CN206242450U - A kind of steel wire mesh frame plastic control manufacturing apparatus - Google Patents
A kind of steel wire mesh frame plastic control manufacturing apparatus Download PDFInfo
- Publication number
- CN206242450U CN206242450U CN201621118887.5U CN201621118887U CN206242450U CN 206242450 U CN206242450 U CN 206242450U CN 201621118887 U CN201621118887 U CN 201621118887U CN 206242450 U CN206242450 U CN 206242450U
- Authority
- CN
- China
- Prior art keywords
- steel wire
- mesh frame
- wire mesh
- discharge disk
- thread discharge
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model is related to a kind of manufacturing equipment of steel wire mesh frame plastic pipe, including the support mandrel for the shaping of supporting steel wire network framework, extrusion molding shunting formation die core, thread discharge disk, heating generator, extruder, cooling water tank, hauling machine and the cutting machine being horizontally set with;The quantity of thread discharge disk is consistent with the number of plies of steel wire mesh frame, including straight thread discharge disk and spiral thread discharge disk, and support mandrel sequentially passes through steel wire of the thread discharge disk support from thread discharge disk out and translates forward;Heating generator is arranged on thread discharge disk front and allows the hot melt skin being coated on outside steel wire to melt for Heating Steel Wire and the steel wire of adjacent wires layer is bonded at a position for contact;Extrusion molding shunting formation die core is arranged on the front end of support mandrel, for realizing the extrusion molding plastic tube main body on the steel wire mesh frame of shaping.The application realizes the online shaping of steel wire mesh frame, and steel wire do not offset, not filoselle, and equipment realizes the shaping of steel wire mesh frame on-line continuous, and disposable plastic body extrusion moulding.
Description
Technical field
The utility model is related to the manufacturing equipment of steel wire mesh frame plastic pipeline.
Background technology
Steel wire mesh frame plastic pipe has intensity higher compared with common plastics tube, bears pressure higher, is widely used in
Town water supply, combustion gas, special industrial fluid such as oil, the agent of chemistry stream, ore pulp, industrial wastewater, solid powder, low high-temp liquid etc.
Pressure-bearing pipe-line system higher.
Traditional steel wire mesh frame plastic composite tube mostly refers at least to five layers of composite construction, except the steel positioned at central core
Outside silk screen, also close to the two-layer hot melt adhesive layer inside and outside steel wire, along with inside and outside two layers of plastic layer.Using the steel wire of the structure
Although network framework multiple tube steel wire is combined more firm with plastic layer, technological deficiency is there is also simultaneously, due to hot melt
Glue is different with the material of plastic layer, and both pressure-resistant and heat resistances have differences, and under harsh operating mode, PUR easily becomes
Shape is failed, and causes to be disengaged with plastic layer, and the rupture of pipeline is caused when serious.
In actual steel wire mesh frame manufacturing process, fixed because steel wire is overall in itself, steel wire easy glide, not only in system
Easy frictionally damage steel wire during making, and be easily caused steel wire it is each to support strength it is uneven, cause pipeline high in high pressure
It is easily broken under the harsh environments such as temperature.
To existing steel wire mesh frame plastic tubular construction and the plastics pipe manufacturing method based on steel wire mesh frame improvement, improve
The throughput rate of pipeline, reduces energy consumption, and the support strength for improving product is the technology that those skilled in the art need thinking
Problem.
Utility model content
Technical problem to be solved in the utility model is directed to above-mentioned prior art and provides a kind of steel wire mesh frame plastic
The manufacturing equipment of pipe, simplifies the shaping of steel wire mesh frame, it is ensured that not filoselle in steel wire drawing process, steel wire does not offset, steel wire
Network framework is each uniform to performance, and can realize continuous production.
The plastic tube of the steel wire mesh frame based on the application manufacture, without adhesive-layer, whole plastic tube body one extrusion molding,
Thoroughly eliminate and use the lamination of process.
The technical scheme in the invention for solving the above technical problem is:A kind of manufacture of steel wire mesh frame plastic pipe sets
It is standby, including the support mandrel for the shaping of supporting steel wire network framework that is horizontally set with, extrusion molding shunting formation die core, thread discharge disk, high frequency add
Hot device, extruder, cooling water tank, hauling machine and cutting machine;The quantity of the thread discharge disk is consistent with the number of plies of steel wire mesh frame, bag
Straight thread discharge disk and spiral thread discharge disk are included, support mandrel sequentially passes through steel wire of the thread discharge disk support from thread discharge disk out and puts down forward
Move;The heating generator is arranged on thread discharge disk front allows the hot melt skin being coated on outside steel wire to melt and make phase for Heating Steel Wire
Position bonding of the steel wire of adjacent steel wire floor in a contact;The extrusion molding shunting formation die core is arranged on the front end of support mandrel, uses
In realize shaping steel wire mesh frame on extrusion molding plastic tube main body.
Specifically, above-mentioned support mandrel includes support axis body, is uniformly offered on the outer peripheral face of the support axis body some
Half groove for axially extending, the straight steel wire of the supporting steel wire layer of steel wire mesh frame innermost layer is corresponded and is embedded at half groove
Interior, in the presence of hauling machine, supporting steel wire layer can be moved forward along half groove;Further, between adjacent half groove
It is shaped to stripe-shape plane and is remained with support axis body with meeting the mid-wrap steel wire floor being spirally wound on outside supporting steel wire layer
Discontiguous state.
Preferably, half groove is deep-slotted chip breaker, and the steel wire with supporting steel wire layer is more matched.And half groove number and supporting steel
The number of the parallel steel wire of silk layer is consistent, it is to avoid sleave.
Specifically, extrusion molding shunting formation die core includes shunting mandrel and forming core shaft, and the forming core shaft is co-axially located at
The front end of mandrel is shunted, some axially extending grooves of insertion half, steel wire are uniformly offered on the outer peripheral face of the shunting mandrel
The straight steel wire of the supporting steel wire layer of skeleton innermost layer is corresponded and is embedded in half groove, the steel wire in the presence of tractive force
Network framework is passed through shunting mandrel along half groove;Uniformly offered on the outer peripheral face of the shunting mandrel leading portion some axially extending
Splitter box, the splitter box is spaced apart and non-interference with half groove, and splitter box makes stream shape sizing material by uniform divided flows to steel
Silk screen skeleton circumference, and overflow across steel wire mesh frame steel wire mesh frame periphery is formed and coat completely;Further, the forming core
The external diameter of axle is less than or equal to the minimum outer diameter at shunting mandrel half groove of correspondence, when steel wire mesh frame passes through forming core shaft, stream
Shape sizing material is formed to steel wire mesh frame inner circumferential and coated completely.
Preferably, half groove is deep-slotted chip breaker.Stripe-shape plane is shaped between adjacent half groove be wrapped in branch meeting
Support steel wire on winding steel wire layer with shunting mandrel remain discontiguous state, with ensure steel wire mesh frame it is smooth before
Move.
The steel wire mesh frame plastic pipe that steel wire mesh frame plastic control manufacturing apparatus of the present utility model are produced by one into
The plastic tube main body of type and the steel wire mesh frame coated by plastic tube main body are constituted, wherein, steel wire mesh frame is embedded in modeling completely
In expects pipe main body.Steel wire mesh frame includes the supporting steel wire layer extended along plastic tube length direction, and is spirally wound on supporting steel
Silk layer outside winding steel wire layer, winding steel wire layer can be one layer can also be positive and negative canoe two-layer, adjacent wires layer
In at least layer of steel wire layer steel wire on be coated with hot melt skin with make adjacent wires layer between heat fusion joint contact by way of
Bonding.
Compared with prior art, the utility model has the advantage of:There is provided a kind of novel steel wire network framework plastic tube
Manufacturing equipment, designs ingenious, realizes the online shaping of steel wire mesh frame, and steel wire do not offset, not filoselle, and steel wire mesh frame is constant
Shape, bonds reliable between steel wire floor, equipment realizes the shaping of steel wire mesh frame on-line continuous, and disposable plastic body extrusion molding
Shaping.Can continuous not Batch Process, significantly improve the quality of throughput rate and product.Obtained steel wire mesh frame plastic
Pipe adhesive-less layer, the plastics layering without inside and outside, whole plastic tube body one-shot forming coat steel wire mesh frame on steel wire mesh frame
Wherein, product circumference performance is uniform, and supporting construction is more firm.
Brief description of the drawings
Fig. 1 is the structural representation of steel wire mesh frame plastic control manufacturing apparatus in the utility model embodiment;
Fig. 2 is the lateral arrangement figure of support mandrel in the utility model embodiment;
Fig. 3 is the AA schematic cross-sections of support mandrel shown in Fig. 2;
Fig. 4 is the structural representation of extrusion molding shunting formation die core in the utility model embodiment.
Specific embodiment
The utility model is described in further detail below in conjunction with accompanying drawing embodiment.
Steel wire mesh frame plastic pipe of the present utility model is by integrally formed plastic tube main body and by the plastic tube master
The steel wire mesh frame of body cladding is constituted, and steel wire mesh frame is embedded in plastic tube main body completely.
Steel wire mesh frame is made up of compound steel silk layer, including the supporting steel wire layer extended along plastic tube length direction, and spiral shell
Rotation is wrapped in the winding steel wire layer on supporting steel wire layer, wherein, it is outer that winding steel wire layer is wrapped in supporting steel wire layer including right-handed screw
Mid-wrap steel wire floor and backpitch be wrapped in outside mid-wrap steel wire floor outer layer winding steel wire layer.Wherein supporting steel wire
The steel wire of layer and outer layer winding steel wire layer is respectively coated by hot melt skin so that the side contacted by heat fusion joint between adjacent wires layer
Formula is bonded.
The preparation method of above-mentioned steel wire mesh frame plastic pipe is the supporting steel wire outer continuous helical of layer in continuous straight stretching
Winding two-layer winding steel wire layer, melts the hot melt skin coated on steel wire so that in point between adjacent wires layer by high-frequency heating
Contact site is bonded, and constitutes steel wire mesh frame.Afterwards in the steel wire mesh frame back segment of shaping, by an extrusion moulding, make steel
Silk screen skeleton is coated in plastic tube main body and is made steel wire mesh frame plastic pipe completely, then through cooling and shaping, after cutting
Obtain steel wire mesh frame plastic pipe finished product.
As shown in Figures 1 to 4, manufacture the equipment of above-mentioned steel wire mesh frame plastic pipe, including be horizontally set with for supporting steel silk screen
The support mandrel of skeleton forming, extrusion molding shunting formation die core, thread discharge disk, heating generator 5, extruder 6, cooling water tank 7, traction
Machine 8 and cutting machine 9.Thread discharge disk has three to correspond to supporting steel wire layer, mid-wrap steel wire floor and outer layer winding steel wire layer respectively
Put silk operation, including straight thread discharge disk 4.1, middle right-handed screw thread discharge disk 4.2 and outer layer backpitch thread discharge disk 4.3, support mandrel
Steel wire of the thread discharge disk support from thread discharge disk out is sequentially passed through to translate forward.Heating generator 5 is arranged on middle right-handed screw and puts silk
Disk 4.2 and the front end of outer layer backpitch thread discharge disk 4.3, allow the hot melt skin being coated on outside steel wire to melt and make adjacent for Heating Steel Wire
Position bonding of the steel wire of steel wire floor in a contact.Extrusion molding shunting formation die core is arranged on the front end of support mandrel, for realizing
The extrusion molding plastic tube main body on the steel wire mesh frame of shaping.
Above-mentioned support mandrel includes support axis body 1, and some axially extending uniformly is offered on the outer peripheral face for supporting axis body 1
Half groove a, supporting steel wire layer straight steel wire correspond be embedded in the half groove a, in the presence of hauling machine, supporting steel
Silk layer can be moved forward along half groove a.Further, it is shaped to stripe-shape plane to meet spiral winding between adjacent half groove a
Mid-wrap steel wire floor outside supporting steel wire layer remains discontiguous state with support axis body.
Half groove a is deep-slotted chip breaker, and the steel wire with supporting steel wire layer is more matched.And half groove a number and supporting steel wire layer it is flat
The number of row steel wire is consistent, it is to avoid sleave.
Above-mentioned extrusion molding shunting formation die core includes shunting mandrel 2 and forming core shaft 3, and forming core shaft 3 is co-axially located at shunting
The front end of mandrel 2, uniformly offers some axially extending groove b of insertion half on the outer peripheral face for shunting mandrel 2, supporting steel wire layer
Straight steel wire is corresponded and is embedded in half groove b, and steel wire mesh frame is passed through shunting mandrel along half groove b in the presence of hauling machine
2.Some axially extending splitter box c, splitter box c and half groove b interval point are uniformly offered on the outer peripheral face for shunting the leading portion of mandrel 2
Cloth and non-interference, splitter box c makes stream shape sizing material by uniform divided flows to steel wire mesh frame circumference, and overflows across steel wire mesh frame to steel
Silk screen skeleton periphery forms and coats completely.Minimum outer diameter at the external diameter of forming core shaft 3 half groove b corresponding less than shunting mandrel 2,
Steel wire mesh frame pass through forming core shaft 3 when, stream shape sizing material is formed to steel wire mesh frame inner circumferential and coated completely.
Half groove b is deep-slotted chip breaker.It is shaped to stripe-shape plane to meet the winding being wrapped on supporting steel wire between adjacent half groove b
Steel wire floor remains discontiguous state with shunting mandrel, to ensure the smooth reach of steel wire mesh frame.
The steel wire mesh frame plastic pipe manufacturing method design of the application is ingenious, realizes continuous not Batch Process, significantly carries
The quality of throughput rate and product high.Corresponding manufacturing equipment realizes the online shaping of steel wire mesh frame, steel wire do not offset,
Not filoselle, steel wire mesh frame is indeformable, bonded between steel wire floor it is reliable, equipment realize the shaping of steel wire mesh frame on-line continuous and
The extrusion moulding of disposable plastic body.
In addition to the implementation, the utility model also includes other embodiment, all use equivalents or equivalent
The technical scheme that substitute mode is formed, all should fall within the utility model scope of the claims.
Claims (7)
1. a kind of manufacturing equipment of steel wire mesh frame plastic pipe, it is characterised in that:Including being horizontally set with for supporting steel wire network framework
The support mandrel of shaping, extrusion molding shunt formation die core, thread discharge disk, heating generator, extruder, cooling water tank, hauling machine and cut
Cutting mill;The quantity of the thread discharge disk is consistent with the number of plies of steel wire mesh frame, including straight thread discharge disk and spiral thread discharge disk, supporting-core
Axle sequentially passes through steel wire of the thread discharge disk support from thread discharge disk out and translates forward;The heating generator is arranged on thread discharge disk front
Allow the hot melt skin being coated on outside steel wire to melt for Heating Steel Wire and the steel wire of adjacent wires layer is bonded at a position for contact;
The extrusion molding shunting formation die core is arranged on the front end of support mandrel, for realizing the extrusion molding plastics on the steel wire mesh frame of shaping
Pipe main body.
2. the manufacturing equipment of steel wire mesh frame plastic pipe according to claim 1, it is characterised in that:Support mandrel includes branch
Support axis body, uniformly offers some half grooves for axially extending, steel wire mesh frame innermost layer on the outer peripheral face of the support axis body
Supporting steel wire layer straight steel wire correspond be embedded in half groove, in the presence of hauling machine, supporting steel wire layer energy
It is enough to be moved forward along half groove;Further, it is shaped to stripe-shape plane between adjacent half groove and is spirally wound on branch meeting
Mid-wrap steel wire floor outside support steel wire floor remains discontiguous state with support axis body.
3. the manufacturing equipment of steel wire mesh frame plastic pipe according to claim 2, it is characterised in that:Half groove is arc
Groove.
4. the manufacturing equipment of steel wire mesh frame plastic pipe according to claim 2, it is characterised in that:The number of half groove
Number with the parallel steel wire of supporting steel wire layer is consistent.
5. the manufacturing equipment of steel wire mesh frame plastic pipe according to claim 1, it is characterised in that:The extrusion molding is split into
Pattern core includes shunting mandrel and forming core shaft, and the forming core shaft is co-axially located at the front end of shunting mandrel, the shunting core
Uniformly offer some axially extending grooves of insertion half on the outer peripheral face of axle, the supporting steel wire layer of steel wire mesh frame innermost layer it is flat
Straight steel wire is corresponded and is embedded in half groove, and steel wire mesh frame is passed through shunting core along half groove in the presence of tractive force
Axle;
Uniformly offer some axially extending splitter boxs on the outer peripheral face of the shunting mandrel leading portion, the splitter box with it is described
Half groove is spaced apart and non-interference, and splitter box makes stream shape sizing material by uniform divided flows to steel wire mesh frame circumference, and overflows across steel wire
Network framework is formed to steel wire mesh frame periphery and coated completely;
Further, the external diameter of the forming core shaft is less than or equal to the minimum outer diameter at shunting mandrel half groove of correspondence, in steel wire
Network framework pass through forming core shaft when, stream shape sizing material is formed to steel wire mesh frame inner circumferential and coated completely.
6. the manufacturing equipment of steel wire mesh frame plastic pipe according to claim 5, it is characterised in that:Half groove is arc
Groove.
7. the manufacturing equipment of steel wire mesh frame plastic pipe according to claim 5, it is characterised in that:Adjacent half groove it
Between be shaped to stripe-shape plane with meet be wrapped on supporting steel wire winding steel wire layer with shunt mandrel remain discontiguous
State.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621118887.5U CN206242450U (en) | 2016-10-13 | 2016-10-13 | A kind of steel wire mesh frame plastic control manufacturing apparatus |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621118887.5U CN206242450U (en) | 2016-10-13 | 2016-10-13 | A kind of steel wire mesh frame plastic control manufacturing apparatus |
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Publication Number | Publication Date |
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CN206242450U true CN206242450U (en) | 2017-06-13 |
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ID=58995491
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CN201621118887.5U Expired - Fee Related CN206242450U (en) | 2016-10-13 | 2016-10-13 | A kind of steel wire mesh frame plastic control manufacturing apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106393625A (en) * | 2016-10-13 | 2017-02-15 | 江苏云联管道有限公司 | Steel wire gauze framework plastic pipe manufacturing method and device |
-
2016
- 2016-10-13 CN CN201621118887.5U patent/CN206242450U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106393625A (en) * | 2016-10-13 | 2017-02-15 | 江苏云联管道有限公司 | Steel wire gauze framework plastic pipe manufacturing method and device |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170613 Termination date: 20211013 |