CN214516490U - Spraying dust removal environment-friendly mechanical welding device - Google Patents
Spraying dust removal environment-friendly mechanical welding device Download PDFInfo
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- CN214516490U CN214516490U CN202121049096.2U CN202121049096U CN214516490U CN 214516490 U CN214516490 U CN 214516490U CN 202121049096 U CN202121049096 U CN 202121049096U CN 214516490 U CN214516490 U CN 214516490U
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- 239000000428 dust Substances 0.000 title claims abstract description 100
- 238000003466 welding Methods 0.000 title claims abstract description 30
- 238000005507 spraying Methods 0.000 title claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 89
- 239000007921 spray Substances 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 230000007613 environmental effect Effects 0.000 claims abstract description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000004033 plastic Substances 0.000 claims description 4
- 229920003023 plastic Polymers 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 2
- 239000000779 smoke Substances 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000498 cooling water Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000000746 purification Methods 0.000 description 3
- 239000010865 sewage Substances 0.000 description 3
- 238000003915 air pollution Methods 0.000 description 2
- 239000003517 fume Substances 0.000 description 2
- 239000002341 toxic gas Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000010894 electron beam technology Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000003496 welding fume Substances 0.000 description 1
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Abstract
本实用新型公开了机械焊接设备技术领域的一种喷淋除尘环保机械焊接装置，包括固定架和水箱，所述水箱的顶部固定设置有水泵，所述水泵的输出端固定连接有输水管，所述输水管的出水端贯穿固定架的右侧壁后固定连接有布水管，所述布水管的底部固定连接有喷头，所述布水管的顶部固定连接有固定杆，所述固定架的右侧壁固定设置有除尘箱，所述除尘管的顶部和底部均固定连接有吸尘管，本实用新型设计合理，将需焊接的机械零件放置工作台上并进行焊接，在焊接过程中会产生大量的烟尘，经启动吸尘风机通过吸尘管连接吸尘罩对固定架内产生的烟尘进行吸取，吸取后的烟尘进入除尘箱内。
The utility model discloses a spray dust removal and environmental protection mechanical welding device in the technical field of mechanical welding equipment, comprising a fixing frame and a water tank. The water outlet end of the water delivery pipe penetrates the right side wall of the fixing frame and is fixedly connected with a water distribution pipe. The bottom of the water distribution pipe is fixedly connected with a sprinkler head, and the top of the water distribution pipe is fixedly connected with a fixing rod. A dust removal box is fixedly arranged on the wall, and the top and bottom of the dust removal pipe are fixedly connected with a dust suction pipe. The design of the utility model is reasonable, and the mechanical parts to be welded are placed on the workbench and welded, and a large amount of production will be generated during the welding process. The smoke and dust generated in the fixed frame are absorbed by the suction fan connected to the dust cover through the vacuum pipe by starting the dust collector, and the absorbed smoke and dust enters the dust removal box.
Description
Technical Field
The utility model relates to a mechanical welding equipment technical field specifically is a spray dust removal environmental protection mechanical welding device.
Background
Welding, also known as fusion welding, is a manufacturing process and technique for joining metals or other thermoplastic materials such as plastics by heating, high temperature or high pressure, the energy source for welding is various, including gas flame, electric arc, laser, electron beam, friction, ultrasonic wave, etc., and during welding, a large amount of toxic gas and smoke particles are generated, which are harmful to human body after being inhaled by human, so that the gas and smoke need to be treated to make the device environmentally friendly.
The existing mechanical welding device is simple in structure, mainly aims at providing a welding function, and a large amount of toxic gas and smoke dust generated by contacting metal objects in the welding process are lack of a collecting device, so that harmful gas of the smoke dust is easily sucked into the body by an operator and directly causes air pollution to the outside, and therefore, the spraying dust removal environment-friendly mechanical welding device is provided.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a spray dust removal environmental protection mechanical welding device to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a spray dust removal environment-friendly mechanical welding device comprises a fixing frame and a water tank, wherein a water pump is fixedly arranged at the top of the water tank, a water delivery pipe is fixedly connected at the output end of the water pump, a water distribution pipe is fixedly connected at the rear of the water outlet end of the water delivery pipe, which penetrates through the right side wall of the fixing frame, a spray head is fixedly connected at the bottom of the water distribution pipe, a fixed rod is fixedly connected at the top of the water distribution pipe, a dust removal box is fixedly arranged on the right side wall of the fixing frame, a dust suction pipe is fixedly connected at the top and the bottom of the dust removal pipe, a dust suction hood is fixedly connected at the rear of the left side wall of the fixing frame, a dust suction fan is fixedly arranged at the bottom of the left side wall of the fixing frame, a workbench is fixedly arranged at the bottom of the fixing frame, water collection grooves are formed in the left side and the right side of the workbench, and water collection pipes are fixedly connected at the bottom of the water collection grooves, the bottom fixedly connected with drain pipe of collector pipe, the fixed first effect filter screen that is provided with of dust removal incasement left and right sides, the dust removal incasement left and right sides just is located the fixed well effect filter screen that is provided with in below of just imitating the filter screen, the fixed active carbon filter layer that is provided with of dust removal incasement bottom.
Preferably, the through-hole with collector pipe looks adaptation is seted up in the assembly department of water catch bowl and collector pipe, the bottom of drain pipe runs through the left side wall of water tank and extends to the inner chamber.
Preferably, a through hole matched with the dust collection pipe is formed in the assembly position of the fixing frame and the dust collection pipe, and a transparent water level observation window is fixedly arranged on the front side wall of the water tank.
Preferably, the bottom of the spray head is provided with a spray hole, and the assembly part of the spray head and the water distribution pipe is welded.
Preferably, the water collecting tank is rectangular and is symmetrically distributed along the length direction of the workbench.
Preferably, the dust hood is conical, the dust hood is made of plastic materials, and the assembly position of the dust collection pipe and the dust hood is in flange connection.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model relates to a rationally, the mechanical part that will need the welding is placed on the workstation and is welded, can produce a large amount of smoke and dust in welding process, the smoke and dust that produces in the mount is absorbed through dust absorption pipe connection suction hood through starting dust absorption fan, the smoke and dust after absorbing gets into the dust removal incasement, filter the smoke and dust through primary filter screen and well effect filter screen, adsorb the purification back to the outside after purifying to the tiny impurity that contains in the smoke and dust through the active carbon filter layer, thereby reach the purification treatment to the smoke and dust, after the welding operation, start the water pump and input the cooling water into the water distributor through the raceway, and spray the cooling water through the shower nozzle and wash the dust removal to the workstation, wash the metal residue that remains on the workstation, clear away airborne particle simultaneously, and collect the workstation both sides washing sewage through the water catch bowl, and the fume flows into a water collecting pipe and is discharged into the water tank through a water discharging pipe so as to recycle cooling water in the water tank, and the discharged fume cannot pollute the outside air by absorbing, purifying and spraying dust fall on the welding fume so as to achieve the environment-friendly use effect of the device.
Drawings
FIG. 1 is a view of the main structure of the present invention;
FIG. 2 is a sectional view of the dust box of the present invention;
FIG. 3 is a top view of the working table of the present invention;
fig. 4 is a structure diagram of the nozzle of the present invention.
In the figure: 1. a fixed mount; 2. a water tank; 3. a water pump; 4. a water delivery pipe; 5. a water distribution pipe; 6. a spray head; 7. fixing the rod; 8. a dust removal box; 9. a dust collection pipe; 10. a dust hood; 11. a dust collection fan; 12. a work table; 13. a water collection pipe; 14. a drain pipe; 15. a primary filter screen; 16. a medium-efficiency filter screen; 17. an activated carbon filter layer; 18. a water collection tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, fig. 2, fig. 3 and fig. 4, the present invention provides a technical solution: a spray dust removal environment-friendly mechanical welding device comprises a fixing frame 1 and a water tank 2, wherein the top of the water tank 2 is fixedly provided with a water pump 3, the output end of the water pump 3 is fixedly connected with a water delivery pipe 4, the water outlet end of the water delivery pipe 4 penetrates through the right side wall of the fixing frame 1 and then is fixedly connected with a water distribution pipe 5, the bottom of the water distribution pipe 5 is fixedly connected with a spray head 6, the top of the water distribution pipe 5 is fixedly connected with a fixed rod 7, the right side wall of the fixing frame 1 is fixedly provided with a dust removal box 8, the top and the bottom of the dust removal box 8 are both fixedly connected with a dust collection pipe 9, the top end of the dust collection pipe 9 penetrates through the left side wall of the fixing frame 1 and then is fixedly connected with a dust collection cover 10, the left side wall of the fixing frame 1 and the bottom end of the dust collection pipe 9 are both fixedly provided with a dust collection fan 11, the bottom of the fixing frame 1 is fixedly provided with a workbench 12, the bottom of the fixing frame 1 and the left and right sides of the workbench 12 are both provided with water collection grooves 18, the bottom fixedly connected with collector pipe 13 of water catch bowl 18, the bottom fixedly connected with drain pipe 14 of collector pipe 13, the fixed first effect filter screen 15 that is provided with in the left and right sides in the dust removal case 8, the dust removal case 8 in the left and right sides just be located the fixed well effect filter screen 16 that is provided with in below of just imitating filter screen 15, the fixed active carbon filter layer 17 that is provided with in bottom in the dust removal case 8 adsorbs the fine impurity of smoke and dust through active carbon filter layer 17.
Referring to fig. 1, a through hole adapted to the water collecting pipe 13 is formed at the assembly position of the water collecting tank 18 and the water collecting pipe 13, the bottom end of the water discharging pipe 14 penetrates through the left side wall of the water tank 2 and extends to the inner cavity, and the cleaning sewage is collected through the water collecting pipe 13;
referring to fig. 1, a through hole adapted to the dust collection pipe 9 is formed at an assembly position of the fixing frame 1 and the dust collection pipe 9, a transparent water level observation window is fixedly arranged on a front side wall of the water tank 2, and cooling water is stored in the water tank 2;
referring to fig. 4, the bottom of the nozzle 6 is provided with a spray hole, the assembly of the nozzle 6 and the water distribution pipe 5 is welded, and cooling water is sprayed through the nozzle 6 to perform dust settling and cleaning;
referring to fig. 3, the water collection tank 18 is rectangular, the water collection tank 18 is symmetrically distributed along the length direction of the worktable 12, and the cleaning wastewater is collected through the water collection tank 18;
referring to fig. 1, the dust hood 10 is conical, the dust hood 10 is made of plastic, the assembly position of the dust suction pipe 9 and the dust hood 10 is flange connection, and the dust is collected through the dust hood 10.
The working principle is as follows: when the device is used, mechanical parts to be welded are placed on a workbench 12 and are welded, a large amount of smoke dust is generated in the welding process, the smoke dust generated in a fixing frame 1 is absorbed by starting a dust absorption fan 11 and connecting a dust absorption cover 10 through a dust absorption pipe 9, the absorbed smoke dust enters a dust removal box 8, the smoke dust is filtered through a primary filter screen 15 and a secondary filter screen 16, fine impurities contained in the smoke dust are adsorbed and purified through an active carbon filter layer 17 and then are discharged outside, so that the purification treatment of the smoke dust is achieved, after the welding work is finished, a water pump 3 is started to input cooling water into a water distribution pipe 5 through a water conveying pipe 4, the workbench 12 is sprayed with the cooling water through a spray head 6 to clean and remove dust, metal residues remained on the workbench 12 are washed, meanwhile, suspended particles in the air are removed, and cleaning sewage at two sides of the workbench 12 is collected through a water collecting tank 18, and flows into a water collecting pipe 13 and is discharged into the water tank 2 through a water discharging pipe 14, so that the surface of the workbench 12 is kept clean, and air pollution to the external environment is reduced by sucking and spraying dust fall on welding smoke dust, so that the environment-friendly use effect of the device is achieved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121049096.2U CN214516490U (en) | 2021-05-17 | 2021-05-17 | Spraying dust removal environment-friendly mechanical welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121049096.2U CN214516490U (en) | 2021-05-17 | 2021-05-17 | Spraying dust removal environment-friendly mechanical welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN214516490U true CN214516490U (en) | 2021-10-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121049096.2U Active CN214516490U (en) | 2021-05-17 | 2021-05-17 | Spraying dust removal environment-friendly mechanical welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN214516490U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114904846A (en) * | 2022-05-10 | 2022-08-16 | 郑州机械研究所有限公司 | Welding wire/ribbon laser cleaning equipment and its precious metal recovery module |
| CN116099801A (en) * | 2022-12-23 | 2023-05-12 | 中核建中核燃料元件有限公司 | A device and process for removing zirconium shavings and water from fuel assemblies |
-
2021
- 2021-05-17 CN CN202121049096.2U patent/CN214516490U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114904846A (en) * | 2022-05-10 | 2022-08-16 | 郑州机械研究所有限公司 | Welding wire/ribbon laser cleaning equipment and its precious metal recovery module |
| CN114904846B (en) * | 2022-05-10 | 2023-08-25 | 郑州机械研究所有限公司 | Welding wire/strip laser cleaning equipment and its precious metal recovery module |
| CN116099801A (en) * | 2022-12-23 | 2023-05-12 | 中核建中核燃料元件有限公司 | A device and process for removing zirconium shavings and water from fuel assemblies |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211227 Address after: 065001 No. 2 Ziwei Road, economic and Technological Development Zone, Langfang City, Hebei Province Patentee after: Langfang Development Zone Wantong Yuantai Electromechanical Technology Co.,Ltd. Address before: 065000 No.600 Chuangye Road, Langfang Economic and Technological Development Zone, Hebei Province Patentee before: Langfang Wantong Lanyuan Environmental Protection Technology Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231031 Address after: No. 10 Bohai Road, Economic and Technological Development Zone, Binhai New Area, Tianjin, 300450 Patentee after: Tianjin Huamao Lihuan Technology Co.,Ltd. Address before: 065001 No. 2 Ziwei Road, economic and Technological Development Zone, Langfang City, Hebei Province Patentee before: Langfang Development Zone Wantong Yuantai Electromechanical Technology Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20241106 Address after: 300450 No. 18, row 5, Zhuang Fang Xin Fa Li, Xincheng Town, Binhai New Area, Tianjin Patentee after: Tianjin Shixin Heavy Machinery Manufacturing Co.,Ltd. Country or region after: China Address before: No. 10 Bohai Road, Economic and Technological Development Zone, Binhai New Area, Tianjin, 300450 Patentee before: Tianjin Huamao Lihuan Technology Co.,Ltd. Country or region before: China |