CN204711287U - Cross recess gear batch machining drilling jig device - Google Patents
Cross recess gear batch machining drilling jig device Download PDFInfo
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- CN204711287U CN204711287U CN201520420204.0U CN201520420204U CN204711287U CN 204711287 U CN204711287 U CN 204711287U CN 201520420204 U CN201520420204 U CN 201520420204U CN 204711287 U CN204711287 U CN 204711287U
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Abstract
本实用新型涉及十字槽齿轮批量加工孔钻模装置。底定位侧板固定在底座上,定位侧板与底座垂直;固定侧板中心安装有垂直贯穿固定侧板的定位轴,定位轴两端配装有锁紧螺母;定位销设置在定位轴旁侧,定位销垂直固定在定位侧板上,定位销用于嵌入齿轮十字槽部位的槽道内,限制十字槽齿轮的转动;压板固定安装在定位侧板顶部,压板前部位于齿轮十字槽部位上方,钻套镶装在压板前部内,钻套的位置与十字槽齿轮上需要加工的孔位置对应,钻套内孔形位公差与十字槽齿轮上需要加工的孔的形位公差一致。本实用新型配合普通钻床使用,操作方便,安全可靠,可在一次装夹情况下完成多个孔的加工,并能够保证孔的形位公差满足要求,提高工作效率,降低生产成本。
The utility model relates to a drilling mold device for batch processing holes of cross groove gears. The bottom positioning side plate is fixed on the base, and the positioning side plate is perpendicular to the base; the center of the fixed side plate is installed with a positioning shaft vertically penetrating through the fixed side plate, and the two ends of the positioning shaft are equipped with lock nuts; the positioning pin is set beside the positioning shaft , the positioning pin is vertically fixed on the positioning side plate, and the positioning pin is used to be embedded in the groove of the cross groove of the gear to limit the rotation of the cross groove gear; the pressure plate is fixedly installed on the top of the positioning side plate, and the front of the pressure plate is located above the cross groove of the gear. The drill sleeve is embedded in the front part of the pressure plate. The position of the drill sleeve corresponds to the position of the hole to be processed on the cross-recessed gear. The shape and position tolerance of the inner hole of the drill sleeve is consistent with the shape and position tolerance of the hole to be processed on the cross-recessed gear. The utility model is used in conjunction with an ordinary drilling machine, and is easy to operate, safe and reliable, can complete the processing of multiple holes in one clamping situation, and can ensure that the shape and position tolerance of the holes meet the requirements, improve work efficiency, and reduce production costs.
Description
技术领域 technical field
本实用新型涉及一种孔加工装置,具体地说是一种十字槽齿轮批量加工孔钻模装置,属于机械加工制造技术领域。 The utility model relates to a hole processing device, in particular to a cross groove gear batch processing hole drilling mold device, which belongs to the technical field of mechanical processing and manufacturing.
背景技术 Background technique
随着工业设计的不断发展,客户对产品工件设计的多样性要求越来越多,经常会出现在工件上加工各种各样孔的要求,而且对加工精度要求准确。现有技术中,在盘类工件上加工孔时,生产企业一般采用以下几种方法: With the continuous development of industrial design, customers have more and more requirements for the diversity of product workpiece design, and there are often requirements for processing various holes on the workpiece, and accurate processing accuracy is required. In the prior art, when machining holes on disk workpieces, manufacturers generally adopt the following methods:
一、采用加工中心加工至图纸要求,此方法精度较高,一般情况下孔的形位公差要求均能保证,,但由于每加工一个工件都需要装夹校正,加工效率不高。并且由于加工中心属于精加工设备,很多工件都需要加工中心来完成相应的工序,容易造成生产安排不合理,致使整体产能不高。 1. Use the machining center to process to the requirements of the drawings. This method has high precision. Generally, the shape and position tolerance requirements of the holes can be guaranteed. However, since each workpiece needs to be clamped and corrected, the processing efficiency is not high. And because the machining center is a finishing equipment, many workpieces require the machining center to complete the corresponding process, which may easily lead to unreasonable production arrangements, resulting in low overall production capacity.
二、采用普通钻床加工,但普通钻床不能自动准确找正孔的位置,必须先由其他方法完全确定孔位置后才能进行钻孔,即需要先进行人工划线或者采用加工中心按照图纸要求点好预孔,再由钻床加工完成,因此效率非常低。 2. The ordinary drilling machine is used for processing, but the ordinary drilling machine cannot automatically and accurately find the position of the hole. The hole position must be completely determined by other methods before drilling. Pre-holes are processed by a drilling machine, so the efficiency is very low.
对于十字槽齿轮(图1所示)来说,由于其也属于盘类工件,在其十字槽部位加工孔也只能采用上述方法,难以满足产品批量生产时提高工作效率,降低生产成本的要求。 For the cross groove gear (shown in Figure 1), since it is also a disc type workpiece, the above method can only be used to process holes in the cross groove part, which is difficult to meet the requirements of improving work efficiency and reducing production costs during mass production .
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术中存在的不足,提供一种十字槽齿轮批量加工孔钻模装置,其结构简单,配合普通钻床使用,操作方便,安全可靠,可以在一次装夹的情况下完成多个孔的加工,并且能够保证十字槽部位孔的形位公差满足要求,大大提高工作效率,降低生产成本,适于此品种齿轮的批量加工孔。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a cross-recessed gear batch processing hole drilling device, which has a simple structure, is used in conjunction with an ordinary drilling machine, is easy to operate, safe and reliable, and can be clamped at one time It can complete the processing of multiple holes, and can ensure that the shape and position tolerances of the holes in the cross groove meet the requirements, greatly improving work efficiency and reducing production costs. It is suitable for batch processing holes of this type of gear.
按照本实用新型提供的技术方案:十字槽齿轮批量加工孔钻模装置,其特征在于:包括定位底座、定位侧板、定位轴、定位销、上压板和钻套;所述底座用于固定在普通钻床的工作台上,所述定位侧板固定在底座上,定位侧板与底座垂直;所述固定侧板中心安装有垂直贯穿固定侧板的定位轴,所述定位轴两端配装有锁紧螺母,定位轴用于将十字槽齿轮固定在定位侧板上;所述定位销设置在定位轴旁侧,定位销垂直固定在定位侧板上,定位销用于嵌入齿轮十字槽部位的槽道内,限制十字槽齿轮的转动;所述压板固定安装在定位侧板顶部,压板前部位于齿轮十字槽部位上方,所述钻套镶装在压板前部内,钻套的位置与十字槽齿轮上需要加工的孔位置对应,钻套内孔形位公差与十字槽齿轮上需要加工的孔的形位公差一致。 According to the technical solution provided by the utility model: the cross-recessed gear batch processing hole drilling device is characterized in that: it includes a positioning base, a positioning side plate, a positioning shaft, a positioning pin, an upper pressure plate and a drill sleeve; the base is used to be fixed on the On the workbench of an ordinary drilling machine, the positioning side plate is fixed on the base, and the positioning side plate is perpendicular to the base; the center of the fixed side plate is installed with a positioning shaft vertically penetrating through the fixed side plate, and the two ends of the positioning shaft are equipped with The lock nut, the positioning shaft is used to fix the cross-recessed gear on the positioning side plate; the positioning pin is arranged beside the positioning shaft, the positioning pin is vertically fixed on the positioning side plate, and the positioning pin is used to embed the cross groove of the gear In the groove, the rotation of the cross-recessed gear is restricted; the pressure plate is fixedly installed on the top of the positioning side plate, the front of the pressure plate is located above the cross groove of the gear, and the drill sleeve is embedded in the front of the pressure plate. The position of the drill sleeve is the same as that of the cross-recessed gear. The position of the hole to be processed on the drill sleeve corresponds to the shape and position tolerance of the inner hole of the drill sleeve and the shape and position tolerance of the hole to be processed on the cross groove gear.
本实用新型与现有技术相比,具有如下优点:Compared with the prior art, the utility model has the following advantages:
(1)、本实用新型结构简单,配合普通钻床使用,操作方便,安全可靠,可以有效、可靠的固定工件(十字槽齿轮),消除工件走动引起的孔位置度不合格,保证孔的形位公差满足要求,大大提高加工稳定性,提高加工质量。 (1) The utility model has a simple structure, and can be used with an ordinary drilling machine. It is easy to operate, safe and reliable, and can effectively and reliably fix the workpiece (cross groove gear), eliminate the unqualified hole position caused by the walking of the workpiece, and ensure the shape and position of the hole The tolerance meets the requirements, which greatly improves the processing stability and improves the processing quality.
(2)、本实用新型可以在一次装夹的情况下完成多个孔的加工,大大提高工作效率,降低生产成本,适于此品种齿轮的批量加工孔。 (2) The utility model can complete the processing of multiple holes in one clamping, which greatly improves the work efficiency and reduces the production cost, and is suitable for batch processing holes of this type of gear.
(3)、本实用新型适用范围较广,寿命很长,并且制造成本较低。 (3) The utility model has wide application range, long service life and low manufacturing cost.
附图说明 Description of drawings
图1为十字槽齿轮的立体结构示意图。 Fig. 1 is a three-dimensional structural schematic diagram of a cross groove gear.
图2为本实用新型实施例的结构及应用情况示意图。 Fig. 2 is a schematic diagram of the structure and application of the utility model embodiment.
图3为本实用新型实施例的结构及应用情况左视图。 Fig. 3 is a left view of the structure and application of the utility model embodiment.
图4为本实用新型实施例的结构俯视图。 Fig. 4 is a top view of the structure of the embodiment of the utility model.
具体实施方式 Detailed ways
下面结合具体附图和实施例对本实用新型作进一步说明。 Below in conjunction with specific accompanying drawing and embodiment the utility model is further described.
如图所示:实施例中的十字槽齿轮批量加工孔钻模装置主要由定位底座1、定位侧板2、定位轴3、定位销4、上压板5、钻套6和锁紧螺母8等组成。 As shown in the figure: the cross-recessed gear batch processing hole drilling device in the embodiment is mainly composed of a positioning base 1, a positioning side plate 2, a positioning shaft 3, a positioning pin 4, an upper pressure plate 5, a drill sleeve 6 and a lock nut 8, etc. composition.
如图2~图4所示,所述底座用于固定在普通钻床的工作台上,所述定位侧板2通过螺钉固定在底座上,定位侧板2与底座垂直;所述固定侧板中心安装有垂直贯穿固定侧板的定位轴3,所述定位轴3两端配装有锁紧螺母8,定位轴3用于将十字槽齿轮7固定在定位侧板2上;所述定位销4设置在定位轴3旁侧,定位销4垂直固定在定位侧板2上,定位销4用于嵌入齿轮十字槽部位的槽道内,限制十字槽齿轮7的转动;所述压板通过螺钉固定安装在定位侧板2顶部,压板前部位于齿轮十字槽部位上方,所述钻套6镶装在压板前部内,钻套6的位置与十字槽齿轮7上需要加工的孔位置对应,钻套6内孔形位公差与十字槽齿轮7上需要加工的孔的形位公差一致。 As shown in Figures 2 to 4, the base is used to be fixed on the workbench of an ordinary drilling machine, the positioning side plate 2 is fixed on the base by screws, and the positioning side plate 2 is perpendicular to the base; the center of the fixed side plate The positioning shaft 3 vertically penetrating through the fixed side plate is installed, and the two ends of the positioning shaft 3 are equipped with lock nuts 8, and the positioning shaft 3 is used to fix the cross groove gear 7 on the positioning side plate 2; the positioning pin 4 It is arranged on the side of the positioning shaft 3, and the positioning pin 4 is vertically fixed on the positioning side plate 2. The positioning pin 4 is used to be embedded in the groove of the cross groove part of the gear to limit the rotation of the cross groove gear 7; Locate the top of the side plate 2, the front of the pressure plate is above the cross groove of the gear, the drill sleeve 6 is embedded in the front of the pressure plate, the position of the drill sleeve 6 corresponds to the position of the hole to be processed on the cross groove gear 7, and the inside of the drill sleeve 6 The shape and position tolerance of the hole is consistent with the shape and position tolerance of the hole to be processed on the cross recessed gear 7 .
具体应用时,十字槽齿轮7通过其中心孔装在定位轴3上,定位轴3两端的锁紧螺母8和定位轴3旁侧的定位销4对十字槽齿轮7进行固定,确保钻孔时十字槽齿轮7不会移动;然后将此套装置安装在普通钻床的工作台上,调整钻床的钻头对准钻套6内孔加工即可。 During specific applications, the cross-recessed gear 7 is mounted on the positioning shaft 3 through its center hole, and the lock nuts 8 at both ends of the positioning shaft 3 and the positioning pin 4 on the side of the positioning shaft 3 fix the cross-recessed gear 7 to ensure that the cross-recessed gear 7 is fixed when drilling. Cross recessed gear 7 can not move; Then this cover device is installed on the workbench of common drilling machine, and the drill bit of adjustment drilling machine is aimed at drill bushing 6 endoporus processing and gets final product.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520420204.0U CN204711287U (en) | 2015-06-17 | 2015-06-17 | Cross recess gear batch machining drilling jig device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520420204.0U CN204711287U (en) | 2015-06-17 | 2015-06-17 | Cross recess gear batch machining drilling jig device |
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| Publication Number | Publication Date |
|---|---|
| CN204711287U true CN204711287U (en) | 2015-10-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520420204.0U Expired - Lifetime CN204711287U (en) | 2015-06-17 | 2015-06-17 | Cross recess gear batch machining drilling jig device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925817A (en) * | 2017-04-27 | 2017-07-07 | 沈阳飞机工业(集团)有限公司 | A kind of novel embedded drill bushing |
| CN107042340A (en) * | 2017-03-15 | 2017-08-15 | 江苏赫夫特齿轮制造有限公司 | The processing technology of sector gear |
-
2015
- 2015-06-17 CN CN201520420204.0U patent/CN204711287U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107042340A (en) * | 2017-03-15 | 2017-08-15 | 江苏赫夫特齿轮制造有限公司 | The processing technology of sector gear |
| CN106925817A (en) * | 2017-04-27 | 2017-07-07 | 沈阳飞机工业(集团)有限公司 | A kind of novel embedded drill bushing |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Granted publication date: 20151021 |