CN206240854U - For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders - Google Patents

For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders Download PDF

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Publication number
CN206240854U
CN206240854U CN201621289419.4U CN201621289419U CN206240854U CN 206240854 U CN206240854 U CN 206240854U CN 201621289419 U CN201621289419 U CN 201621289419U CN 206240854 U CN206240854 U CN 206240854U
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China
Prior art keywords
rinse bath
reservoir
cleaning
barrel
fixedly mounted
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Expired - Fee Related
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CN201621289419.4U
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Chinese (zh)
Inventor
朱先勇
周运超
刘家安
张辉
徐学磊
崔飞飞
姜城
黄高敏
郑照彬
刘明达
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Jilin University
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Jilin University
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Abstract

The utility model is related to a kind of automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders, belongs to mechanical manufacturing field.Mainly the partly overall, major part of reservoir overall structure six is cleaned including framework totality, ultrasonic generator, upper/discharging transport trolley general assembly, haul mechanism, ultrasonic wave.Ul-trasonic irradiation is produced in the cleaning fluid in rinse bath through ultrasonic generator effect, liquid and dirt directly, are indirectly acted on using ultrasonic wave cavitation in a liquid, acceleration effect and direct flow effect, crud layer is disperseed, emulsified, is peeled off and reach cleaning purpose.Labour intensity is low, decontamination rate is high, cleaning performance is good.And cleaning and drying functions while four grooves can be realized, the working time is greatly shortened, raised labour efficiency.Have the advantages that cleaning efficiency is high, it is high to clean rate, pollute small.

Description

For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders
Technical field
The utility model is related to mechanical manufacturing field, and more particularly to a kind of automated ultrasonic for Barrel of Hydraulic Cylinders is clear Equipment is washed, is a kind of four groove ultrasonic cleaning equipments with circulated filter system.
Background technology
Barrel of Hydraulic Cylinders is one of most important element of hydraulic cylinder, and oil inlet and outlet, cylinder bottom and outside are carried on cylinder barrel Oil pipe, it will combine to form complete hydraulic cylinder with fairlead, flange, piston and piston rod.The direct shadow of quality of cylinder mass Ring hydraulic cylinder down to the performance of whole machine.Barrel of Hydraulic Cylinders can produce into the attachments such as dust, greasy filth in storage or handling process, So cylinder barrel must be cleaned in the pre-assembly, greasy dirt on inwall, dust are attached to thorough removal and other are various miscellaneous Matter, these impurity produce severe friction with sealing ring in piston rod telescopic process, will greatly reduce the service life of sealing ring, Cause sealing ring scratching, even cause ring wear to be broken, and inner wall of cylinder can be caused to pull and cause hydraulic cylinder interior leakage, The problems such as causing hydraulic cylinder and can not lift or lift slow, the operating efficiency and product quality of dump truck are influenceed, or even can also Cause production accident.Therefore, the quality of seal directly influences the reliability and security of dump truck, so Barrel of Hydraulic Cylinders cleaning is had important practical significance before hydraulic cylinder assembling.
Due to Barrel of Hydraulic Cylinders be tubular construction, in addition bore it is smaller, and fluted structure, conventional clean uses people mostly Work is cleaned, very difficult to the pollutant cleaning up on its inwall.When cleaning at the scene, the labour intensity for not only cleaning is big, And cleaning performance is poor, hydraulic cylinder assembling quality is directly affected.Urgently improve.
The content of the invention
The purpose of this utility model is to provide a kind of automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders, is solved The above mentioned problem that prior art is present.The automation cleaning of Barrel of Hydraulic Cylinders is realized, mitigates human cost;Automaticity Height, cleaning rate is high.Ultrasonic wave cleaning has the advantage that other cleaning ways cannot be when, and ultrasonic wave cleaning not only has the rate of cleaning It is high, the advantages of pollutant residual volume is few, scavenging period is short, cleaning pollution is small.As long as because ultrasonic cavitation effect has cleaning fluid Place pollutant can just be cleared up, so to it is complex-shaped, can complete with complex parts such as groove, blind holes Cleaning, the utility model cleans to clean Barrel of Hydraulic Cylinders using ultrasonic wave has feasibility and necessity very high, and With important use value.
Above-mentioned purpose of the present utility model is achieved through the following technical solutions:
For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders, including ultrasonic generator 1, transport trolley general assembly 2nd, overall framework mechanism 3, ultrasonic cleaning agency, reservoir general structure 4, haul mechanism 5, the ultrasonic generator 1, Transport trolley general assembly 2, reservoir general structure 4, haul mechanism 5 are separately fixed in overall framework mechanism 3, and the ultrasonic wave is clear Wash part individually placed on the ground.
There is power supply 101 by ultrasonic wave and be fixedly mounted on the bottom outside of rinse bath 401 in described ultrasonic generator 1 Evenly distributed ultrasonic transducer 102 constitute, there is power supply 101 and be placed in ultrasonic wave power supply rack occurs in the ultrasonic wave On 304.
Described transport trolley general assembly 2 includes upper/discharging transport trolley 201, cleaning basket general assembly 203, cleaning part hydraulic cylinder Cylinder barrel 202, cleaning basket general assembly 203 is arranged on upper/discharging transport trolley 201, and the cleaning part Barrel of Hydraulic Cylinders 202 is put Put inside cleaning basket general assembly 203.
Described overall framework mechanism 3 is:The surface of steel body framework 301 is installed by coaming plate 302, lucite 303, steel body frame The inside of frame 301 is installed ultrasonic wave and power supply rack 304 occurs, and 2 detection switch framves are provided with the base plate of steel body framework 301 306, the bottom of steel body framework 301 sets 16 lower margins 305.
Described ultrasonic cleaning agency includes decontamination rinse bath 401, antirust rinse bath 431, rinsing rinse bath 430, heat Wind drying tank 427, is respectively used to cleaning, antirust, rinsing and the drying dehumidification of part Barrel of Hydraulic Cylinders 202 to be cleaned;Described storage Liquid bath general structure 4 by the one or two groove circulating oil filtering part, the 3rd groove filtration cycle part, air blower 421, drying pipeline 422, Reservoir bracket 418 is constituted.One or two groove circulating filtration part and the 3rd groove circulating filtration part are used for being circulated throughout for cleaning fluid Filter, reuses cleaning fluid, and air blower 421 links together as hot-air seasoning groove 427 provides wind with drying pipeline 422 Can, for the drying and processing of cleaning part Barrel of Hydraulic Cylinders 202, the one or two filtration cycle part and second circulation part and air blower 421 are fixed on reservoir bracket 418, and reservoir bracket 418 is fixedly mounted in overall framework mechanism 3.
Decontamination rinse bath 401 top is provided with the water inlet II 403 controlled by magnetic valve 404, bottom be funnel-form and Leakage fluid dram 416 is provided with, the discharging tube being connected with leakage fluid dram 416 is provided with ball valve II 414;Decontamination rinse bath 401 top side sets There is overfall 405 to be communicated with the reservoir 408 of reservoir general structure 4;Reservoir 408 is provided with steel band type oil skimming machine 409, storage The downside of liquid bath 408 is provided with discharge outlet 410, and discharge outlet 410 is connected with the lower port of water pump 413, and water pump 413 is fixed on bracket 418, The upper port of water pump 413 is connected by connecting tube 415 with the right side pipeline of filter 407, the left side pipeline of filter 407 with decontamination The water inlet I 402 that the top of rinse bath 401 is set is communicated;Bottom is provided with oil discharge pipe 411 in reservoir 408, pacifies in oil discharge pipe 411 Equipped with ball valve I 412;The decontamination bottom outside of rinse bath 401 is provided with ultrasonic transducer 102, is provided with the decontamination cell body of rinse bath 401 Heater 417, and cell body inner side is provided with liquid level gauge 406;Decontamination rinse bath 401 is arranged on support frame 423, support frame 423 have lower margin, and reservoir 408 is fixedly mounted on bracket 418, and bracket 418 is fixed in overall framework mechanism 3.
The described top of antirust rinse bath 431 is provided with the water inlet II 403 controlled by magnetic valve 404, and bottom is funnel-form And leakage fluid dram 416 is provided with, the discharging tube being connected with leakage fluid dram 416 is provided with ball valve II 414;The top side of antirust rinse bath 431 Overfall 405 is provided with to be communicated with the reservoir 408 of reservoir general structure 4;Reservoir 408 is provided with steel band type oil skimming machine 409, The downside of reservoir 408 is provided with discharge outlet 410, and discharge outlet 410 is connected with the side of water pump 413, and water pump 413 is fixed on bracket 418, The opposite side of water pump 413 is connected with the lower lateral line 415 of filter 407, lateral line and antirust rinse bath 431 on filter 407 The water inlet I 402 that top is set is communicated;The bottom outside of antirust rinse bath 431 is provided with ultrasonic transducer 102, and the antirust is clear Heater 417 is provided with the cell body of washing trough 431, and cell body inner side is provided with liquid level gauge 406;Antirust rinse bath 431 is arranged on branch On support 423, support frame 423 has lower margin, and reservoir 408 is fixedly mounted on bracket 418, and bracket 418 is fixed on totality On frame mechanism 3.
Described rinsing rinse bath 430 top is provided with the water inlet II 403 controlled by magnetic valve 404, and bottom is funnel-form And leakage fluid dram 416 is provided with, the discharging tube being connected with leakage fluid dram 416 is provided with ball valve II 414;Rinsing rinse bath 430 top side Overfall 405 is provided with to be communicated with the reservoir 408 of reservoir general structure 4;The downside of reservoir 408 is provided with discharge outlet 410, draining Mouth 410 is connected with the side of water pump 413, and water pump 413 is fixed on bracket 418, under the opposite side and filter 407 of water pump 413 Lateral line 415 is connected, and the water inlet I 402 that lateral line is set with rinsing rinse bath 430 top on filter 407 is communicated;Rinsing is clear The bottom outside of washing trough 430 is provided with ultrasonic transducer 102, and heater 417 is provided with the rinsing cell body of rinse bath 430, and The outer inner side of the cell body is provided with liquid level gauge 406, and rinsing rinse bath 430 is arranged on support frame 423, is provided with ground under support frame 423 Pin, reservoir 408 is fixedly mounted on bracket 418, and bracket 418 is fixed in overall framework mechanism 3.
The described side wall bottom side of hot-air seasoning groove 427 is provided with air inlet 425, air inlet 425 and is provided with heater use In the air that heating enters in hot-air seasoning groove 427, hot-air seasoning groove 427 is provided with sealed platform cover 429, on sealed platform cover 429 It is provided with and is secured to connected switching cylinder 426, switching cylinder 426 is arranged on fixed frame 428;Air inlet 425 and drum The air port of blower fan 421 is communicated, and the opposite side of air blower 421 is communicated by ventilation shaft 422 with the air outlet 424 of hot-air seasoning groove 427, heat The bottom of wind drying tank 427 is provided with discharging tube 420, and ball valve III 419 is provided with discharging tube 420;Hot-air seasoning groove 427 is arranged on branch On support 423, air blower 421 is fixed on bracket 418, and bracket 418 is fixedly mounted in overall framework mechanism 3.
Described haul mechanism 5 is that transport servomotor 501 is fixedly mounted on motor mounting plate 502, motor mounting plate 502 are fixed in overall framework mechanism 3, and servo motor shaft 505 is arranged on Timing Belt fixed plate 507 by synchronous pulley I 504 On, Timing Belt fixed plate 507 is arranged on installing plate 532, and installing plate 532 is fixedly mounted on exchange frame mechanism 3;Servo is same 503 one end of step band are arranged on the transport output shaft of servomotor 501, and the other end is arranged on synchronous pulley 504 I, Timing Belt 531 Two ends are separately mounted on synchronous pulley II 506 and synchronous pulley III 514, and synchronous pulley III 514 is fixedly mounted on belt wheel and fixes On plate I 515, belt wheel fixed plate I 515 is mounted by means of bolts in overall framework mechanism 3, and synchronous pulley IV 516 is fixed on In belt wheel fixed plate II 517, for the fixation of another Timing Belt 531;The motor shaft of lifting motor 513 is connected to worm and gear and sets Worm and gear lifting motor is constituted on standby 511, worm and gear lifting motor is fixedly mounted on upper shifting board 509, worm and gear Lifting motor output end is arranged on elevator wheel axle 528, and elevator wheel axle 528 is arranged in elevator wheel 529, elevator wheel 529 are fixedly mounted on upper shifting board 509 by roller installing plate 512;The both sides of overall framework mechanism 3 are installed by limit switches 508 are used to limit transport establishment's stroke;Four Timing Belt arm-ties 510, eight shifting rollers 530 are installed on upper shifting board 509 The lower end of upper shifting board 509 is fixedly mounted on, six hollow shafts 519 are arranged in upper shifting board 509, and lower shifting board 526 passes through Axle sleeve 518 is arranged in hollow shaft 519;Suspension hook telescopic cylinder 527 is fixedly mounted in suspension hook fixed plate 523, and suspension hook 524 is fixed In suspension hook fixed plate 523, suspension hook fixed plate 523 passes through mobile sliding block 522 and is arranged on fixed guide rail 525, and fixation is led Rail 525 is mounted by means of bolts on lower shifting board 526, and suspender belt fixing axle 520 is arranged in suspender belt fixed plate 521, suspender belt Fixed plate 521 is mounted by means of bolts on lower shifting board 526.
The beneficial effects of the utility model are:The automation of Barrel of Hydraulic Cylinders cleaning is realized, workman's work can be reduced Intensity, reduces scavenging period, and because the cavitation of ultrasonic wave cleaning can make clean rate reach more than 97%, with efficient The effect of cleaning.Produce ul-trasonic irradiation in the cleaning fluid in rinse bath through ultrasonic generator effect, existed using ultrasonic wave Cavitation, acceleration effect and direct flow effect in liquid directly, are indirectly acted on liquid and dirt, make crud layer quilt Disperse, emulsify, peel off and reach cleaning purpose.Labour intensity is low, decontamination rate is high, cleaning performance is good.And four can be realized Cleaning and drying functions, greatly shorten the working time while groove, raise labour efficiency.And the cleaning fluid of cleaned groove discharge Into reservoir, greasy dirt impurity is filtered out through oil skimming machine, the iron filings during magnet is used to adsorb cleaning fluid are placed in liquid storage trench bottom Dirt and other impurities is filtered out by filter Deng impurity, after being extracted through water pump, recycling for cleaning fluid can be realized.Tool Have the advantages that cleaning efficiency is high, it is high to clean rate, pollute small.
Brief description of the drawings
Accompanying drawing described herein is used for providing being further understood to of the present utility model, constitutes the part of the application, Illustrative example of the present utility model and its illustrate for explaining the utility model, do not constitute to improper limit of the present utility model It is fixed.
Fig. 1 is dimensional structure diagram of the present utility model;
Fig. 2 is the structural representation of ultrasonic generator of the present utility model;
Fig. 3 is transport trolley general assembly structural representation of the present utility model;
Fig. 4 is overall framework mechanism structure schematic diagram of the present utility model;
Fig. 5 is sound wave wiper mechanism of the present utility model, the structural representation of reservoir general structure;
Fig. 6 is the structural representation of haul mechanism of the present utility model.
In figure:1st, ultrasonic generator;101st, there is power supply in ultrasonic wave;102nd, ultrasonic transducer;2nd, transport trolley General assembly;201st, upper/discharging transport trolley;202nd, cleaning part Barrel of Hydraulic Cylinders;203rd, basket general assembly is cleaned;3rd, overall framework mechanism; 301st, steel body framework;302nd, coaming plate;303rd, lucite;304th, there is power supply rack in ultrasonic wave;305th, lower margin;306th, detect Switch frame;4th, reservoir general structure;401st, rinse bath is decontaminated;402nd, water inlet I;403rd, water inlet II;404th, magnetic valve; 405th, overfall;406th, liquid level gauge;407th, filter;408th, reservoir;409th, steel band type oil skimming machine;410th, discharge outlet;411、 Oil discharge pipe;412nd, ball valve I;413rd, water pump;414th, ball valve II;415th, connecting tube;416th, leakage fluid dram;417th, heater;418、 Bracket;419th, ball valve III;420th, discharging tube;421st, air blower;422nd, ventilation shaft;423rd, support frame;424th, air outlet;425、 Air inlet;426th, switching cylinder;427th, hot-air seasoning groove;428th, fixed frame;429th, sealed platform cover;430th, rinse bath is rinsed; 431st, antirust rinse bath;5th, haul mechanism;501st, servomotor is transported;502nd, motor mounting plate;503rd, servo synchronization band;504、 Synchronous pulley I;505th, servo motor shaft;506th, synchronous pulley II;507th, Timing Belt fixed plate;508th, limit switch;509th, on Movable plate;510th, Timing Belt arm-tie;511st, worm and gear equipment;512nd, roller installing plate;513rd, lifting motor;514th, Timing Belt Wheel III;515th, belt wheel fixed plate I;516th, synchronous pulley IV;517th, belt wheel fixed plate II;518th, axle sleeve;519th, hollow shaft;520、 Suspender belt fixing axle;521st, suspender belt fixed plate;522nd, mobile sliding block;523rd, suspension hook fixed plate;524th, suspension hook;525th, fixed guide rail; 526th, lower shifting board;527th, suspension hook telescopic cylinder;528th, elevator wheel axle;529th, elevator wheel;530th, shifting roller;531st, it is same Step band;532nd, installing plate.
Specific embodiment
Detailed content of the present utility model and its specific embodiment are further illustrated below in conjunction with the accompanying drawings.
Referring to shown in Fig. 1 to Fig. 6, the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders of the present utility model is main To include that framework totality, ultrasonic generator, upper/discharging transport trolley general assembly, haul mechanism, ultrasonic wave cleaning part are whole Body, reservoir overall structure six are most of.The cleaning part is overall mainly to be had:Decontamination rinse bath, antirust rinse bath, rinsing are clear Washing trough, hot-air seasoning groove.Liquid storage overall structure is by one or two groove circulating oil filtering parts, the 3rd groove filtration cycle part, air blower, baking Main road, reservoir bracket composition.Ul-trasonic irradiation is produced in the cleaning fluid in rinse bath, profit through ultrasonic generator effect Liquid and dirt directly, are indirectly acted on ultrasonic wave cavitation in a liquid, acceleration effect and direct flow effect, Crud layer is set to be disperseed, emulsified, peeled off and reach cleaning purpose.Labour intensity is low, decontamination rate is high, cleaning performance is good.And energy Cleaning and drying functions while four grooves are enough realized, the working time is greatly shortened, raised labour efficiency.And cleaned groove row The cleaning fluid for going out enters reservoir, and greasy dirt impurity is filtered out through oil skimming machine, and placing magnet in liquid storage trench bottom is used to adsorb cleaning The impurity such as the iron filings in liquid, dirt and other impurities is filtered out after being extracted through water pump by filter, can realize cleaning fluid Recycle.This device has the advantages that cleaning efficiency is high, it is high to clean rate, pollutes small.
Automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders of the present utility model, including ultrasonic generator 1, Transport trolley general assembly 2, overall framework mechanism 3, ultrasonic cleaning agency, reservoir general structure 4, haul mechanism 5, the ultrasound Wave generating device 1, transport trolley general assembly 2, reservoir general structure 4, haul mechanism 5 are separately fixed in overall framework mechanism 3, The ultrasonic wave cleaning part is separately positioned on ground.
Shown in Figure 2, there is power supply 101 and be fixedly mounted on cleaning in described ultrasonic generator 1 by ultrasonic wave The evenly distributed ultrasonic transducer 102 of the bottom outside of groove 401 is constituted, and the ultrasonic wave occurs power supply 101 and is placed in ultrasonic wave On generation power supply rack 304.
It is shown in Figure 3, described transport trolley general assembly 2 include upper/discharging transport trolley 201, cleaning basket general assembly 203, Cleaning part Barrel of Hydraulic Cylinders 202, cleaning basket general assembly 203 is arranged on upper/discharging transport trolley 201, the cleaning part liquid Cylinder pressure cylinder barrel 202 is placed on inside cleaning basket general assembly 203.
Shown in Figure 4, described overall framework mechanism 3 is:The surface of steel body framework 301 is installed by coaming plate 302, organic glass Glass 303, the inside of steel body framework 301 is installed ultrasonic wave and power supply rack 304 occurs, and 2 are provided with the base plate of steel body framework 301 Individual detection switch frame 306, the bottom of steel body framework 301 sets 16 lower margins 305.
Shown in Figure 5, described ultrasonic cleaning agency includes decontamination rinse bath 401, antirust rinse bath 431, rinsing Rinse bath 430, hot-air seasoning groove 427, are respectively used to part Barrel of Hydraulic Cylinders to be cleaned(202)Cleaning, antirust, rinsing and dry Dry dehumidifying;Described reservoir general structure 4 is by the one or two groove circulating oil filtering part, the 3rd groove filtration cycle part, air blower 421st, drying pipeline 422, reservoir bracket 418 are constituted;One or two groove circulating filtration part and the 3rd groove circulating filtration part are used In the circulating filtration of cleaning fluid, reuse cleaning fluid, it is heat that air blower 421 links together with drying pipeline 422 Wind drying tank 427 provides wind energy, for the drying and processing of cleaning part Barrel of Hydraulic Cylinders 202, the one or two filtration cycle part and the Two cyclic parts and air blower 421 are fixed on reservoir bracket 418, and reservoir bracket 418 is fixedly mounted on overall framework machine On structure 3.
Decontamination rinse bath 401 top is provided with the water inlet II 403 controlled by magnetic valve 404, bottom be funnel-form and Leakage fluid dram 416 is provided with, the discharging tube being connected with leakage fluid dram 416 is provided with ball valve II 414;Decontamination rinse bath 401 top side sets There is overfall 405 to be communicated with the reservoir 408 of reservoir general structure 4;Reservoir 408 is provided with steel band type oil skimming machine 409, storage The downside of liquid bath 408 is provided with discharge outlet 410, and discharge outlet 410 is connected with the lower port of water pump 413, and water pump 413 is fixed on bracket 418, The upper port of water pump 413 is connected by connecting tube 415 with the right side pipeline of filter 407, the left side pipeline of filter 407 with decontamination The water inlet I 402 that the top of rinse bath 401 is set is communicated;Bottom is provided with oil discharge pipe 411 in reservoir 408, pacifies in oil discharge pipe 411 Equipped with ball valve I 412;The decontamination bottom outside of rinse bath 401 is provided with ultrasonic transducer 102, is provided with the decontamination cell body of rinse bath 401 Heater 417, and cell body inner side is provided with liquid level gauge 406;Decontamination rinse bath 401 is arranged on support frame 423, support frame 423 have lower margin, and reservoir 408 is fixedly mounted on bracket 418, and bracket 418 is fixed in overall framework mechanism 3.
The described top of antirust rinse bath 431 is provided with the water inlet II 403 controlled by magnetic valve 404, and bottom is funnel-form And leakage fluid dram 416 is provided with, the discharging tube being connected with leakage fluid dram 416 is provided with ball valve II 414;The top side of antirust rinse bath 431 Overfall 405 is provided with to be communicated with the reservoir 408 of reservoir general structure 4;Reservoir 408 is provided with steel band type oil skimming machine 409, The downside of reservoir 408 is provided with discharge outlet 410, and discharge outlet 410 is connected with the side of water pump 413, and water pump 413 is fixed on bracket 418, The opposite side of water pump 413 is connected with the lower lateral line 415 of filter 407, lateral line and antirust rinse bath 431 on filter 407 The water inlet I 402 that top is set is communicated;The bottom outside of antirust rinse bath 431 is provided with ultrasonic transducer 102, and the antirust is clear Heater 417 is provided with the cell body of washing trough 431, and cell body inner side is provided with liquid level gauge 406;Antirust rinse bath 431 is arranged on branch On support 423, support frame 423 has lower margin, and reservoir 408 is fixedly mounted on bracket 418, and bracket 418 is fixed on totality On frame mechanism 3.
Described rinsing rinse bath 430 top is provided with the water inlet II 403 controlled by magnetic valve 404, and bottom is funnel-form And leakage fluid dram 416 is provided with, the discharging tube being connected with leakage fluid dram 416 is provided with ball valve II 414;Rinsing rinse bath 430 top side Overfall 405 is provided with to be communicated with the reservoir 408 of reservoir general structure 4;The downside of reservoir 408 is provided with discharge outlet 410, draining Mouth 410 is connected with the side of water pump 413, and water pump 413 is fixed on bracket 418, under the opposite side and filter 407 of water pump 413 Lateral line 415 is connected, and the water inlet I 402 that lateral line is set with rinsing rinse bath 430 top on filter 407 is communicated;Rinsing is clear The bottom outside of washing trough 430 is provided with ultrasonic transducer 102, and heater 417 is provided with the rinsing cell body of rinse bath 430, and The outer inner side of the cell body is provided with liquid level gauge 406, and rinsing rinse bath 430 is arranged on support frame 423, is provided with ground under support frame 423 Pin, reservoir 408 is fixedly mounted on bracket 418, and bracket 418 is fixed in overall framework mechanism 3.
The described side wall bottom side of hot-air seasoning groove 427 is provided with air inlet 425, air inlet 425 and is provided with heater use In the air that heating enters in hot-air seasoning groove 427, hot-air seasoning groove 427 is provided with sealed platform cover 429, on sealed platform cover 429 It is provided with and is secured to connected switching cylinder 426, switching cylinder 426 is arranged on fixed frame 428;Air inlet 425 and drum The air port of blower fan 421 is communicated, and the opposite side of air blower 421 is communicated by ventilation shaft 422 with the air outlet 424 of hot-air seasoning groove 427, heat The bottom of wind drying tank 427 is provided with discharging tube 420, and ball valve III 419 is provided with discharging tube 420;Hot-air seasoning groove 427 is arranged on branch On support 423, air blower 421 is fixed on bracket 418, and bracket 418 is fixedly mounted in overall framework mechanism 3.
Shown in Figure 6, described haul mechanism 5 is that transport servomotor 501 is fixedly mounted on motor mounting plate 502 On, motor mounting plate 502 is fixed in overall framework mechanism 3, and servo motor shaft 505 is arranged on synchronous by synchronous pulley I 504 In band fixed plate 507, Timing Belt fixed plate 507 is arranged on installing plate 532, and installing plate 532 is fixedly mounted on exchange bare bones On structure 3;503 one end of servo synchronization band are arranged on the transport output shaft of servomotor 501, and the other end is arranged on synchronous pulley 504 I On, the two ends of Timing Belt 531 are separately mounted on synchronous pulley II 506 and synchronous pulley III 514, and synchronous pulley III 514 fixes peace In belt wheel fixed plate I 515, belt wheel fixed plate I 515 is mounted by means of bolts in overall framework mechanism 3, synchronous pulley IV 516 are fixed in belt wheel fixed plate II 517, for the fixation of another Timing Belt 531;The motor shaft connection of lifting motor 513 Worm and gear lifting motor is constituted in worm and gear equipment 511, worm and gear lifting motor is fixedly mounted on upper shifting board 509 On, worm and gear lifting motor output end is arranged on elevator wheel axle 528, and elevator wheel axle 528 is arranged on elevator wheel 529 On, elevator wheel 529 is fixedly mounted on upper shifting board 509 by roller installing plate 512;Install the both sides of overall framework mechanism 3 Limit switches 508 are used to limit transport establishment's stroke;Four Timing Belt arm-ties 510, eight shiftings are installed on upper shifting board 509 Dynamic roller 530 is fixedly mounted on the lower end of upper shifting board 509, and six hollow shafts 519 are arranged in upper shifting board 509, lower movement Plate 526 is arranged in hollow shaft 519 by axle sleeve 518;Suspension hook telescopic cylinder 527 is fixedly mounted in suspension hook fixed plate 523, is hung Hook 524 is fixedly mounted in suspension hook fixed plate 523, and suspension hook fixed plate 523 passes through mobile sliding block 522 and is arranged on fixed guide rail 525 On, fixed guide rail 525 is mounted by means of bolts on lower shifting board 526, and suspender belt fixing axle 520 is arranged on suspender belt fixed plate On 521, suspender belt fixed plate 521 is mounted by means of bolts on lower shifting board 526.
Referring to shown in Fig. 1 to Fig. 6, the course of work of the present utility model is as follows:
Switch on power, for equipment provides electric power, design specified parameter, cleaning part Barrel of Hydraulic Cylinders 202 is positioned over clearly In washing basket general assembly 203, cleaning basket general assembly 203 is placed on feeding transport trolley 201, and feeding transport trolley 201 is pushed To specified location.When the inductor on the bottom side detection switch frame 306 of framework general structure 3 senses feeding transport trolley After 201 reach, lifting motor 513 is rotated forward, and suspension hook 524 drops to specified location, the positive ventilation suspension hook of suspension hook telescopic cylinder 527 524 are opened to both sides and catch on cleaning basket general assembly 203, and lifting motor 513 is inverted, and cleaning basket general assembly 203 rises to specified location, Lifting motor 513 is stopped operating, and transport servomotor 501 is rotated forward, and cleaning basket general assembly 203 is moved right to decontamination rinse bath 401 Surface, then transport the stop motion of servomotor 501, lifting motor 513 rotated forward, and cleaning part Barrel of Hydraulic Cylinders 202 is transported Deliver in decontamination rinse bath 401.Cleaning part Barrel of Hydraulic Cylinders 202 is cleaned under ultrasonic cavitation effect, the timing of cleaning one Between after, lifting motor 513 is inverted, and cleaning basket general assembly 203 rises, and when rising to specified location, lifting motor 513 stops operating, Transport servomotor 501 is rotated forward, and cleaning basket general assembly 203 continues to move right to the top of antirust rinse bath 431.Transport servo electricity The stop motion of machine 501, lifting motor 513 is rotated forward puts to antirust rinse bath 431 cleaning in the key, and lifting motor 501 stops turning Dynamic, the opposite side of suspension hook telescopic cylinder 527 ventilation, suspension hook 524 departs from cleaning basket general assembly 203 to contract, and lifting motor 513 is inverted Suspension hook 524 is driven to move up to specified location, transport servomotor 501 is inverted, and suspension hook 524 is transported to second cleaning basket The top of general assembly 203, then suspension hook 524 drop to the inner side of second cleaning basket general assembly 203, suspension hook telescopic cylinder 527 is ventilated Suspension hook 524 opens and tangles second cleaning basket general assembly 203, as first cleaning basket general assembly 203, second cleaning basket general assembly Cleaning part Barrel of Hydraulic Cylinders 202 in 203 is cleaned in being transported to decontamination rinse bath 401, and suspension hook 524 then returns to decontamination clearly The top of washing trough 401, transport servomotor 501 rotates forward the top that suspension hook 524 is transported to antirust rinse bath 431, lifting motor 513 rotating forward suspension hooks 524 drop to the vicinity of first cleaning basket general assembly 203 in antirust rinse bath 431, and suspension hook stretches gas The ventilation of cylinder 527 is opened and tangles cleaning basket general assembly 1, and the reversion suspension hook 524 of lifting motor 513 rises first cleaning basket is total Fill 203 hang and rise to specified location after, the stop motion of lifting motor 513, transport servomotor 501 rotates forward first cleaning basket general assembly 203 tops for being transported to rinsing rinse bath 430, transport servomotor 501 is stopped operating, and lifting motor 513 is rotated forward first Individual cleaning basket general assembly 203 is dropped in rinsing rinse bath 430, and the ventilation rear hanger 524 of suspension hook telescopic cylinder 527 shrinks and departs from first Individual cleaning basket general assembly 203, the reversion suspension hook 524 of lifting motor 513 rises to specified location, same second cleaning basket general assembly 203 Rust cleaning rinse bath 431 is transported to from decontamination rinse bath 401, then suspension hook 524 returns to origin to the 3rd cleaning basket general assembly 203 Transported and be transported in decontamination rinse bath 401, then suspension hook 524 is transported to the top of rinsing rinse bath 430, while hot Switching cylinder 426 on wind drying tank 427 is ventilated and opens the sealed platform cover 429 on drying tank 427, and lifting motor 513 is rotated forward Suspension hook 524 is transferred and delivers to the inner side of first cleaning basket general assembly 203, suspension hook telescopic cylinder 527 is ventilated and suspension hook is opened the One cleaning basket general assembly 203 is tangled, and lifting motor 501 is inverted and for first cleaning basket general assembly 203 to be raised up to specified location, then Transport servomotor 501 rotates forward the surface that first cleaning basket general assembly 203 is transported to hot-air seasoning groove 427, transports servo Motor 501 stops operating, and lifting motor 501 is rotated forward transfers to hot-air seasoning groove 427 first cleaning basket general assembly 203, hangs The opposite side of hook telescopic cylinder 527 ventilation suspension hook 524 shrinks and departs from first cleaning basket general assembly 203, and the reversion of lifting motor 501 will hang Hook 524 returns to the surface of hot-air seasoning groove 427, and another passage of switching cylinder 426 ventilation on hot-air seasoning groove 427 will Sealed platform cover 429 is closed, by being fixed on the air blower 421 on the bracket 418 of reservoir 408 for it provides wind regime, by being located at The heater 417 of the side of hot-air seasoning groove 427 is heated to air, and air blower 421 is input into wind becomes hot-air input Cleaning part Barrel of Hydraulic Cylinders 202 is dried in hot-air seasoning groove 427.Then by second in antirust rinse bath 431 Cleaning basket general assembly 203 is transported in rinsing rinse bath 430, and the 3rd cleaning basket general assembly 203 decontaminated in rinse bath 401 is transported To antirust rinse bath 431, next cleaning politics, economics, organization, and ideology washing basket general assembly 203 in home position is transported in decontamination rinse bath 401.Then hang Hook 524 is transported to the surface of hot-air seasoning groove 427, and the switching cylinder 426 on hot-air seasoning groove 427 is ventilated sealed platform cover 429 open, and lifting motor 513 drops to the inner side of first cleaning basket general assembly 203, and suspension hook telescopic cylinder 527 is ventilated suspension hook 524 open and tangle first cleaning basket general assembly 203, lifting motor 513 invert first cleaning basket general assembly 203 is hung rise to it is specified Position, lifting motor 513 is stopped operating, and transport servomotor 501 is rotated forward to the right to be transported to first cleaning basket general assembly 203 and unloaded The surface of trolley 201,513 times generals who has surrendered of lifting motor, first cleaning basket general assembly 203 is hung and is sent on dump car 201, is hung The ventilation suspension hook 524 of hook telescopic cylinder 527 is shunk and departs from first cleaning basket general assembly 203, and lifting motor 513 is inverted suspension hook 524 Specified location is risen to, dump car 201 is exited, complete cleaning part Barrel of Hydraulic Cylinders 202 in first cleaning basket general assembly 203 Cleaning, then suspension hook 524 by second cleaning basket general assembly 203 from rinsing rinse bath 430 be transported to hot-air seasoning groove 427, switching cylinder 426 is reversely ventilated, and sealed platform cover 429 is closed, by the 3rd cleaning basket general assembly 203 by antirust rinse bath 431 It is transported in the clear groove 430 of rinsing, the 4th cleaning basket general assembly 203 is transported to antirust rinse bath 431 by decontamination rinse bath 401, The 5th cleaning basket general assembly 203 for being located at initial position is transported in decontamination rinse bath 401.To cleaning part Barrel of Hydraulic Cylinders 202 carry out continuous wash, due to that can realize four cleaning baskets general assembly 203 in four rinse baths to cleaning part Barrel of Hydraulic Cylinders The purpose of 202 cleanings simultaneously, greatly shortens scavenging period, reduces labour intensity.And it is fixed on the reservoir on bracket 418 Degreasing unit is provided with 408, when position of the cleaning fluid in rinse bath higher than liquid level gauge 406, the cleaned groove of cleaning fluid overflows Head piece 405 is discharged into reservoir 408, and greasy dirt is filtered out through oil skimming machine 409 into the cleaning fluid in reservoir 408, filters out The cleaning fluid of greasy dirt is extracted to filter 407 by water pump 413 through the bottom discharge of reservoir 408 mouthful 410 and filters out the impurity such as dirt, The water inlet I 402 on the cleaned groove of cleaning fluid after being filtered through filter 407 is returned in rinse bath, can realize cleaning fluid Recycle.
Preferred embodiment of the present utility model is the foregoing is only, the utility model is not limited to, for ability For the technical staff in domain, the utility model can have various modifications and variations.All any modifications made to the utility model, Equivalent, improvement etc., should be included within protection domain of the present utility model.

Claims (9)

1. a kind of automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders, it is characterised in that:Including ultrasonic generator (1), transport trolley general assembly(2), overall framework mechanism(3), ultrasonic cleaning agency, reservoir general structure(4), haul mechanism (5), the ultrasonic generator(1), transport trolley general assembly(2), reservoir general structure(4), haul mechanism(5)It is solid respectively It is scheduled on overall framework mechanism(3)On, the ultrasonic wave cleaning part is separately positioned on ground.
2. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 1, it is characterised in that:It is described Ultrasonic generator(1)There is power supply by ultrasonic wave(101)And it is fixedly mounted on rinse bath(401)Bottom outside it is uniform The ultrasonic transducer of arrangement(102)There is power supply in composition, the ultrasonic wave(101)It is placed in ultrasonic wave and power supply rack occurs (304)On.
3. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 1, it is characterised in that:It is described Transport trolley general assembly(2)Including upper/discharging transport trolley(201), cleaning basket general assembly(203), cleaning part Barrel of Hydraulic Cylinders (202), the cleaning basket general assembly(203)Installed in upper/discharging transport trolley(201)On, the cleaning part Barrel of Hydraulic Cylinders (202)It is placed on cleaning basket general assembly(203)It is internal.
4. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 1, it is characterised in that:It is described Overall framework mechanism(3)It is:Steel body framework(301)Surface install coaming plate(302), lucite(303), the steel body frame Frame(301)Inside install ultrasonic wave occur power supply rack(304), steel body framework(301)Base plate on 2 detections are installed Switch frame(306), steel body framework(301)Bottom set 16 lower margins(305).
5. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 1, it is characterised in that:It is described Ultrasonic cleaning agency include decontamination rinse bath(401), antirust rinse bath(431), rinsing rinse bath(430), hot-air seasoning Groove(427), described reservoir general structure(4)By the one or two groove circulating oil filtering part, the 3rd groove filtration cycle part, air blast Machine(421), drying pipeline(422), reservoir bracket(418)Composition;One or two groove circulating filtration part and the 3rd groove are circulated throughout Filter part is used for the circulating filtration of cleaning fluid, air blower(421)With drying pipeline(422)It is hot-air seasoning groove to link together (427) wind energy is provided, for cleaning part Barrel of Hydraulic Cylinders(202)Drying and processing, the one or two filtration cycle part and second is followed Loop section and air blower(421)It is fixed on reservoir bracket(418)On, reservoir bracket(418)It is fixedly mounted on overall framework Mechanism(3)On;
The decontamination rinse bath(401)Top is provided with by magnetic valve(404)The water inlet II of control(403), bottom is funnel-form And it is provided with leakage fluid dram(416), with leakage fluid dram(416)The discharging tube of connection is provided with ball valve II(414);Decontamination rinse bath(401) Top side is provided with overfall(405)With reservoir general structure(4)Reservoir(408)Communicate;Reservoir(408)It is provided with Steel band type oil skimming machine(409), reservoir(408)Downside is provided with discharge outlet(410), discharge outlet(410)With water pump(413)Lower port It is connected, water pump(413)It is fixed on bracket(418)On, water pump(413)Upper port pass through connecting tube(415)With filter(407) Right side pipeline be connected, filter(407)Left side pipeline and decontamination rinse bath(401)The water inlet I that top is set(402)Phase It is logical;Reservoir(408)Middle bottom is provided with oil discharge pipe(411), oil discharge pipe(411)On ball valve I is installed(412);Decontamination rinse bath (401)Bottom outside is provided with ultrasonic transducer(102), decontaminate rinse bath(401)Heater is provided with cell body(417), and Cell body inner side is provided with liquid level gauge(406);Decontamination rinse bath(401)Installed in support frame(423)On, support frame(423)Divide into There are lower margin, reservoir(408)It is fixedly mounted on bracket(418)On, bracket(418)It is fixed on overall framework mechanism(3)On.
6. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 5, it is characterised in that:It is described Antirust rinse bath(431)Top is provided with by magnetic valve(404)The water inlet II of control(403), bottom is funnel-form and is provided with Leakage fluid dram(416), with leakage fluid dram(416)The discharging tube of connection is provided with ball valve II(414);Antirust rinse bath(431)Top one Side is provided with overfall(405)With reservoir general structure(4)Reservoir(408)Communicate;Reservoir(408)It is provided with steel band type Oil skimming machine(409), reservoir(408)Downside is provided with discharge outlet(410), discharge outlet(410)With water pump(413)Side is connected, water Pump(413)It is fixed on bracket(418)On, water pump(413)Opposite side and filter(407)Lower lateral line(415)It is connected, mistake Filter(407)Upper lateral line and antirust rinse bath(431)The water inlet I that top is set(402)Communicate;Antirust rinse bath(431) Bottom outside is provided with ultrasonic transducer(102), the antirust rinse bath(431)Heater is provided with cell body(417), and should Cell body inner side is provided with liquid level gauge(406);Antirust rinse bath(431)Installed in support frame(423)On, support frame(423)Have Lower margin, reservoir(408)It is fixedly mounted on bracket(418)On, bracket(418)It is fixed on overall framework mechanism(3)On.
7. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 5, it is characterised in that:It is described Rinsing rinse bath(430)Top is provided with by magnetic valve(404)The water inlet II of control(403), bottom is funnel-form and is provided with Leakage fluid dram(416), with leakage fluid dram(416)The discharging tube of connection is provided with ball valve II(414);Rinsing rinse bath(430)Top one Side is provided with overfall(405)With reservoir general structure(4)Reservoir(408)Communicate;Reservoir(408)Downside is provided with draining Mouthful(410), discharge outlet(410)With water pump(413)Side is connected, water pump(413)It is fixed on bracket(418)On, water pump(413)'s Opposite side and filter(407)Lower lateral line(415)It is connected, filter(407)Upper lateral line and rinsing rinse bath(430)On The water inlet I that portion is set(402)Communicate;Rinsing rinse bath(430)Bottom outside is provided with ultrasonic transducer(102), the drift Wash down washing trough(430)Heater is provided with cell body(417), and the outer inner side of the cell body is provided with liquid level gauge(406), rinse rinse bath (430)Installed in support frame(423)On, support frame(423)Under lower margin, reservoir are installed(408)It is fixedly mounted on bracket (418)On, bracket(418)It is fixed on overall framework mechanism(3)On.
8. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 5, it is characterised in that:It is described Hot-air seasoning groove(427)Side wall bottom side is provided with air inlet(425), air inlet(425)Heater is inside installed for heating Into hot-air seasoning groove(427)Interior air, hot-air seasoning groove(427)It is provided with sealed platform cover(429), sealed platform cover(429) On be provided with and be secured to connected switching cylinder(426), switching cylinder(426)Installed in fixed frame(428)On;Air inlet (425)With air blower(421)Air port communicates, air blower(421)Opposite side passes through ventilation shaft(422)With hot-air seasoning groove (427)Air outlet(424)Communicate, hot-air seasoning groove(427)Bottom is provided with discharging tube(420), discharging tube(420)On ball is installed Valve III(419);Hot-air seasoning groove(427)Installed in support frame(423)On, air blower(421)It is fixed on bracket(418)On, support Frame(418)It is fixedly mounted on overall framework mechanism(3)On.
9. the automated ultrasonic cleaning equipment for Barrel of Hydraulic Cylinders according to claim 1, it is characterised in that:It is described Haul mechanism(5)It is transport servomotor(501)It is fixedly mounted on motor mounting plate(502)On, motor mounting plate(502)Gu It is scheduled on overall framework mechanism(3)On, servo motor shaft(505)By synchronous pulley I(504)Installed in Timing Belt fixed plate (507)On, Timing Belt fixed plate(507)Installed in installing plate(532)On, installing plate(532)It is fixedly mounted on exchange bare bones Structure(3)On;Servo synchronization band(503)One end is arranged on transport servomotor(501)On output shaft, the other end is arranged on Timing Belt Wheel(504)On I, Timing Belt(531)Two ends are separately mounted to synchronous pulley II(506)With synchronous pulley III(514)On, Timing Belt Wheel III(514)It is fixedly mounted on belt wheel fixed plate I(515)On, belt wheel fixed plate I(515)It is mounted by means of bolts on totality Frame mechanism(3)On, synchronous pulley IV(516)It is fixed on belt wheel fixed plate II(517)On;Lifting motor(513)Motor shaft It is connected to worm and gear equipment(511)Upper composition worm and gear lifting motor, worm and gear lifting motor is fixedly mounted on shifting Dynamic plate(509)On, worm and gear lifting motor output end is arranged on elevator wheel axle(528)On, elevator wheel axle(528)Install In elevator wheel(529)On, elevator wheel(529)By roller installing plate(512)It is fixedly mounted on upper shifting board(509)On; Overall framework mechanism(3)Both sides are installed by limit switches(508)For limiting transport establishment's stroke;Upper shifting board(509)Upper peace Equipped with four Timing Belt arm-ties(510), eight shifting rollers(530)It is fixedly mounted on upper shifting board(509)Lower end, six skies Heart axle(519)Installed in upper shifting board(509)In, lower shifting board(526)By axle sleeve(518)Installed in hollow shaft(519)On; Suspension hook telescopic cylinder(527)It is fixedly mounted on suspension hook fixed plate(523)On, suspension hook(524)It is fixedly mounted on suspension hook fixed plate (523)On, suspension hook fixed plate(523)By mobile sliding block(522)Installed in fixed guide rail(525)On, fixed guide rail(525)It is logical Cross bolt and be fixedly mounted on lower shifting board(526)On, suspender belt fixing axle(520)Installed in suspender belt fixed plate(521)On, suspender belt is solid Fixed board(521)It is mounted by means of bolts on lower shifting board(526)On.
CN201621289419.4U 2016-11-29 2016-11-29 For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders Expired - Fee Related CN206240854U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621289419.4U CN206240854U (en) 2016-11-29 2016-11-29 For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621289419.4U CN206240854U (en) 2016-11-29 2016-11-29 For the automated ultrasonic cleaning equipment of Barrel of Hydraulic Cylinders

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106334690A (en) * 2016-11-29 2017-01-18 吉林大学 Automatic Ultrasonic Cleaning Equipment for Hydraulic Cylinder
CN107262427A (en) * 2017-06-20 2017-10-20 刘大伟 A kind of cleaning device for medical appliance
CN107470267A (en) * 2017-09-26 2017-12-15 镇江金利源轴承有限公司 A kind of streamline of bearing cleaning

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106334690A (en) * 2016-11-29 2017-01-18 吉林大学 Automatic Ultrasonic Cleaning Equipment for Hydraulic Cylinder
CN107262427A (en) * 2017-06-20 2017-10-20 刘大伟 A kind of cleaning device for medical appliance
CN107470267A (en) * 2017-09-26 2017-12-15 镇江金利源轴承有限公司 A kind of streamline of bearing cleaning

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Granted publication date: 20170613

Termination date: 20181129