CN206240867U - Large-scale oil storage tank laser automatic flushing device - Google Patents
Large-scale oil storage tank laser automatic flushing device Download PDFInfo
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- CN206240867U CN206240867U CN201621283941.1U CN201621283941U CN206240867U CN 206240867 U CN206240867 U CN 206240867U CN 201621283941 U CN201621283941 U CN 201621283941U CN 206240867 U CN206240867 U CN 206240867U
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- scale oil
- automatic flushing
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Abstract
A kind of large-scale oil storage tank laser automatic flushing device, it includes laser and laser cleaning head, and laser and laser cleaning head are joined together to form light path by Transmission Fibers；It is characterized in that also including climbing wall dolly and system control device；Wall dolly and laser are climbed in system control device control；Laser cleaning head and laser are provided with wall dolly is climbed.The utility model is combined laser cleaner with intelligent controllable crawl trolley；Laser cleaning head work is carried by the mechanical arm climbed on wall dolly, large-scale oil storage tank automation cleaning is capable of achieving.The utility model can simplify large-scale oil storage tank cleaning procedure, improve large-scale oil storage tank cleaning efficiency, safety and environmental protection, can realize that non-personnel enter the automation cleaning of tank.
Description
Technical field
The utility model belongs to cleaning oil tank field, and in particular to a kind of large-scale oil storage tank laser automatic flushing device.
Background technology
Oil storage tank is most common storage facilities in petroleum chemical enterprise, in the prolonged accumulating of product oil oil storage tank, finished product
Because of density contrast, Hui Heshui is settled be accumulated in oil storage pot bottom together the impurity such as a small amount of grains of sand, soil, heavy metal salt in oil,
Not only black but also thick colloid substance, i.e. oil storage tank bed mud are formed, accelerates oil storage tank corrosion, base plate can be caused to perforate when serious, caused
Oil accident.Additionally, oil product is upgraded and changed the outfit during different oil products, remaining oil product can not be mixed mutually with the new oil product that loads in tank, be stored up
Oil tank occur seepage or other damage, it is necessary to checked or got angry repairing when, be required for cleaning oil storage tank, while root
Cleaning maintenance also must be periodically carried out according to state's domestic discipline and family rules oil storage tank.
The most frequently used nominal volume of oil storage tank be the m3 of 50m3 to 10000, spherical tank internal diameter between 4.6-26.8m, to large-scale storage
The cleaning technique of oil tank successively experienced artificial cleaning and mechanical cleaning stage, with traditional method（High-Pressure Water, chemistry acid
Wash, ultrasonic wave, sandblasting）Large-scale oil storage tank is purged, engineering is huge and complicated, and wash residue is not only harmful to work
People's is healthy, goes back severe contamination environment.As people are to cleaning oil tank job safety, efficiency, cost, environmental requirement
Improve constantly, how automatical and efficient oil stain, the corrosion for removing large-scale oil storage tank metal surface or corner, obtain more next both at home and abroad
More concerns.
Laser cleaning technique refer to made using high power density laser beam irradiation workpiece surface the dirt on surface, rust staining or
There is flash evapn or stripping in coating, so as to reach purifying technical process.Laser cleaning machine coordinates climbing robot, can have
Effect realizes the purpose of the automatical and efficient cleaning of large-scale oil storage tank.But in view of the severe and danger of operating environment, how to large-scale storage
Oil tank is scientific and reasonable to carry out automation cleaning, is the problem for needing to solve.
Utility model content
The utility model provides a kind of large-scale oil storage tank laser automatic flushing device, it is ensured that large-scale oil storage tank was cleaned
Journey is safe and reliable, and can realize automatical and efficient cleaning.
A kind of large-scale oil storage tank laser automatic flushing device, it includes laser and laser cleaning head, laser and laser
Cleaning head is joined together to form light path by Transmission Fibers；It is characterized in that also including climbing wall dolly and system control device；System
Wall dolly and laser are climbed in system control device control；Laser cleaning head and laser are provided with wall dolly is climbed.
The laser is using pulsed fiber coupling output Nd:YAG laser, laser peak power 300W, laser
Wavelength 1064nm.
The wall dolly of climbing includes vehicle frame, and the motor being arranged on vehicle frame and the crawler belt driven by motor
Formula walking mechanism, is additionally provided with mechanical arm on vehicle frame, and permanent magnet is provided with the crawler belt of crawler type walking mechanism, realizes climbing
The absorption of wall dolly and tank body.Arm exhibition the scope 1m, load-carrying 10kg of mechanical arm.
The laser cleaning head is installed constituted from top to bottom successively by collimating mirror, integral mirror, focus lamp, protection eyeglass,
Collimating mirror is connected with Transmission Fibers, and laser cleaning head is arranged on the mechanical arm tail end for climbing wall dolly；From the laser that laser is projected
Beam collimation is carried out by collimating mirror, the integrated mirror of round hot spot after collimation is shaped to rectangular light spot, then the gathering for 300mm through focal length
Jiao Jinghou, is converged through protection eyeglass, and Automatic zoom lens focusing device adjustment spot length, spot length regulation model are provided with focus lamp
Enclose 3-7cm.
Smoke-discharging dust-eliminating device is additionally provided with wall dolly is climbed.
The smoke-discharging dust-eliminating device is made up of Vacuum suction pump, filter and recycling can, and Vacuum suction pump is arranged on machine
Tool arm end, can in time discharge the useless dirt of useless cigarette of cleaning process generation, and reclaim after filtering, it is to avoid produce secondary pollution.
Night vision monitoring camera, valid pixel 3,000,000, the Real Time Observation under dark surrounds are additionally provided with wall dolly is climbed
Cleaning performance and progress.
The 51duino Single-chip Controllings that the system control unit is produced using small R Ji Ke Science and Technology Ltd.s of Shenzhen
Plate, it is a control panel based on enhanced 51 kernel single-chip microcomputer STC11F32XE, realizes the effective control to each working position
System.
The beneficial effects of the utility model are：1st, wall dolly is climbed using the crawler type with permanent magnet driven by motor
Walking mechanism, it is ensured that climb wall dolly easy motion in tank body；Laser cleaning equipment and climb wall dolly and mechanical arm collaboration work
Make, can solve the problems, such as that large-scale oil storage tank cleaning is difficult, and can or else be lost in the case of oil storage tank matrix, realize cleaning process
Safety and environmental protection, high-efficient automatic.
2nd, the utility model is cooperated using the cleaning head of mechanical arm and automatic focusing, is capable of achieving each cleaning area and is determined
Point is without dead angle cleaning, it is ensured that cleaning is efficient.
3rd, laser automatic flushing device described in the utility model does not need clean solution, energy-saving ring in the course of the work
Protect, at the same it is easy to operate, artificial potential safety hazard can be avoided.
Brief description of the drawings
Fig. 1 is large-scale oil storage tank laser automatic flushing device structural representation.
Fig. 2 is to climb wall vehicle structure schematic diagram.
In figure：1- lasers；2- Transmission Fibers；3- laser cleaning heads；4- climbs wall dolly；5- smoke evacuation dedusters；6- night visions
Monitoring camera；7- system control devices；8- filters；9- recycling cans；10- collimating mirrors；11- integral mirrors；12- focus lamps；13-
Protection eyeglass；14- mechanical arms；15- crawler type walking mechanisms.
Specific embodiment
As shown in figure 1, a kind of large-scale oil storage tank laser automatic flushing device, it includes laser 1 and laser cleaning first 3,
Laser 1 and laser cleaning first 3 are joined together to form light path by Transmission Fibers 2；Also include climbing wall dolly 4 and system control
Device 7；Wall dolly 4 and laser 1 are climbed in the control of system control device 7；Laser cleaning first 3 is provided with wall dolly 4 is climbed and is swashed
Light device 1.
The laser 1 is using pulsed fiber coupling output Nd:YAG laser, laser peak power 300W, laser
Wavelength 1064nm.Laser is using Germany Laserline pulsed fibers coupling output Nd:YAG laser.
As shown in Fig. 2 climb wall dolly 4 including vehicle frame, and the motor that is arranged on vehicle frame and driven by motor
Dynamic crawler type walking mechanism 15, is additionally provided with mechanical arm 14 on vehicle frame, is set on the crawler belt of crawler type walking mechanism 15
The absorption of wall dolly and tank body is climbed in permanent magnet, realization.Mechanical arm 14 uses the four-axle linked mechanical arms of Fa Nake.
The laser cleaning head is pacified successively from top to bottom by collimating mirror 10, integral mirror 11, focus lamp 12, protection eyeglass 13
Dress composition, collimating mirror 10 is connected with Transmission Fibers 2, and laser cleaning first 3 is arranged on the end of mechanical arm 14 for climbing wall dolly 4；From swash
The laser that light device 1 is projected carries out beam collimation by collimating mirror 10, and the integrated mirror of round hot spot after collimation whole 11 forms rectangular light spot,
Again through focal length for 300mm focus lamp 12 after, through protection eyeglass 13 converge, be provided with focus lamp 12 Automatic zoom lens focusing device tune
Whole spot length, spot length adjustable range 3-7cm.
Smoke-discharging dust-eliminating device 5 is additionally provided with wall dolly 4 is climbed.
The smoke-discharging dust-eliminating device 5 is smoke-discharging dust-eliminating device 5, filter 8 and the recovery by being linked together by pipeline
Tank 9 is constituted, and smoke-discharging dust-eliminating device 5 is arranged on mechanical arm tail end, can in time discharge the useless dirt of useless cigarette of cleaning process generation, and is passed through
Reclaimed after filter, it is to avoid produce secondary pollution.
Night vision monitoring camera 6 is additionally provided with wall dolly 4 is climbed, valid pixel 3,000,000 is seen in real time under dark surrounds
Examine cleaning performance and progress.
Arm exhibition the scope 1m, load-carrying 10kg of mechanical arm 14.
The 51duino Single-chip Controllings that the system control unit is produced using small R Ji Ke Science and Technology Ltd.s of Shenzhen
Plate, it is a control panel based on enhanced 51 kernel single-chip microcomputer STC11F32XE, realizes the effective control to each working position
System.
Claims (8)
1. a kind of large-scale oil storage tank laser automatic flushing device, it includes laser and laser cleaning head, and laser and laser are clear
Hair washing is joined together to form light path by Transmission Fibers；It is characterized in that also including climbing wall dolly and system control device；System
Wall dolly and laser are climbed in control device control；Laser cleaning head and laser are provided with wall dolly is climbed.
2. large-scale oil storage tank laser automatic flushing device according to claim 1, it is characterized in that the laser uses arteries and veins
Rush formula fiber coupling output Nd:YAG laser, laser peak power 300W, optical maser wavelength 1064nm.
3. large-scale oil storage tank laser automatic flushing device according to claim 1, it is characterized in that the wall dolly of climbing includes
Vehicle frame, and the motor being arranged on vehicle frame and the crawler type walking mechanism driven by motor, also set on vehicle frame
Mechanical arm is equipped with, permanent magnet is set on the crawler belt of crawler type walking mechanism.
4. large-scale oil storage tank laser automatic flushing device according to claim 3, it is characterized in that the arm exhibition scope of mechanical arm
1m, load-carrying 10kg.
5. large-scale oil storage tank laser automatic flushing device according to claim 1, it is characterized in that also being set on wall dolly is climbed
It is equipped with smoke-discharging dust-eliminating device.
6. large-scale oil storage tank laser automatic flushing device according to claim 5, it is characterized in that the smoke-discharging dust-eliminating device
It is made up of Vacuum suction pump, filter and recycling can, Vacuum suction pump is arranged on mechanical arm tail end.
7. large-scale oil storage tank laser automatic flushing device according to claim 1, it is characterized in that also being set on wall dolly is climbed
It is equipped with night vision monitoring camera, valid pixel 3,000,000, Real Time Observation cleaning performance and progress under dark surrounds.
8. large-scale oil storage tank laser automatic flushing device according to claim 1, it is characterized in that laser cleaning head is
Installed successively constituted from top to bottom by collimating mirror, integral mirror, focus lamp, protection eyeglass, collimating mirror is connected with Transmission Fibers, laser
Cleaning head is arranged on the mechanical arm tail end for climbing wall dolly；The laser projected from laser carries out beam collimation by collimating mirror, collimates
The integrated mirror of round hot spot afterwards is shaped to rectangular light spot, then through focal length for the focus lamp of 300mm after, converged through protection eyeglass,
Automatic zoom lens focusing device adjustment spot length, spot length adjustable range 3-7cm are provided with focus lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621283941.1U CN206240867U (en) | 2016-11-28 | 2016-11-28 | Large-scale oil storage tank laser automatic flushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621283941.1U CN206240867U (en) | 2016-11-28 | 2016-11-28 | Large-scale oil storage tank laser automatic flushing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206240867U true CN206240867U (en) | 2017-06-13 |
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ID=59002948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621283941.1U Active CN206240867U (en) | 2016-11-28 | 2016-11-28 | Large-scale oil storage tank laser automatic flushing device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107272688A (en) * | 2017-06-30 | 2017-10-20 | 北京环境特性研究所 | Multifunction remote-controller for operation in vacuum tank and narrow zone |
| CN108554949A (en) * | 2018-01-29 | 2018-09-21 | 天智羲王管道科技有限公司 | A kind of radium-shine cleaning sewage conduct internal wall system of high energy |
| CN110227690A (en) * | 2019-07-15 | 2019-09-13 | 山东亚历山大智能科技有限公司 | A kind of vehicle-mounted automatic laser cleaning equipment |
| CN111215394A (en) * | 2018-11-27 | 2020-06-02 | 秦皇岛烟草机械有限责任公司 | Novel laser type cleaning equipment |
| CN112058808A (en) * | 2020-08-31 | 2020-12-11 | 江苏大学 | Device for cleaning easily-oxidized parts by sealed laser |
| CN113122838A (en) * | 2019-12-31 | 2021-07-16 | 大族激光科技产业集团股份有限公司 | Cladding cleaning device and cladding cleaning method |
-
2016
- 2016-11-28 CN CN201621283941.1U patent/CN206240867U/en active Active
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107272688A (en) * | 2017-06-30 | 2017-10-20 | 北京环境特性研究所 | Multifunction remote-controller for operation in vacuum tank and narrow zone |
| CN108554949A (en) * | 2018-01-29 | 2018-09-21 | 天智羲王管道科技有限公司 | A kind of radium-shine cleaning sewage conduct internal wall system of high energy |
| CN111215394A (en) * | 2018-11-27 | 2020-06-02 | 秦皇岛烟草机械有限责任公司 | Novel laser type cleaning equipment |
| CN110227690A (en) * | 2019-07-15 | 2019-09-13 | 山东亚历山大智能科技有限公司 | A kind of vehicle-mounted automatic laser cleaning equipment |
| CN113122838A (en) * | 2019-12-31 | 2021-07-16 | 大族激光科技产业集团股份有限公司 | Cladding cleaning device and cladding cleaning method |
| CN112058808A (en) * | 2020-08-31 | 2020-12-11 | 江苏大学 | Device for cleaning easily-oxidized parts by sealed laser |
| CN112058808B (en) * | 2020-08-31 | 2022-05-20 | 江苏大学 | Device for cleaning easily-oxidized parts by sealed laser |
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Effective date of registration: 20211019 Address after: 272000 block B, building A3, industry university research base, high tech Zone, No.9 Haichuan Road, Jining City, Shandong Province Patentee after: LASER INSTITUTE,SHANDONG ACADEMY OF SCIENCES Patentee after: Nan Leiguang Patentee after: Jin Shuo Patentee after: Ni Jiasheng Patentee after: Cheng Wei Patentee after: Ma Xinqiang Patentee after: Ren Yuan Patentee after: Ge Hailong Patentee after: Wang Jingwen Patentee after: Li Wenlong Patentee after: Wang Wentao Patentee after: He Jianqun Address before: 272073 A3, industry university research base, high tech Zone, No. 9, Haichuan Road, Jining City, Shandong Province Patentee before: LASER INSTITUTE,SHANDONG ACADEMY OF SCIENCES Effective date of registration: 20211019 Address after: 250000 Room 201, building 5, laser research institute, Shandong Academy of Sciences, No. 1659-3, Keyuan Road, Suncun area, high tech Zone, Jinan City, Shandong Province Patentee after: Jinan Huizhi Laser Technology Co.,Ltd. Address before: 272000 block B, building A3, industry university research base, high tech Zone, No.9 Haichuan Road, Jining City, Shandong Province Patentee before: LASER INSTITUTE,SHANDONG ACADEMY OF SCIENCES Patentee before: Nan Leiguang Patentee before: Jin Shuo Patentee before: Ni Jiasheng Patentee before: Cheng Wei Patentee before: Ma Xinqiang Patentee before: Ren Yuan Patentee before: Ge Hailong Patentee before: Wang Jingwen Patentee before: Li Wenlong Patentee before: Wang Wentao Patentee before: He Jianqun Effective date of registration: 20211019 Address after: 252000 Room 601, 6 / F, Liaocheng Industrial Technology Research Institute, No. 88, Huanghe Road, high tech Zone, Liaocheng City, Shandong Province Patentee after: Shandong chanyan Qiangyuan Laser Technology Co.,Ltd. Address before: 250000 Room 201, building 5, laser research institute, Shandong Academy of Sciences, No. 1659-3, Keyuan Road, Suncun area, high tech Zone, Jinan City, Shandong Province Patentee before: Jinan Huizhi Laser Technology Co.,Ltd. |