CN206238416U - A kind of reconstituted tobacco coating weight online detection and control system - Google Patents
A kind of reconstituted tobacco coating weight online detection and control system Download PDFInfo
- Publication number
- CN206238416U CN206238416U CN201621171824.6U CN201621171824U CN206238416U CN 206238416 U CN206238416 U CN 206238416U CN 201621171824 U CN201621171824 U CN 201621171824U CN 206238416 U CN206238416 U CN 206238416U
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- coating
- scanning support
- qcs
- reconstituted tobacco
- active stations
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Abstract
A kind of reconstituted tobacco coating weight online detection and control system, including scanning support (2) and its switch board (3), GES sensor (6) after scanning support (1) before the coating that is arranged on reconstituted tobacco chip base fortune dexter feeder and coating, break paper signal transducer (7), the QCS active stations (4) being connected with scanning support information after scanning support before coating and coating, with the server (5) that switch board (3), QCS active stations (4), GES sensor (6), disconnected paper signal transducer (7) carry out information exchange；The information exchange of scanning support (2) is transmitted by Ethernet after QCS active stations (4) and the preceding scanning support (1) of coating and coating；Switch board (3), QCS active stations (4), GES sensor (6), disconnected paper signal transducer (7) are transmitted with the information exchange of server (5) by Ethernet.The utility model can in real time reflect coating weight transient change situation and timely automated adjustment is controlled, and can largely reduce manual sampling frequency, lifts the operation stability of coating system, accuracy of detection is improved, so as to lift reconstituted tobacco quality stability.
Description
Technical field
The utility model belongs to papermaking-method reconstituted tobaccos production control technology field.
Background technology
The coating weight detection of existing reconstituted tobacco coating line is nearly all utilized in line grab sample, offline inspection
Mode, detection cycle is long, and detection workload is big, and the sampling frequency is small, and sampling amount is small, it is impossible to reflect coating weight transient change situation,
Directiveness to production is not strong.It is right with the continuous lifting to reconstituted tobacco industry production technical merit and product quality requirement
Influence the key index of product quality to realize on-line checking and control, become more and more important.Therefore new technological means is needed
Solved.
The content of the invention
The purpose of this utility model be in order to solve prior art presence deficiency and providing one kind can reflect coating weight wink
When situation of change, coating weight accuracy of detection is high, control effect is good, detection cycle is short, the less reconstituted tobacco of detection workload is applied
Cloth amount online detection and control system.
The purpose of this utility model is realized by following control technology scheme.
A kind of reconstituted tobacco coating weight online detection and control system, including be arranged on reconstituted tobacco chip base fortune dexter feeder
Swept before scanning support and its switch board, GES sensor, disconnected paper signal transducer, with coating after the preceding scanning support of coating and coating
The QCS active stations of scanning support information connection after retouching frame and being coated with, with switch board, QCS active stations, GES sensor, disconnected paper
Signal transducer carries out the server of information exchange；The information of scanning support is handed over after QCS active stations and the preceding scanning support of coating and coating
Mutually transmitted by Ethernet；The information of switch board, QCS active stations, GES sensor, disconnected paper signal transducer and server is handed over
Mutually transmitted by Ethernet.
The utility model can in real time reflect coating weight transient change situation and timely automated adjustment is controlled, and can largely subtract
Few manual sampling frequency, lifts the operation stability of coating system, accuracy of detection is improved, so as to lift reconstituted tobacco steady quality
Property.
Brief description of the drawings
Fig. 1 is the utility model control system control principle block diagram.
Specific embodiment
Reconstituted tobacco coating weight online detection and control system as shown in Figure 1, including it is arranged at the transport of reconstituted tobacco chip base
Scanning support 2 and its switch board 3, GES sensor 6, disconnected paper sensing after scanning support 1 and coating before coating on paper machine
Device 7, the QCS active stations 4 being connected with scanning support information after scanning support before coating and coating, with switch board 3, QCS active stations 4, car
Fast signal transducer 6, disconnected paper signal transducer 7 carry out the server 5 of information exchange；By after scanning support 1 before coating and coating
The quantitative detection of reconstituted tobacco over dry, calculates coating weight, to reconstruction after chip base over dry is quantified and is coated with before 2 pairs of coatings of scanning support
Tobacco leaf coating weight carries out online detection and control.The information exchange of scanning support 2 after QCS active stations 4 and the preceding scanning support 1 of coating and coating
Transmitted by Ethernet.The letter of switch board 3, QCS active stations 4, GES sensor 6, disconnected paper signal transducer 7 and server 5
Breath interaction is transmitted by Ethernet.The QCS active stations 4 are swept by after scanning support 1 and coating before QCS control systems control coating
Retouch the active station of frame 2.
The control method of the utility model reconstituted tobacco coating weight online detection and control system is as follows：
1) detection chip base over dry is quantified：Operating personnel open the preceding scanning support 1 of coating by QCS active stations 4, treat that chip base is passed through
Before coating during scanning support, scanning support can detect chip base over dry and quantify before coating, for example, 60g/m2；
2) scanning support 2 after starting：The real-time speed of paper machine is obtained by GES sensor 6, and by real-time vehicle speed data
Server 5 is sent to, server sends together according to the synchronization time difference for calculating to scanning support 2 after scanning support 1 before coating and coating
Step instruction, used as scanning support scanning before coating is followed by synchronic command from frame, during operation, server is grasping for scanning support after coating
Make the reverse edge time in side as benchmark real time calibration synchronization time difference, it is ensured that coating before scanning support and coating after scanning support all the time
The sweep spacing matched with paper machine speed and distance is kept, after so can theoretically ensureing to be coated with preceding scanning support and coating
The physical location that scanning support is scanned on paper web is to overlap；
3) detection reconstituted tobacco over dry is quantified：After scanning support is started working after coating, cigarette is reproduced after can detect that coating
The over dry of leaf is quantified, for example, 95g/m2
4) coating weight is calculated：By formula：Coating weight=reconstituted tobacco over dry is quantitative-and chip base over dry quantifies, it is calculated
Real-time coating weight is 35g/m in process of production2, the coating weight data for obtaining feed back to operating personnel, energy by QCS active stations
Operating personnel are enough allowed to adjust Paper sorting machine parameter in time；
During whole detecting and controlling system works, if occurring disconnected paper before scanning support 1 before coating, the paper signal that breaks is passed
Signal will be sent to server 5 by sensor 7, and server is sent out by scanning support after scanning support before QCS active stations 4 are to coating and coating
Go out instruction, after scanning support is connected to instruction after the preceding scanning support of coating and coating, stop scanning, and recover to initial holding state, treat
Operating personnel have been processed after disconnected paper resumes production, then restart scanning support before coating；If scanning support and coating before coating
Occurs disconnected paper between scanning support afterwards, signal will be sent to server by disconnected paper signal transducer, and server is to scanning support after coating
Instruction is sent, after scanning support is connected to instruction after coating, stops scanning, and recover to initial holding state, personnel's treatment to be operated
After complete disconnected paper resumes production, then restart coating after scanning support, after coating scanning support according to coating before scanning support working condition,
Scanning is proceeded by again after calibration synchronization time difference.
Claims (1)
1. a kind of reconstituted tobacco coating weight online detection and control system, it is characterised in that including being arranged at reconstituted tobacco chip base fortune
It is scanning support (2) and its switch board (3) after scanning support (1) and coating before coating on dexter feeder, GES sensor (6), disconnected
Paper signal transducer (7), the QCS active stations (4) being connected with scanning support information after scanning support before coating and coating, with switch board
(3), QCS active stations (4), GES sensor (6), disconnected paper signal transducer (7) carry out the server (5) of information exchange；
The information exchange of scanning support (2) is transmitted by Ethernet after QCS active stations (4) and the preceding scanning support (1) of coating and coating；Switch board
(3), the information exchange of QCS active stations (4), GES sensor (6), disconnected paper signal transducer (7) and server (5) by with
Too net transmission.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621171824.6U CN206238416U (en) | 2016-10-26 | 2016-10-26 | A kind of reconstituted tobacco coating weight online detection and control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621171824.6U CN206238416U (en) | 2016-10-26 | 2016-10-26 | A kind of reconstituted tobacco coating weight online detection and control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206238416U true CN206238416U (en) | 2017-06-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621171824.6U Active CN206238416U (en) | 2016-10-26 | 2016-10-26 | A kind of reconstituted tobacco coating weight online detection and control system |
Country Status (1)
| Country | Link |
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| CN (1) | CN206238416U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111624968A (en) * | 2020-06-08 | 2020-09-04 | 河南卷烟工业烟草薄片有限公司 | Slurry balance regulation and control method in paper-making reconstituted tobacco production process |
-
2016
- 2016-10-26 CN CN201621171824.6U patent/CN206238416U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111624968A (en) * | 2020-06-08 | 2020-09-04 | 河南卷烟工业烟草薄片有限公司 | Slurry balance regulation and control method in paper-making reconstituted tobacco production process |
| CN111624968B (en) * | 2020-06-08 | 2021-07-20 | 河南卷烟工业烟草薄片有限公司 | Slurry balance regulation and control method in paper-making reconstituted tobacco production process |
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