A kind of sub- hinge processing unit (plant) of Three-wing hinge
Technical field:
The utility model is related to hinge processing technique field, and in particular to a kind of sub- hinge processing unit (plant) of Three-wing hinge.
Background technology:
Three-wing hinge is one kind of hinge, is mainly used in the connection of door and window, and it has simple structure, connection reliability, peace
The advantages of filling convenient, door and window activity point of view is big, with extensive market.
As shown in figure 1, Three-wing hinge includes female hinge and sub- hinge, female hinge and sub- hinge are connected by bearing pin, and mother closes
The groove and mounting hole for being easily installed sub- hinge are machined with page, some mounting holes are machined with sub- hinge.
As shown in Fig. 2 being the sub- hinge section bar of Three-wing hinge, at present, the process equipment for sub- hinge section bar is also relative
Fall behind, an equipment is generally used for every one production process, when intermediate step is changed, not only need a dead lift, and
Clamping device is also dismantled, such as the processing of sub- hinge mounting hole is generally accomplished by two equipment, first by punching apparatus pair
Sub- hinge section bar is punched out, and then it is drilled with rig again, intermediate demand a dead lift and dismounting raw material,
And drilling generally needs to be accomplished manually, this not only increases the labour intensity of workman, reduces production efficiency, and due to people
It is increasing for factor, the quality of production is difficult to ensure that.
Utility model content:
The purpose of this utility model is exactly to make up the deficiencies in the prior art, there is provided a kind of sub- hinge of Three-wing hinge adds
Frock is put, and it has the advantages that mechanization degree is high, production efficiency is high, machining accuracy is high, solves present in prior art
Problem.
The utility model is that the technical scheme that solution above-mentioned technical problem is used is:
A kind of sub- hinge processing unit (plant) of Three-wing hinge, including workbench, the workbench are provided with the sub- hinge section bar of placement
Sub- hinge guide rail, be sequentially provided with the auxiliary clamp being connected with controller respectively on the table along sub- hinge section bar direct of travel
Device, conveyer, perforating press, drilling machine and cutting machine, be sequentially provided with the workbench of sub- hinge guide rail front end auxiliary clamp device and
Conveyer, sub- hinge guide rail top is sequentially provided with perforating press and drilling machine near the position of conveyer, sub- hinge guide rail side
Position on workbench near drilling machine is provided with cutting machine.
The auxiliary clamp device includes fixed seat, and fixed seat is provided with auxiliary clamp cylinder, and auxiliary clamp cylinder is connected with
First gripping block, auxiliary clamp cylinder is connected by wire with controller.
The conveyer includes base, and base one end is provided with lateral cylinder, and the other end is provided with horizontal guide pillar, on horizontal guide pillar
Transverse shifting seat is provided with, transverse shifting seat is connected with lateral cylinder, and clamping cylinder is additionally provided with transverse shifting seat, and clamping cylinder connects
The second gripping block is connected to, first sensor, lateral cylinder, clamping cylinder and first sensor difference are additionally provided with transverse shifting seat
It is connected with controller by wire.
The perforating press includes the hydraulic cylinder being vertically arranged, and hydraulic cylinder is connected with some piercing knifes, and hydraulic cylinder passes through wire
It is connected with controller.
The drilling machine includes vertically arranged drill motor and vertical cylinder, and vertical cylinder connects with drill motor
Connect, drill motor is connected by rotating shaft with some drill bits, drill motor is respectively arranged on the left side and the right side second sensor and
Three sensors, drill motor, vertical cylinder, second sensor and 3rd sensor are connected by wire with controller respectively.
The cutting machine includes cutting electric machine, and cutting electric machine is connected with cut-out cutting sheet, and cutting electric machine is connected with
Cylinder, cutting electric machine and cylinder are connected with controller respectively by wire.
The position of sub- hinge guide rail opposite side correspondence cutting machine is provided with cooling clamping device on the workbench, and cooling is clamped
Device includes setting cooling on the table and is fixedly clamped seat, and cooling is fixedly clamped on seat and is respectively equipped with cooling spray and cooling
Clamping cylinder, cooling spray is provided with magnetic valve, and cooling clamping cylinder and magnetic valve are connected with controller respectively by wire.
The workbench end is transversely provided with and holds out against cylinder, holds out against cylinder and is connected with controller by wire.
The controller is PLC.
The utility model uses such scheme, for the technical problem of the sub- hinge production and processing of existing Three-wing hinge, design
A kind of Three-wing hinge hinge processing unit (plant), by Design assistant binding clasp, conveyer, perforating press, drilling machine and cutting machine,
Realization achieves that the whole production and processing of the sub- hinge of Three-wing hinge in an equipment, uses manpower and material resources sparingly, and respectively process
Operation is all processed using electrified equipment, and mechanization degree is high, it is ensured that while the quality of production, improves production efficiency,
Base in the application in conveyer can be adjusted, and change the length of horizontal guide pillar, thus change the movement of transverse shifting seat away from
From, and then change the amount of feeding per second son hinge-type material, and by changing piercing knife, the different mounting hole of diameter can be processed, pass through
More bit change, can accordingly process the different mounting hole of diameter, by adjusting cutting machine position, realize the various sizes of son of cutting
Hinge, has widened the range of work of the application.
Brief description of the drawings:
Fig. 1 is Three-wing hinge structural representation;
Fig. 2 is sub- hinge section bar structural representation;
Fig. 3 is the structural representation of the utility model processing unit (plant);
Fig. 4 is another viewing angle constructions schematic diagram of the utility model processing unit (plant);
Wherein, 1, workbench, 2, sub- hinge guide rail, 3, auxiliary clamp device, 301, fixed seat, 302, auxiliary clamp cylinder,
303rd, the first gripping block, 4, conveyer, 401, base, 402, lateral cylinder, 403, horizontal guide pillar, 404, transverse shifting seat,
405th, clamping cylinder, the 406, second gripping block, 407, first sensor, 5, perforating press, 501, hydraulic cylinder, 502, piercing knife,
503rd, recessing tool is rushed, 6, drilling machine, 601, drill motor, 602, vertical cylinder, 603, drill bit, 604, second sensor,
605th, 3rd sensor, 7, cutting machine, 701, cutting electric machine, 702, cut-out cutting sheet, 703, cylinder, 8, controller, 9, cold
But clamping device, 901, cooling be fixedly clamped seat, 902, cooling spray, 903, cooling clamping cylinder, 10, hold out against cylinder, 11, useless
Material outlet, 12, product outlet, 13, mounting hole, 14, groove, 15, cut surface.
Specific embodiment:
The utility model is described further with embodiment below in conjunction with the accompanying drawings:
As Figure 1-4, a kind of sub- hinge processing unit (plant) of Three-wing hinge, including workbench 1, workbench 1 is provided with placement
The sub- hinge guide rail 2 of sub- hinge section bar, along sub- hinge section bar direct of travel be sequentially provided with workbench 1 respectively with controller 8
Connected auxiliary clamp device 3, conveyer 4, perforating press 5, drilling machine 6 and cutting machine 7, on the workbench of the sub- front end of hinge guide rail 2
Auxiliary clamp device 3 and conveyer 4 are sequentially provided with, the top of sub- hinge guide rail 2 is sequentially provided with perforating press 5 near the position of conveyer 4
With drilling machine 6, the position on the workbench 1 of the sub- side of hinge guide rail 2 near drilling machine 6 is provided with cutting machine 7.
Auxiliary clamp device 3 includes fixed seat 301, and fixed seat 301 is provided with the auxiliary clamp cylinder for clamping sub- hinge section bar
302, auxiliary clamp cylinder 302 is connected with the first gripping block 303, and auxiliary clamp cylinder 302 is connected by wire with controller 8,
First gripping block 303 coordinates that sub- hinge section bar locating clip is tight with fixed seat 301.
Conveyer 4 includes base 401, and the one end of base 401 is provided with the lateral cylinder 402 set along the sub- direction of hinge guide rail 2,
The other end is provided with horizontal guide pillar 403, and horizontal guide pillar 403 is provided with transverse shifting seat 404, transverse shifting seat 404 and lateral cylinder
402 connections, the clamping cylinder 405 for clamping sub- hinge section bar is additionally provided with transverse shifting seat 404, and clamping cylinder 405 is connected with the
Two gripping blocks 406, first sensor 407, lateral cylinder 402, clamping cylinder 405 and first are additionally provided with transverse shifting seat 404
Sensor 407 is connected by wire with controller 8 respectively.
Perforating press 5 includes the hydraulic cylinder 501 being vertically arranged, and hydraulic cylinder 501 is connected with what sub- hinge section bar was punched out
Some piercing knifes 502, hydraulic cylinder 501 is connected by wire with controller 8.
Drilling machine 6 includes vertically arranged drill motor 601 and vertical cylinder 602, and vertical cylinder 602 is electronic with drilling
Machine 601 is connected, and drill motor 601 is connected by rotating shaft with some drill bits 603, and drilling machine 6 is respectively arranged on the left side and the right side detection
The second sensor 604 of punching position and the 3rd sensor 605 of detection bore position, drill motor 601, vertical cylinder
602nd, second sensor 604 and 3rd sensor 605 are connected by wire with controller 8 respectively.
Cutting machine 7 includes cutting electric machine 701, and cutting electric machine 701 is connected with cutting sheet 702, and cutting electric machine 701 connects
The cylinder 703 for vertically moving it is connected to, cutting electric machine 701 and cylinder 703 are connected with controller respectively by wire.
The position of the sub- opposite side of hinge guide rail 2 correspondence cutting machine 7 is provided with cooling clamping device 9 on workbench 1, and cooling is clamped
Device 9 includes that the cooling that is arranged on workbench 1 is fixedly clamped seat 901, and cooling is fixedly clamped on 901 and is respectively equipped with cooling spray
902 are provided with magnetic valve with cooling clamping cylinder 903, cooling spray 902, and cooling clamping cylinder 903 coordinates with sub- hinge guide rail 2
Sub- hinge section bar is clamped, cooling clamping cylinder 903 and magnetic valve are connected with controller 8 respectively by wire.
The end of workbench 1 is transversely provided with and holds out against cylinder 10, holds out against cylinder 10 and is connected with controller 8 by wire.
Controller is PLC, preferably Siemens s7-1200.
The course of work of the present utility model:
(1) sub- hinge section bar is placed on the fixed seat 301 of auxiliary clamp device 3 and the transverse shifting seat 404 of conveyer 4
On, this processing unit (plant) is started by controller 9, first sensor 407 detects sub- hinge section bar position, and by the detection signal
Controller 8 is sent to, auxiliary clamp cylinder 302 is packed up, and clamping cylinder 405 is opened, by the second gripping block 406 by sub- hinge-type
Material is clamped on transverse shifting seat 404, and then lateral cylinder 402 is started working, and promotes transverse shifting seat 404 to move, so that band
Mover hinge section bar enters the sub- transverse shifting of hinge guide rail 2, after sub- hinge section bar carries out a transverse shifting, auxiliary clamp cylinder
302 open sub- hinge section bar are clamped in fixed seat 301, hold out against cylinder 10 and open and hold out against sub- hinge section bar, simultaneously clamp on
Cylinder 405 is packed up, and lateral cylinder 402 resets transverse shifting seat 404, and then clamping cylinder 405 is again turned on female hinge-type
Material is clamped on transverse shifting seat 404, prepares next transverse movement.
(2) sub- hinge section bar punching
Hydraulic cylinder 501 drives the sub- hinge section bar of piercing knife 502 pairs to be punched out, and punched material flows out from waste outlet 11,
After punching terminates, hydraulic cylinder 601 resets.
(3) sub- hinge section bar drilling
Whether the position of the detection punching of second sensor 604 is accurate, and transmits a signal to controller 8, and punching position is accurate
When really, vertical cylinder 602 drives the vertical motion of drill motor 601, and drill motor 601 drives multiple drill bits 603 to rotate, many
Individual drill bit 603 drills to punching, after the completion of drilling, forms mounting hole 13, and vertical cylinder 602 drives drill motor 601
Reset;When the detection punching position of second sensor 604 is incorrect, controller 8 is transmitted a signal to, whole equipment stops work
Make, and alarm.
(4) sub- hinge section steel cutting
Whether the bore position after the detection drilling of 3rd sensor 605 is accurate, and detection signal is sent into controller 8,
When the position of drilling is accurate, cooling clamping cylinder 903 is opened, and the 3rd gripping block that is fixedly clamped on seat 901 of cooling is by sub- hinge
Section bar is clamped on sub- hinge guide rail 2, and the cooling spray 902 that cooling is fixedly clamped on seat 901 is opened and sprays coolant, cylinder
703 drive cutting electric machines 701 are vertically moved, and cutting electric machine 701 drives cutting sheet 702 to rotate to sub- hinge section bar cut surface
15 are cut, and the sub- hinge that will be processed cuts down, and is flowed out from product outlet 12, cooling spray 902 after the completion of cutting
Stop spray coolant, cooling clamping cylinder 903 resets, and cylinder 703 drives cutting electric machine 701 to reset, and preparation is cut next time,
If bore position is inaccurate, detection signal is transferred to controller 8 by 3rd sensor 605, and whole equipment is stopped, and
Alarm.
Etc. (5) sub- hinge section bar lateral transfer once realizes the punching of sub- hinge section bar, the drilling of sub- hinge section bar and sub- hinge
After section steel cutting operation, then sub- hinge section bar lateral transfer next time is carried out to sub- hinge section bar, and then followed next time
Ring is processed, and realizes the batch production processing to sub- hinge.
Above-mentioned specific embodiment cannot function as the limitation to the utility model protection domain, for the skill of the art
For art personnel, any alternate modification or conversion made to the utility model implementation method all fall within guarantor of the present utility model
In the range of shield.
The utility model does not describe part in detail, is the known technology of those skilled in the art of the present technique.