CN206242461U - A kind of two layers of coextru-lamination pipe mold - Google Patents

A kind of two layers of coextru-lamination pipe mold Download PDF

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CN206242461U
CN206242461U CN201621180692.3U CN201621180692U CN206242461U CN 206242461 U CN206242461 U CN 206242461U CN 201621180692 U CN201621180692 U CN 201621180692U CN 206242461 U CN206242461 U CN 206242461U
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layer
die
flow channel
mold body
composite pipe
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徐年华
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Zhejiang Shuanglin Environment Co ltd
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Zhejiang Two Woods Machinery Ltd Co
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Abstract

本实用新型公开了一种二层共挤复合管模具,包括与挤出机出料口相连接的轴向连接头和径向连接头,其特征是所述的轴向连接头出料口部位设有分流锥,分流锥之后设有外层分流体,外层分流体上设有内流道和螺旋式外流道;其中内流道与芯模相通,径向连接头出料口通过螺旋式外流道经后模体与芯模相通;芯模出料口部位设有内壁调节装置,后模体部位设有外壁调节装置。模具本体制作方便,精度易控;管道成型时工作稳定,且模具寿命长,双层共挤管胚一次完成,生产效率高;坯料互透融合,防裂性强,缩径易控,管壁厚度均匀,成品结构强度大。

The utility model discloses a two-layer co-extruded composite pipe die, which comprises an axial connector and a radial connector connected to the discharge port of an extruder, and is characterized in that the discharge port of the axial connector is There is a splitter cone, and an outer layer of fluid is provided behind the splitter cone, and an inner flow channel and a spiral outer flow channel are provided on the outer layer of fluid; the inner flow channel communicates with the mandrel, and the outlet of the radial connector passes through the spiral type. The outer runner communicates with the core mold through the rear mold body; the core mold outlet is provided with an inner wall adjustment device, and the rear mold body is equipped with an outer wall adjustment device. The mold body is easy to manufacture and the precision is easy to control; the work is stable during pipe forming, and the mold life is long, and the double-layer co-extrusion tube embryo is completed at one time, with high production efficiency; The thickness is uniform, and the finished product has high structural strength.

Description

一种二层共挤复合管模具A two-layer co-extruded composite pipe die

技术领域technical field

本实用新型涉及管道制造技术领域,尤其涉及一种二层共挤复合管模具。The utility model relates to the technical field of pipeline manufacturing, in particular to a two-layer co-extruded composite pipe mold.

背景技术Background technique

双层复合管具有耐压高、防老化性强、防细菌、防渗氧等功能而倍受客户喜爱,其制造方法和装置也多种多样。如专利公开号为CN104669582A,公开的一种双层复合管及其共挤模具、制备方法以及圆管拼接型蜂窝板及其制备方法,其中,共挤模具包括模头座、导向篦、通气件、第一机头、分流锥、端盖以及第二机头,第一机头上的右端面上开设有环形的第一缓冲槽、环形的第二缓冲槽,端盖的左端面贴在第一机头上的右端面上,通过端盖的左端面与第一缓冲槽形成第一缓冲腔,通过端盖的左端面与第二缓冲槽形成第二缓冲腔;通过共挤模具对外层材料进行泄压,外层材料缓慢从第一成型通道流出,并通过外层材料本身的粘附性,不断涂布在内层管件上,可以在内层管件上形成0.01至0.03mm的厚度的外层材料层。又如专利公告号为CN204700266U,涉及的一种双层复合管模,左滚道的两端分别焊接固定第一外筒节和第二外筒节,第二外筒节与右滚道的左端焊接固定,右滚道的有端与第三外筒节焊接固定,第一外筒节、左滚道、第二外筒节、右滚道和第三外筒节的内孔中过盈配合有内筒节;第三外筒节和内筒节的右端与端板焊接固定,第一外筒节和内筒节的左端与法兰焊接固定。再如专利公告号为CN202412660U的一种双层复合管材机头,包括压紧板、口模、机头体、芯棒、分流套、分流器支架、分流器、隔层分流套以及内层连接器,机头体的两端连接有压紧板和内层连接器,机头体靠近内层连接器那端外壁处设有外层连接器,内、外层连接器一端都设有过滤网板,机头体中心轴处设有阻流芯棒,阻流芯棒一端与芯棒相连,另端通过螺纹与分流器相连,且芯棒、阻流芯棒和分流器与机头体之间形成一腔体,其口模、分流套、隔层分流套以及分流器支架依次连接且位于上述腔体里,阻流芯棒靠近分流器那端外壁设有环形凸台。Double-layer composite pipe is favored by customers for its high pressure resistance, strong aging resistance, anti-bacteria, anti-oxygen and other functions, and its manufacturing methods and devices are also various. For example, the patent publication number is CN104669582A, which discloses a double-layer composite pipe and its co-extrusion die, a preparation method, and a round pipe splicing honeycomb panel and its preparation method, wherein the co-extrusion die includes a die seat, a guide grate, and a ventilator , the first machine head, the splitter cone, the end cover and the second machine head, the right end surface of the first machine head is provided with an annular first buffer tank and an annular second buffer tank, and the left end surface of the end cover is attached to the second On the right end surface of a machine head, the first buffer cavity is formed by the left end surface of the end cover and the first buffer groove, and the second buffer cavity is formed by the left end surface of the end cover and the second buffer groove; When the pressure is released, the outer layer material slowly flows out from the first forming channel, and through the adhesion of the outer layer material itself, it is continuously coated on the inner pipe fitting, and an outer layer with a thickness of 0.01 to 0.03mm can be formed on the inner pipe fitting. layer material layer. Another example is the patent announcement number CN204700266U, which relates to a double-layer composite pipe mold. The two ends of the left raceway are respectively welded and fixed to the first outer cylinder section and the second outer cylinder section, and the second outer cylinder section is connected to the left end of the right raceway. Welding fixed, the end of the right raceway is welded and fixed with the third outer cylinder section, interference fit in the inner hole of the first outer cylinder section, left raceway, second outer cylinder section, right raceway and third outer cylinder section There is an inner cylinder section; the third outer cylinder section and the right end of the inner cylinder section are welded and fixed to the end plate, and the left ends of the first outer cylinder section and the inner cylinder section are welded and fixed to the flange. Another example is a double-layer composite pipe head with the patent notification number CN202412660U, which includes a compression plate, a die, a head body, a mandrel, a shunt sleeve, a shunt bracket, a shunt, a compartment shunt sleeve, and an inner layer connection. The two ends of the head body are connected with a compression plate and an inner connector, the outer wall of the head body near the inner connector is provided with an outer connector, and both inner and outer connectors are provided with a filter. There is a flow-blocking mandrel at the center axis of the machine head body, one end of the flow-blocking mandrel is connected to the mandrel, and the other end is connected to the shunt through threads, and the connection between the mandrel, the flow-blocking mandrel and the shunt and the machine head body A cavity is formed between them, and the mouth die, splitter sleeve, interlayer splitter sleeve and diverter support are connected in sequence and located in the cavity, and the outer wall of the end of the blocking mandrel near the diverter is provided with an annular boss.

发明内容Contents of the invention

本实用新型的目的是提供一种结构合理,共挤管胚在同一副模具中一次完成,双层管坯完全熔合一体,结构紧楱,工作稳定的二层共挤复合管模具。The purpose of this utility model is to provide a two-layer co-extrusion composite pipe mold with reasonable structure, co-extruded tube blanks can be completed once in the same pair of molds, the double-layer tube blanks are completely fused together, the structure is tight, and the work is stable.

本实用新型的上述技术问题主要是通过下述技术方案得以解决的:一种二层共挤复合管模具,包括与挤出机出料口相连接的轴向连接头和径向连接头,其特征是所述的轴向连接头出料口部位设有分流锥,分流锥之后设有外层分流体,外层分流体上设有内流道和螺旋式外流道;其中内流道与芯模相通,径向连接头出料口通过螺旋式外流道经后模体与芯模相通;芯模出料口部位设有内壁调节装置,后模体部位设有外壁调节装置。The above-mentioned technical problems of the utility model are mainly solved by the following technical solutions: a two-layer co-extruded composite pipe die, including an axial joint and a radial joint connected to the discharge port of the extruder, and its The feature is that the discharge port of the axial connector is provided with a splitter cone, behind the splitter cone is an outer layer of fluid, and the outer layer of fluid is provided with an inner flow channel and a spiral outer flow channel; wherein the inner flow channel and the core The molds are connected, and the outlet of the radial connector is connected with the core mold through the spiral outer flow channel through the rear mold body; the core mold outlet is equipped with an inner wall adjustment device, and the rear mold body is equipped with an outer wall adjustment device.

本技术方案设计的装置与二台单螺杆挤出机相连接,先开启内层管挤出机,被加工的物料从轴向连接头进入,经前模体进入分流支架,沿外层分流体的内流道流动,到达芯模和口模部位,形成内层管胚。同时,另外一台挤出机开启,物料从外层管入口径向连接头进入,经外层分流体的螺旋流道,流向后模体,最后也汇流到口模和芯模配合部位,形成外层管胚。本装置可以分别调整内外层挤出机的挤出量,以达到制管所需的挤出速度和壁厚,然后经下道工序的冷却真空定径,生产制造出符合工艺要求的管材制品。The device designed in this technical scheme is connected with two single-screw extruders, the inner pipe extruder is opened first, the processed material enters from the axial joint, enters the splitter bracket through the front die body, and divides the fluid along the outer layer The flow in the inner runner reaches the core mold and the die to form the inner tube embryo. At the same time, the other extruder is turned on, and the material enters from the radial joint of the outer pipe inlet, flows through the spiral flow channel of the outer layer, flows to the rear die body, and finally converges to the matching part of the die and core die, forming Outer tube embryo. This device can adjust the extrusion volume of the inner and outer layer extruders separately to achieve the extrusion speed and wall thickness required for pipe making, and then produce pipe products that meet the process requirements through cooling and vacuum sizing in the next process.

作为优选,所述的轴向连接头出料口端设有前模体,前模体出料口端设有与分流锥配合的内锥孔。本装置各部件分工互配,易加工制作,保证模具自身精度要求。As a preference, the outlet end of the axial connector is provided with a front mold body, and the outlet end of the front mold body is provided with an inner taper hole matched with the splitter cone. The parts of the device are divided into two parts, are easy to process and manufacture, and can ensure the precision requirements of the mold itself.

作为优选,所述的分流锥固定在分流支架的一端,分流支架的另一端连接外层分流体。构成连续式低阻力熔剂流道。Preferably, the splitter cone is fixed at one end of the splitter bracket, and the other end of the splitter bracket is connected to the outer layer split fluid. Constitutes a continuous low-resistance flux flow channel.

作为优选,所述的后模体安装在外层分流体的外部;外壁调节装置位于后模体的外部,并沿管道成型行走方向的径向设有若干处调节螺栓。方便调节操作,保证壁厚均匀。Preferably, the rear mold body is installed outside the outer layer of the fluid; the outer wall adjustment device is located outside the rear mold body, and several adjusting bolts are provided along the radial direction of the pipeline forming and traveling direction. Easy to adjust and operate to ensure uniform wall thickness.

作为优选,所述的芯模出料方向设有口模,芯模和口模相互配合且具有从大到小的缩径出料道。缩径过程是保证管道成型质量的必要措施。As a preference, a die is provided in the discharge direction of the core die, and the core die and the die cooperate with each other and have discharge channels with diameters that decrease from large to small. The diameter reduction process is a necessary measure to ensure the quality of pipe forming.

作为优选,所述的内壁调节装置位于口模和芯模相互配合的外部,口模部位还设有连接法兰。As a preference, the inner wall adjustment device is located on the outside where the die and the core die cooperate with each other, and the die is also provided with a connecting flange.

作为优选,所述的外层分流体内流道至少设有一处缩径口。As a preference, at least one diameter reduction port is provided in the inner flow channel of the outer sub-fluid.

本实用新型的有益效果是:各组成部件分工明确,结构紧楱互配精细,使模具本体制作方便,精度易控;管道成型时工作稳定,且模具寿命长,双层共挤管胚一次完成,生产效率高;坯料互透融合,防裂性强,缩径易控,管壁厚度均匀,成品结构强度大。The beneficial effects of the utility model are: the division of labor of each component is clear, the structure is tight and finely matched with each other, the mold body is convenient to manufacture, and the precision is easy to control; the work is stable when the pipe is formed, and the mold has a long life, and the double-layer co-extrusion tube blank is completed once , high production efficiency; the blanks are interpenetrating and fused, strong crack resistance, easy to control the diameter reduction, uniform wall thickness, and high structural strength of the finished product.

附图说明Description of drawings

图1是本实用新型的一种结构示意图。Fig. 1 is a kind of structural representation of the utility model.

图中:1. 连接法兰,2. 口模,3. 内壁调节装置,4. 芯模,5. 径向连接头,6. 外壁调节装置,7. 外层分流体,8. 后模体,9. 分流支架,10. 分流锥,11. 前模体,12. 轴向连接头,13. 加热圈。In the figure: 1. Connecting flange, 2. Mold, 3. Inner wall adjustment device, 4. Mandrel, 5. Radial connector, 6. Outer wall adjustment device, 7. Outer part fluid, 8. Rear mold body , 9. Splitter bracket, 10. Splitter cone, 11. Front mold body, 12. Axial connector, 13. Heating ring.

具体实施方式detailed description

下面通过实施例,并结合附图,对本实用新型的技术方案作进一步具体的说明。The technical solutions of the present utility model will be further specifically described below through the embodiments and in conjunction with the accompanying drawings.

本实施例一种二层共挤复合管模具,如图1所示,其一端设有与一台单螺杆挤出机出料口连接的轴向连接头12,并在模具机体上设有与另一台单螺杆挤出机出料口连接的径向连接头5。A kind of two-layer co-extruded composite pipe mold of the present embodiment, as shown in Figure 1, its one end is provided with the axial connector 12 that is connected with a single-screw extruder outlet, and is provided with on the mold body and The radial connector 5 connected to the outlet of another single-screw extruder.

轴向连接头12的出料口端与前模体11连接,前模体11内朝出料口的一端设有从小到大的内锥孔,该内锥孔与分流锥10配合;分流锥10固定在分流支架9上,分流支架9具有物料流道,分流支架9与外层分流体7连接,外层分流体7上设有内流道和螺旋式外流道,其中内流道通过一处缩径口与芯模4相通;螺旋式外流道进料口端与径向连接头5出料口连接,螺旋式外流道出料端经后模体8通向芯模4。The outlet end of the axial connection head 12 is connected with the front mold body 11, and the end of the front mold body 11 towards the outlet is provided with an inner cone hole from small to large, and the inner cone hole cooperates with the diverter cone 10; the diverter cone 10 is fixed on the distribution bracket 9, the distribution bracket 9 has a material flow channel, the distribution bracket 9 is connected with the outer layer of the fluid 7, and the outer layer of the fluid 7 is provided with an inner flow channel and a spiral outer flow channel, wherein the inner flow channel passes through a The diameter reduction port at the center communicates with the core mold 4; the feed port end of the spiral outer runner is connected with the discharge port of the radial connector 5, and the outlet end of the spiral outer runner leads to the core mold 4 through the rear mold body 8.

后模体8部位设有外壁调节装置6,具体地安装方式是:后模体8安装在外层分流体7的外部,外壁调节装置6包括调节螺栓,外壁调节装置6安装在后模体8的外部,6件调节螺栓沿管道成型行走方向的径向一周均匀分布。The rear mold body 8 is provided with an outer wall adjustment device 6. The specific installation method is: the rear mold body 8 is installed outside the outer layer of the fluid 7, the outer wall adjustment device 6 includes an adjustment bolt, and the outer wall adjustment device 6 is installed on the rear mold body 8. On the outside, 6 pieces of adjusting bolts are evenly distributed along the radial direction of the pipe forming running direction.

芯模4的出料方向设有口模2,芯模4和口模2相互配合且具有一段从大到小的缩径出料道和一段圆柱形出料道,芯模4出料口部位设有内壁调节装置3,内壁调节装置3同样包括6件调节螺栓,6件调节螺栓均匀分布在合模体8外部对口模进行微调节。The discharge direction of the mandrel 4 is provided with a die 2, the mandrel 4 and the die 2 cooperate with each other and have a section of diameter-reduced discharge channel from large to small and a cylindrical discharge channel, and the discharge port of the core die 4 An inner wall adjustment device 3 is provided, and the inner wall adjustment device 3 also includes 6 adjustment bolts, and the 6 adjustment bolts are evenly distributed on the outside of the mold clamping body 8 for micro-adjustment of the die.

口模2外部还设有连接法兰1;整个模具个表面设有加热圈13。A connecting flange 1 is also provided outside the die 2; a heating ring 13 is provided on the entire surface of the die.

工作时,管内层物料从轴向连接头12进入,经前模体11、分流锥10进入分流支架9,沿外层分流体7的内流道到达芯模4和口模2配合部位,形成内层管胚;同时,另外一台挤出机开启,管外层物料从外层管入口径向连接头5进入,经外层分流体7的螺旋流道,流向后模体8,最后也汇流到口模2和芯模4配合处,形成外层管胚,内外管层融合后挤出,再经过下道工序的冷却真空定径后成型。When working, the material in the inner layer of the tube enters from the axial connector 12, enters the splitter support 9 through the front mold body 11 and the splitter cone 10, and reaches the matching part of the core mold 4 and the mouth die 2 along the inner flow path of the outer layer splitter fluid 7, forming At the same time, another extruder is turned on, and the outer material of the tube enters from the radial connector 5 at the inlet of the outer tube, passes through the spiral channel of the outer layer fluid 7, flows to the rear mold body 8, and finally Converge to the joint of the die 2 and the core die 4 to form the outer tube embryo, the inner and outer tube layers are fused and then extruded, and then formed after cooling and vacuum sizing in the next process.

上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型的简单变换后的结构均属于本实用新型的保护范围。The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any structure after simple transformation of the utility model belongs to the protection scope of the utility model.

Claims (7)

1.一种二层共挤复合管模具,包括与挤出机出料口相连接的轴向连接头(12)和径向连接头(5),其特征是所述的轴向连接头出料口部位设有分流锥(10),分流锥之后设有外层分流体(7),外层分流体上设有内流道和螺旋式外流道;其中内流道与芯模(4)相通,径向连接头出料口通过螺旋式外流道经后模体(8)与芯模(4)相通;芯模出料口部位设有内壁调节装置(3),后模体部位设有外壁调节装置(6)。1. A two-layer co-extruded composite pipe die, comprising an axial connector (12) and a radial connector (5) connected to the discharge port of the extruder, characterized in that the axial connector is There is a splitter cone (10) at the feed port, and an outer layer of fluid (7) behind the splitter cone, and an inner flow channel and a spiral outer flow channel on the outer layer of fluid; the inner flow channel and the mandrel (4) The outlet of the radial connector communicates with the mandrel (4) through the rear mold body (8) through the spiral outer flow channel; the inner wall adjustment device (3) is provided at the outlet of the mandrel mold, and the rear mold body is provided with Outer wall adjustment device (6). 2.根据权利要求1所述的一种二层共挤复合管模具,其特征在于所述的轴向连接头(12)出料口端设有前模体(11),前模体出料口端设有与分流锥(10)配合的内锥孔。2. A two-layer co-extruded composite pipe mold according to claim 1, characterized in that the outlet end of the axial connector (12) is provided with a front mold body (11), and the front mold body discharges The mouth end is provided with an inner cone hole matched with the splitter cone (10). 3.根据权利要求1或2所述的一种二层共挤复合管模具,其特征在于所述的分流锥(10)固定在分流支架(9)的一端,分流支架的另一端连接外层分流体(7)。3. A two-layer co-extruded composite pipe mold according to claim 1 or 2, characterized in that the splitter cone (10) is fixed at one end of the splitter bracket (9), and the other end of the splitter bracket is connected to the outer layer Distributor (7). 4.根据权利要求1或2所述的一种二层共挤复合管模具,其特征是所述的后模体(8)安装在外层分流体(7)的外部;外壁调节装置(6)位于后模体的外部,并沿管道成型行走方向的径向设有若干处调节螺栓。4. A two-layer co-extruded composite pipe mold according to claim 1 or 2, characterized in that the rear mold body (8) is installed outside the outer layer of the fluid (7); the outer wall adjustment device (6) It is located outside the rear mold body and is provided with several adjusting bolts along the radial direction of the pipe forming walking direction. 5.根据权利要求1所述的一种二层共挤复合管模具,其特征在于所述的芯模(4)出料方向设有口模(2),芯模和口模相互配合且具有从大到小的缩径出料道。5. A two-layer co-extruded composite pipe mold according to claim 1, characterized in that the core mold (4) is provided with a die (2) in the discharge direction, and the core die and the die cooperate with each other and have From large to small shrinking discharge channel. 6.根据权利要求5所述的一种二层共挤复合管模具,其特征在于所述的内壁调节装置(3)位于口模(2)和芯模(4)相互配合的外部,口模部位还设有连接法兰(1)。6. A two-layer co-extruded composite pipe die according to claim 5, characterized in that the inner wall adjustment device (3) is located outside the mouth die (2) and the core die (4) that cooperate with each other, and the mouth die The part is also provided with a connecting flange (1). 7.根据权利要求1或2或5或6所述的一种二层共挤复合管模具,其特征在于所述的外层分流体(7)内流道至少设有一处缩径口。7. A two-layer co-extruded composite pipe die according to claim 1 or 2 or 5 or 6, characterized in that the inner flow channel of the outer layer fluid (7) is provided with at least one diameter reduction port.
CN201621180692.3U 2016-11-03 2016-11-03 A kind of two layers of coextru-lamination pipe mold Expired - Fee Related CN206242461U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108297374A (en) * 2018-01-22 2018-07-20 宁波凯瑞汽车零部件有限公司 A kind of outlet device of bellows extruder
CN110948823A (en) * 2019-12-26 2020-04-03 陈汉彪 A double-layer washing machine drain pipe and a washing machine drain pipe extruder head
CN112757606A (en) * 2020-12-31 2021-05-07 安徽耐科装备科技股份有限公司 Pressure-resistant anti-overflow connecting device for plastic section bar plate mold inlet
CN114131880A (en) * 2021-12-23 2022-03-04 赛诺神畅医疗科技有限公司 A double-layer co-extrusion die for multi-cavity pipes
CN114193799A (en) * 2021-12-10 2022-03-18 永高股份有限公司 Heat preservation mechanism of fiber composite pipe forming equipment

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108297374A (en) * 2018-01-22 2018-07-20 宁波凯瑞汽车零部件有限公司 A kind of outlet device of bellows extruder
CN110948823A (en) * 2019-12-26 2020-04-03 陈汉彪 A double-layer washing machine drain pipe and a washing machine drain pipe extruder head
CN112757606A (en) * 2020-12-31 2021-05-07 安徽耐科装备科技股份有限公司 Pressure-resistant anti-overflow connecting device for plastic section bar plate mold inlet
CN114193799A (en) * 2021-12-10 2022-03-18 永高股份有限公司 Heat preservation mechanism of fiber composite pipe forming equipment
CN114193799B (en) * 2021-12-10 2024-05-24 公元股份有限公司 Thermal insulation mechanism of fiber composite pipe forming equipment
CN114131880A (en) * 2021-12-23 2022-03-04 赛诺神畅医疗科技有限公司 A double-layer co-extrusion die for multi-cavity pipes

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