flame pretreatment unit, 10. two leak-checking apparatus, 11. feeding systems, 12. batch mixers, 13. total holding vessels, 14. points of storage tanks, 15. magnetic valves, 16. level sensors, 17. automatic controls Display board processed, 18. extruders, 19. accumulators, 20. heads, 21. equipment for cooling die, 22. air intake lever structures, 23. cooling ducks Mouth, 24. compression cold air feed mechanisms, 25. air blowers, 26. air intake fan housings, 27. air cooling heat exchangers, 28. air-out fan housings, 29 remove The wet magnetic valves of device .30. first, 31. first gas flowmeters, 32. dry-air blast devices, 33. dedusters, 34. threaded connection sections

The utility model is related to be blow molded full-automatic production line, including automatic feeding system, blow moulding machine, secondary cooling machine Structure, removal rim charge mechanism, conveying mechanism, online air leak tester, online labelling machine, pile packing machine, PLC and driving dress Put, it is characterised in that automatic feeding system, blow moulding machine, secondary cooling mechanism, removal rim charge mechanism, conveying mechanism are sequentially connected, Online air leak tester, online labelling machine are set gradually along conveying mechanism, conveying mechanism output end sets pile package mechanism, online to survey Flame pretreatment unit, automatic feeding system, blow moulding machine, secondary cooling mechanism, removal are set between leakage machine and online labelling machine Rim charge mechanism, conveying mechanism, online air leak tester, online labelling machine, pile packing machine connect with PLC controllers and drive device Connect, be adapted to different production requirements, middle product equipment substantially reduces equipment cost, and with high responsiveness, energy-conserving and environment-protective etc. Advantage, solves the problems such as blow moulding machine energy consumption is big, speed-raising is difficult, can effectively ensure that production quality, and production technology obtains most eugenic Produce, be easy to implement, save material, reduces cost shortens molding cycle, improves machine efficiency, improves automaticity.

Automatic feeding system include feeding system, batch mixer, total holding vessel, point storage tank, magnetic valve, level sensor, from Dynamic control display board and industrial computer, the outlet of feeding system are connected with batch mixer, and batch mixer is connected with total holding vessel, point storage tank It is multiple, a multiple point storage tanks are connected by suction tube with total holding vessel, and a point storage tank is connected with blow moulding machine, total holding vessel divides with multiple Level sensor is respectively provided with storage tank, magnetic valve is set on the suction tube of point tank ends, multiple level sensors are controlled with PLC Device processed is connected with display board connection, feeding system, batch mixer, total holding vessel, a point storage tank is automatically controlled with vacuum system, point storage Tank sets dispensing addition mouth,：PLC and the magnetic valve, the level sensor that are arranged on total holding vessel and point holding vessel, root According to lacking material signal sequence feed on point holding vessel, situation auto-sequencing need to be expected, central centralized Control is realized, it is defeated by checking input Go out a little, rapid failure judgement source automatically controls display board and caution device, in warning in time of breaking down to reduce damage Lose；

Blow moulding machine include extruder, accumulator, head, equipment for cooling die and air intake lever structure, extruder, accumulator, Head is sequentially connected, equipment for cooling die be arranged on head lower section, air intake lever structure setting below equipment for cooling die, mould Cooling device includes split mold mechanism, cooling structure, and cooling structure is arranged in split mold mechanism, and cooling structure is snakelike Cooling coil, split mold mechanism is connected with transport structure, and shaping speed is fast, Stability Analysis of Structures, reduces shaping time；

Secondary cooling mechanism includes cooling duckbilled and compression cold air feed mechanism, compression cold air feed mechanism and cooling Duckbilled is connected and provides cooling air, and cooling duckbilled includes nozzle and threaded connection section, and multiple column type injection gas are set on nozzle Hole；Compression cold air feed mechanism includes air blower, air intake fan housing, air cooling heat exchanger, air-out fan housing, dehumidifier, the first electromagnetism Valve, first gas flowmeter and dry-air blast device, air intake fan housing and air-out fan housing are respectively fixedly disposed at air cooling heat exchanger both sides, enter Wind fan housing is connected by pipeline with air blower, and air-out fan housing is connected by pipeline with dehumidifier, and dehumidifier is by pipeline and cooling Duckbilled is connected, and the air inlet of air blower is provided with deduster, and dry-air blast device is provided with heat exchange pipeline, heat exchange pipeline and air-cooled heat exchange Device is connected, and cooling duckbilled is fixed with manipulator, and the first magnetic valve and first are set on cooling duckbilled and the air supply duct of dehumidifier Gas flowmeter, using repeatedly sizing, after one-step building, product is projecting is placed on structure for conveying, is set above product bottom Special duckbill structure, duckbill structure is connected with compression cold air, reaches acceleration part cooling purpose, in the same of hollow container conveying Shi Jinhang is cooled down, and effectively improves production efficiency, shortens time production cycle, reduces production cost；

Removal rim charge mechanism includes installation base plate and bale splitter structure, and on installation base plate, bale splitter structure includes bale splitter structure Frame, rubber knife, rubber knife frame, auxiliary stand, bearing assembly, reinforcement fixed mount, cylinder, transmission component, it is characterised in that machine Guided way is provided with the left and right sides opposing end surface of frame, auxiliary stand and rubber knife frame or so end set fairlead frame and passes through The guided way and fairlead being mutually matched are slidably connected with auxiliary stand and rubber knife frame, cylinder by piston rod and rubber knife Frame upper end connects, and rubber knife includes upper rubber knife and lower rubber knife, and upper rubber knife is arranged on rubber knife frame lower end, and lower rubber knife sets The upper of frame is put, upper rubber knife and lower rubber knife are oppositely arranged, and frame upper end is symmetrical arranged two fixed mounts, right on auxiliary stand Claim to set two bearing assemblies, transmission component is two groups and is symmetrical arranged that one end and the fixed mount of transmission component are fixed, transmission group The other end of part is connected with rubber knife frame, and transmission component is connected with bearing assembly, strengthens fixed mount and two tops of bearing assembly Portion connects, it is ensured that removal rim charge is quick, while keeping the position of bearing assembly, rubber knife and rubber knife frame in cutting process Stablize relatively, so as to avoid or reduce rubber knife and rubber knife frame rocking caused by the factors such as mechanical oscillation, extend rubber knife Service life；

Conveying mechanism includes transfer gantry and conveyer belt, and transfer gantry is set on the table, and conveyer belt is arranged on and send branch On frame, conveying mechanism is provided with the moveable manipulator of slide mechanism, plastic hollow vessel is kept stabilization in conveyer belt, Ensure stabilization during hollow container labeling simultaneously；

Online air leak tester is provided with leaky bucket testing apparatus, and leaky bucket testing apparatus reject substandard product, it is ensured that product product Matter；

Online labelling machine uses dual-purpose labelling machine structure.Can PLC control under in two kinds of thermal transfer and adhesive sticker Changed between operator scheme, adapted to different production requirements.

Secondary leak-checking apparatus are set online, secondary leak-checking apparatus are to plastic hollow vessel between labelling machine and pile packing machine Leaked hunting, side leakage occurs in plastic hollow vessel when preventing flame from pre-processing.

Air intake fan housing, air-out fan housing bottom and dehumidifier are respectively arranged with discharge outlet；Discharge outlet is connected with circulating water chennel, is closed Reason utilizes resource, reduces production cost, and the heat exchange pipeline being connected with air cooling heat exchanger sets the second magnetic valve and second gas stream Gauge, effectively control and monitoring.

Dry-air blast device is cooling-water machine, and snakelike cooling coil pipe sets inner fin along inside pipe wall, and inner fin is 2, inner fin To there is protrusion screw thread cable architecture, 2 inner fins are symmetrical arranged along inwall and intersect, and improve heat exchanger effectiveness.

Use example：The full-automatic production line of blowing includes automatic feeding system, blow moulding machine, secondary cooling mechanism, removes flash trimming Material mechanism, conveying mechanism, online air leak tester, online labelling machine, pile packing machine, PLC and drive device, Automatic-feeding System, blow moulding machine, secondary cooling mechanism, removal rim charge mechanism, conveying mechanism are sequentially connected, and are set gradually online along conveying mechanism Air leak tester, online labelling machine, conveying mechanism output end set pile package mechanism, between online air leak tester and online labelling machine Flame pretreatment unit, full-closed structure is used in automatic feeding system, it is to avoid impurity is occurred and is mixed into；Blow moulding machine and secondary cooling Mechanism and cooperation, improve product cooling sizing efficiency；Removal rim charge mechanism, can remove the flash of plastic hollow vessel, transmit The moveable manipulator that conveying mechanism is provided with slide mechanism is set in structure, plastic hollow vessel is kept in conveyer belt Stabilization, it is ensured that production is normally carried out；Online leak detection and secondary leak-checking apparatus coordinate prevents substandard product from flowing out, pre- using flame Processing unit carries out flame pretreatment to the surface of plastic hollow vessel labeling, it is possible to increase the firmness of label, is difficult bulge Or depart from, so as to improve the quality of hollow container, online labelling machine uses dual-purpose note mark structure, being capable of PLC control Under changed between two kinds of operator schemes of thermal transfer and adhesive sticker, adapt to different production requirements, secondary leak-checking apparatus are to modeling Material hollow container is leaked hunting, and side leakage occurs in plastic hollow vessel when preventing flame from pre-processing, and improves plastic hollow vessel quality, The qualified product of detection carries out stacking packaging into pile packing machine, integrally substantially reduces equipment cost, and respond with height Property, the advantage such as energy-conserving and environment-protective, solve the problems such as blow moulding machine energy consumption is big, speed-raising is difficult, can effectively ensure that production quality, produce work Skill, obtains Optimal Production, is easy to implement, and saves material, reduces cost, shortens molding cycle, improves machine efficiency, improves certainly Dynamicization degree.

An example of the present utility model has been described in detail above, but content is only preferable reality of the present utility model Apply example, it is impossible to be considered as limiting practical range of the present utility model.All equalizations made according to present utility model application scope Change and improvement etc., all should still belong within patent covering scope of the present utility model.

Claims (4)

1. full-automatic production line is blow molded, including it is automatic feeding system, blow moulding machine, secondary cooling mechanism, removal rim charge mechanism, defeated Send mechanism, online air leak tester, online labelling machine, pile packing machine, PLC and drive device, it is characterised in that it is described from Dynamic feeding system, the blow moulding machine, the secondary cooling mechanism, the removal rim charge mechanism, the conveying mechanism are sequentially connected And, the online air leak tester, the online labelling machine are set gradually along the conveying mechanism, the conveying mechanism output end is set The flame pretreatment unit that pile package mechanism, the online air leak tester and the online labelling machine are set, the Automatic-feeding System, the blow moulding machine, the secondary cooling mechanism, the removal rim charge mechanism, the conveying mechanism, described leak hunting online Machine, the online labelling machine, the pile packing machine are connected with the PLC and the drive device.

2. it is according to claim 1 to be blow molded full-automatic production line, it is characterised in that the automatic feeding system includes feeding system System, batch mixer, total holding vessel, point storage tank, magnetic valve, level sensor, display board and industrial computer are automatically controlled, the feeding The outlet of system is connected with the batch mixer, and the batch mixer is connected with total holding vessel, and described point of storage tank is multiple, multiple Described point of storage tank is connected by suction tube with total holding vessel, and described point of storage tank is connected with blow moulding machine, total holding vessel with The level sensor is respectively provided with multiple described point of storage tanks, the electromagnetism is set on the described point of suction tube of tank ends Valve, multiple level sensors are connected with the PLC and the display board that automatically controls, the feeding system, The batch mixer, total holding vessel, described point of storage tank are connected with vacuum system, and described point of storage tank sets dispensing addition mouth；

The blow moulding machine includes extruder, accumulator, head, equipment for cooling die and air intake lever structure, the extruder, described Accumulator, the head are sequentially connected, and the equipment for cooling die is arranged on the head lower section, the air intake lever structure setting Below the equipment for cooling die, the equipment for cooling die includes split mold mechanism, cooling structure, the cooling structure Be arranged in the split mold mechanism, the cooling structure be snakelike cooling coil, the split mold mechanism with transport knot Structure is connected；

The secondary cooling mechanism include cooling duckbilled and compression cold air feed mechanism, the compression cold air feed mechanism with The cooling duckbilled is connected and provides cooling air, and the cooling duckbilled includes nozzle and threaded connection section, is set on the nozzle Put multiple column type injection stomatas；The compression cold air feed mechanism includes air blower, air intake fan housing, air cooling heat exchanger, air-out Fan housing, dehumidifier, the first magnetic valve, first gas flowmeter and dry-air blast device, the air intake fan housing and air-out fan housing are solid respectively Surely air cooling heat exchanger both sides are arranged on, the air intake fan housing is connected by pipeline with air blower, the air-out fan housing passes through pipeline Connected with the dehumidifier, the dehumidifier is connected by pipeline with the cooling duckbilled, and the air inlet of the air blower is set There is deduster, the dry-air blast device is provided with heat exchange pipeline, and the heat exchange pipeline is connected with the air cooling heat exchanger, the cooling Duckbilled is fixed with manipulator, and the first magnetic valve and first gas are set on the cooling duckbilled and the air supply duct of the dehumidifier Flowmeter；

The removal rim charge mechanism includes installation base plate and bale splitter structure, and the bale splitter structure is arranged on the installation base plate, The bale splitter structure includes frame, rubber knife, rubber knife frame, auxiliary stand, bearing assembly, reinforcement fixed mount, cylinder, transmission group Part, it is characterised in that be provided with guided way on the left and right sides opposing end surface of the frame, the auxiliary stand and described cuts glue Knife rest or so end sets frame described in fairlead and passes through the guided way that is mutually matched and fairlead and the auxiliary stand and described Rubber knife frame is slidably connected, and the cylinder is connected by piston rod with the rubber knife frame upper end, and the rubber knife includes upper Rubber knife and lower rubber knife, the upper rubber knife are arranged on the rubber knife frame lower end, and the lower rubber knife sets the frame It is upper, the upper rubber knife and the lower rubber knife are oppositely arranged, and the frame upper end is symmetrical arranged two fixed mounts, described auxiliary Help on support and be symmetrical arranged two bearing assemblies, the transmission component is two groups and is symmetrical arranged, the transmission component One end is fixed with the fixed mount, and the other end of the transmission component is connected with the rubber knife frame, the transmission component and institute Bearing assembly connection is stated, the reinforcement fixed mount is connected with the top of two bearing assemblies；

The conveying mechanism includes transfer gantry and conveyer belt, and the transfer gantry is set on the table, and the conveyer belt sets Put and sent on support described, the conveying mechanism is provided with the moveable manipulator of slide mechanism；

The online air leak tester is provided with leaky bucket testing apparatus；

The online labelling machine uses dual-purpose labelling machine structure.

3. it is according to claim 2 to be blow molded full-automatic production line, it is characterised in that the online labelling machine and the pile bag Secondary leak-checking apparatus are set between installation；

The air intake fan housing, the air-out fan housing bottom and the dehumidifier are respectively arranged with discharge outlet；The discharge outlet with follow Ring tank is connected, and the heat exchange pipeline being connected with air cooling heat exchanger sets the second magnetic valve and second gas flowmeter.

4. it is according to claim 3 to be blow molded full-automatic production line, it is characterised in that the dry-air blast device is cooling-water machine, the snake Shape cooling coil pipe sets inner fin along inside pipe wall, and the inner fin is 2, and the inner fin protrudes screw thread cable architecture, 2 to have Inner fin is symmetrical arranged along inwall and intersects described in bar.