CN206230143U - A kind of Semi-automatic rolling band mash welder - Google Patents
A kind of Semi-automatic rolling band mash welder Download PDFInfo
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- CN206230143U CN206230143U CN201621323789.5U CN201621323789U CN206230143U CN 206230143 U CN206230143 U CN 206230143U CN 201621323789 U CN201621323789 U CN 201621323789U CN 206230143 U CN206230143 U CN 206230143U
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- jig plate
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Abstract
A kind of Semi-automatic rolling band mash welder, for producing inductor product, the Semi-automatic rolling includes cabinet, the feeding mechanism for being connected to the cabinet two ends and the receiving mechanism of collecting product and is set in turn on the cabinet with mash welder：Put the workbench of coil, the jig plate for delivering coil, jig plate rail mechanism, the delivery device that jig plate is pushed from jig plate rail mechanism to spot welding rail mechanism, the jig plate that will be pushed out and draw and deliver to the first carrying mechanism of spot welding rail mechanism, spot welding rail mechanism, spot-welding mechanism, push jig plate and drive the flying trident mechanism of guide card movement simultaneously, jig plate is drawn the second carrying mechanism for delivering to workbench by spot welding rail mechanism, the feeding mechanism and receiving mechanism are respectively arranged on the two ends of spot welding rail mechanism.Realizing will dispersion coil be put, coil spot welding, product collecting process concentrate on an equipment, improve production automation degree, have saved human cost, improve productivity effect.
Description
Technical field
The utility model is related to appliance component machine-shaping device technical field, and in particular to a kind of Semi-automatic rolling band point
Welding machine.
Background technology
With the increase of electronic product demand, the output of electronic product coil is consequently increased.
The production process of existing coil weld through product, generally comprise coil put, spot welding welding, cut corner etc. composition.
But the problem that presently, there are is：Per pass operation is individually separated, and labour cost is larger；Operated using monolithic guide card, can existed certain
Limitation, the mode of operation of monolithic jig plate, it is impossible to reach coil type collection effect.Cost of labor is high so that production effect
Benefit is low.
Utility model content
The technical problems to be solved in the utility model is：Offer can be realized focusing on each operation that weld through product is produced
One Semi-automatic rolling band mash welder of equipment.
A kind of Semi-automatic rolling band mash welder, for producing inductor product, the Semi-automatic rolling band mash welder is included for transporting
Carrying coil carries out the jig plate of spot welding, cabinet and the processing structure being arranged on the cabinet, and the processing structure includes charging
Mechanism and receiving mechanism, the feeding mechanism and receiving mechanism are connected to the two ends of the cabinet, and the feeding mechanism is
Processing provides guide card, the product that the receiving mechanism bleeding point is soldered；Semi-automatic rolling band mash welder also includes being set in turn in
The workbench for putting coil, jig plate rail mechanism on cabinet, delivery device, the first carrying mechanism, spot welding rail mechanism, point
, be put into coil in the jig plate on the table by welding mechanism, flying trident mechanism and the second carrying mechanism, is put into the tool of coil
Plate enters jig plate rail mechanism, and the delivery device is pushed away jig plate from jig plate rail mechanism to spot welding rail mechanism direction
Send, the jig plate that first carrying mechanism will be pushed out draws and delivers to spot welding rail mechanism, by feeding mechanism guide card inlet point
Welding mechanism, and after spot welding rail mechanism jig plate enters spot-welding mechanism, be welded in coil on guide card by the spot-welding mechanism；
The flying trident mechanism includes supporting roller, and the flying trident mechanism pushes jig plate and drives guide card movement simultaneously, by supporting roller
Difference in height is formed between guide card and jig plate, guide card is departed from jig plate, second carrying mechanism is by jig plate by spot welding rail
Road mechanism draws and delivers to workbench, into next working cycles.
Wherein, the receiving mechanism and the cutting mechanism for cropping of products is additionally provided with and flying trident mechanism between.
Wherein, the spot-welding mechanism also includes main engine bed, the holding pad being connected on main engine bed, drives on the holding pad
The cylinder of lower movement and the point welding rod for being welded in coil on guide card, the cylinder drive holding pad to push and position guide card
After on jig plate, select welding rod and coil is welded on guide card.
Wherein, the jig plate includes locating dowel and cavity volume, and the locating dowel is used for set winding, and the cavity volume is used to lead
When piece fits in jig plate upper surface, guide card is embedded in the cavity volume；
The guide card includes extended leg, and the extended leg extends from guide card edge guides piece central axis direction, the extension
Pin is oppositely arranged along guide card central shaft, and the space between the extended leg being oppositely arranged matches with coil line footpath size, institute
When stating guide card and fitting in jig plate upper surface, guide card is embedded in cavity volume, extended leg contact coil periphery.
Wherein, the workbench is 2, is respectively arranged on the both sides of spot welding rail mechanism.
Wherein, the workbench is antistatic rubber material.
Wherein, the jig plate delivery device includes jig plate inductor in place, for sensing jig plate to positioned at push
Start after mechanism and push jig plate action；
First carrying mechanism includes inductor in place, is carried to the startup after the first carrying mechanism for sensing jig plate
Action, the jig plate that will be pushed out is carried to spot welding rail mechanism；
Second carrying mechanism includes inductor in place, starts to after the second carrying mechanism for sensing jig plate
Carrying is acted.
Wherein, the feeding mechanism includes first support, the guide card material strip being rotatably connected in the first support
Disk, the guide card material strip disk is that spot-welding mechanism conveys guide card；And second support, the paper tape that is rotatably connected on the bracket
Catch tray and the motor for driving the paper tape catch tray to rotate, the guide card make guide card under the pulling function of flying trident mechanism
Counter pull is formed, motor drives guide card material strip disk to discharge guide card by paper tape.
Wherein, the receiving mechanism includes the 3rd support, be rotatably connected to rewinding disk on the 3rd support and
Rewinding motor for driving the receipts rotation of disc, the rewinding motor drives receives rotation of disc, and rewinding disk is in winding form
The product that bleeding point is soldered.
Disclosed in the utility model Semi-automatic rolling band mash welder, including including cabinet, be connected to the cabinet two ends
Feeding mechanism and collect the receiving mechanism and the workbench, jig plate, the jig plate that are set in turn on the cabinet of product
Rail mechanism, delivery device, the first carrying mechanism, spot welding rail mechanism, spot-welding mechanism, flying trident mechanism, the second carrying mechanism, institute
State feeding mechanism and receiving mechanism is respectively arranged on the two ends of spot welding rail mechanism.Coil is put, coil spot welding, product collect work
Sequence concentrates on an equipment, improves production automation degree, has saved human cost, improves productivity effect.
Brief description of the drawings
In accompanying drawing,
Fig. 1 is structural representation of the utility model Semi-automatic rolling with mash welder；
Fig. 2 is the utility model Semi-automatic rolling band another angled arrangement schematic diagram of mash welder；
Fig. 3 the utility model tool plate structure schematic diagrams；
Fig. 4 is the utility model deflector schematic diagram；
Fig. 5 is the utility model spot-welding mechanism structural representation.
Drawing reference numeral explanation：
100th, Semi-automatic rolling band mash welder；10th, workbench；12nd, jig plate；121st, locating dowel；122nd, cavity volume；13rd, tool
Plate rail mechanism；14th, delivery device；34th, the second carrying mechanism；20th, feeding mechanism；21st, guide card material strip disk；22nd, guide card；23、
Paper tape catch tray；27th, spot welding rail mechanism；221st, extended leg；24th, the first carrying mechanism；25th, first support；26th, second
Frame；30th, spot-welding mechanism；31st, main engine bed；32nd, guide rail；33rd, sliding block；34th, holding pad；351st, lower-left point welding rod；352nd, upper left point
Welding rod；353rd, upper right point welding rod；354th, lower-right most point welding rod；40th, flying trident structure；50th, cutting mechanism；60th, receiving mechanism；61st, receive
Charging tray；63rd, the 3rd support.
Specific embodiment
Further to illustrate technological means and its effect that the utility model is taken, below in conjunction with of the present utility model
Preferred embodiment and its accompanying drawing are described in detail.
Refer to Fig. 1-2, a kind of Semi-automatic rolling band mash welder 100, for producing inductor product, the Semi-automatic rolling band point
Welding machine 100 is included for delivering the processing structure that coil carries out the jig plate 12, cabinet of spot welding and is arranged on the cabinet, institute
Stating processing structure includes feeding mechanism 20, receiving mechanism 60, and the feeding mechanism 20 and receiving mechanism 60 are connected to described
The two ends of cabinet, the feeding mechanism 20 provides guide card 22, the product that the bleeding point of the receiving mechanism 60 is soldered for processing；Institute
Stating Semi-automatic rolling also includes the workbench 10 for putting coil, the jig plate track machine that are set in turn on cabinet with mash welder 100
Structure 13, delivery device 14, the first carrying mechanism 24, spot welding rail mechanism 27, spot-welding mechanism 30, flying trident mechanism 40 and second carry
Mechanism 34.Coil is put into jig plate 12 on workbench 10, the jig plate 12 for being put into coil enters jig plate rail mechanism
13, delivery device 14 is pushed jig plate 12 from jig plate rail mechanism 13 to the direction of spot welding rail mechanism 27, the first carrying implement
The jig plate 12 that structure 24 will be pushed out draws and delivers to spot welding rail mechanism 27.Spot-welding mechanism is entered by the guide card 22 of feeding mechanism 20
30, and by 27 jig plate of spot welding rail mechanism 12 enter spot-welding mechanism 30 after, be welded in for coil by the spot-welding mechanism 30 leads
On piece 22；The flying trident mechanism 40 pushes jig plate 12 and drives guide card 22 to move simultaneously, and the flying trident mechanism 40 includes supporting roller,
Difference in height is formed by between the guide card 22 and jig plate 12 on supporting roller so that guide card 22 departs from jig plate 12, described second
Jig plate 12 is drawn and delivers to workbench 10 by carrying mechanism 34 by spot welding rail mechanism 27, into next working cycles.Preferably,
The receiving mechanism 60 and the cutting mechanism 50 for cropping of products is additionally provided with and flying trident mechanism 40 between.Certainly, described half certainly
Dynamic winding mash welder 100 can not also include cutting mechanism 50.A kind of Semi-automatic rolling band mash welder 100 that the utility model is provided
Coil is put, coil spot welding, product collecting process concentrate on an equipment, improve production automation degree, have saved people
Power cost, improves productivity effect.
The feeding mechanism 20 includes first support 25, is rotatably connected to the guide card material strip in the first support 25
Disk 21；The guide card material strip disk 21 is that spot-welding mechanism 30 conveys guide card 22；And second support 26, be rotatably connected in the branch
Paper tape catch tray 23 on frame and the paper tape for driving the paper tape catch tray 23 to rotate collect motor；The guide card 22 is flying
Guide card 22 is set to form counter pull under the pulling function for pitching mechanism 40, motor drives guide card material strip disk 21 to discharge guide card by paper tape
22。
Wherein, the workbench 10 is 2, is respectively arranged on the both sides of spot welding rail mechanism 27, and the workbench 10 is anti-
Electrostatic quality of rubber materials.In the present embodiment, the workbench 10 is oppositely arranged in board both sides along spot welding rail mechanism 27.
Fig. 3 is refer to, the jig plate 12 includes locating dowel 121 and cavity volume 122, and the locating dowel 121 is used for position line
Circle, when the cavity volume 122 fits in 12 upper surface of jig plate for guide card 22, guide card 22 is embedded in the cavity volume 122；
Fig. 4 is refer to, the guide card 22 includes extended leg 221, and the extended leg 221 is from the edge guides piece 22 of guide card 22
Heart direction of principal axis extends, and the extended leg 221 is oppositely arranged along the central shaft of guide card 22, between the extended leg 221 being oppositely arranged
Space match with coil line footpath size, when the guide card 22 fits in 12 upper surface of jig plate, guide card 22 is embedded in cavity volume
In 122, the contact coil periphery of extended leg 221.
Wherein, the delivery device 14 of the jig plate 12 includes the inductor in place of jig plate 12, is arrived for sensing jig plate 12
Start push jig plate 12 after delivery device 14 to act；
First carrying mechanism 24 includes inductor in place, is opened to after the first carrying mechanism 24 for sensing jig plate 12
Dynamic carrying action, the jig plate 12 that will be pushed out is carried to spot welding rail mechanism 27；
Fig. 5 is refer to, the spot-welding mechanism 30 also includes：
Main engine bed 31, the holding pad 34 being connected on main engine bed 31, drive cylinder that the holding pad 34 moves up and down and
For the point welding rod being welded in coil on guide card 22；
The cylinder drive holding pad 34 is pushed after guide card 22 is positioned on jig plate 12, and be welded in for coil by point welding rod
On guide card 22.
Specifically, host apparatus include main engine bed 31, be fixed on survey in the main engine bed 31 guide rail 32, be connected in
The cylinder that holding pad 34, the driving holding pad 34 on the roof of main engine bed 31 are moved up and down, and sliding block 33, sliding block 33 drive
Holding pad 34 is moved up and down along guide rail 32.Cylinder drives blanking plate to push, and guide card 22 is positioned at when on jig plate 12, lower-left
Moved on point welding rod 351, upper left point welding rod 352 is moved down, lower-left point welding rod 351 and upper left point welding rod 352 are docked the first of coil
Root pin is welded on the left side extended leg 221 on guide card 22；Upper left point welding rod 352 first resets, lower-left point welding rod 351 is multiple again
Position, shifting, upper right point welding rod 353 are moved down on lower-right most point welding rod 354, and lower-right most point welding rod 354 and upper right point welding rod 353 are docked coil
First pin be welded on the right side extended leg 221 on guide card 22, upper right point welding rod 353 first resets, lower-right most point welding rod 354
Reset again.Coil is welded in the action on guide card 22 for completion.
The cutting mechanism 50 includes inductor in place, is removed to being located to start after cutting mechanism 50 for sensing jig plate 12
Motion is made, and jig plate 12 is carried into workbench 10.
Wherein, the receiving mechanism 60 includes the 3rd support, is rotatably connected to the rewinding disk on the 3rd support
With the rewinding motor for driving the receipts rotation of disc, the rewinding motor drives receives rotation of disc, and rewinding disk is with winding shape
The product that formula bleeding point is soldered.
Operating process is as follows：
1st step, during coil to be put into jig plate 12 on workbench 10, the jig plate 12 that will be put into coil puts jig plate into
Rail mechanism 13, the jig plate 12 in jig plate rail mechanism 13 is mutually interconnected and is buckled together；
2nd step, in place, delivery device 14 stretches out the detection of the inductor in place jig plate 12 of the delivery device 14 of jig plate 12,
And the length of a piece of jig plate 12 of movement；
3rd step, in place, the first carrying mechanism 24 will for the detection of the inductor in place jig plate 12 of the connection of spot welding rail mechanism 27
The jig plate 12 being pushed out draws delivers to middle spot welding rail mechanism 27, and multiple jig plates 12 mutually interconnect button together；
4th step, spot-welding mechanism 30 starts, and coil is welded on guide card 22；
5th step, per one coil of spot welding, flying trident mechanism 40 just send forward an equidistant coil centre distance, and flying trident is pulled
Guide card 22 is driven to move while jig plate 12 is moved along, guide card 22 drives the coil being soldered on guide card 22 to depart from and tool
Contact between plate 12, paper tape catch tray 23 is rotated by motor and pulls guide card material strip disk 21 to discharge rate of tension；
6.1st step, after the inductor in place of the connection of cutting mechanism 50 senses guide card 22, cuts according to default guide card 22
Length, cutting knife is pushed, and guide card 22 is cut, and the guide card 22 for cutting is collected automatically in falling into box, when guide card 22 forms certain
Tenesmus amount, inductor detects in place, starts cylinder and acted by default quantity and cut stitch once；
6.2nd step, if need not be cut, the effect of the winding catch tray of winding collecting mechanism in motor
Under, the material volume that automatic coiling is welded.
7th step, the second carrying mechanism 34 transports to the plate of workbench 10, under the empty jig plate 12 departed from guide card 22
One wheel production cycle.
Disclosed in the utility model Semi-automatic rolling band mash welder 100, will dispersion coil put, coil spot welding, material strip collect
Operation concentrates on an equipment, improves production automation degree, has saved human cost, improves productivity effect.Jig plate
Mutually interconnection is buckled together between 12, and point postwelding can form related shape, for product collects the mode for providing coil type.It is reproducible,
It is adapted to large scale quantities metaplasia to produce, is conducive to increase line to punctuate and welds the market value of Product processing equipment.
The above, for the person of ordinary skill of the art, can according to the technical solution of the utility model and
Technology design makes other various corresponding changes and deformation, and all these changes and deformation should all belong to the utility model power
The protection domain that profit is required.
Claims (9)
1. a kind of Semi-automatic rolling band mash welder, for producing inductor product, it is characterised in that the Semi-automatic rolling band mash welder bag
Include the processing structure for carrying out the jig plate of spot welding, cabinet and being arranged on the cabinet for delivering coil, the processing structure
Including：
Feeding mechanism, the feeding mechanism provides guide card for processing；
Receiving mechanism, the product that the receiving mechanism bleeding point is soldered；
The feeding mechanism and receiving mechanism are connected to the two ends of the cabinet；
And be set in turn on cabinet：
The workbench of coil is put, coil is put into the jig plate on the table；
Jig plate rail mechanism, the jig plate for being put into coil enters jig plate rail mechanism；
Delivery device, the delivery device is pushed jig plate from jig plate rail mechanism to spot welding rail mechanism direction；
First carrying mechanism；
Spot welding rail mechanism, the jig plate that first carrying mechanism will be pushed out draws and delivers to spot welding rail mechanism；
Spot-welding mechanism, enters spot-welding mechanism, and enter mash welder by spot welding rail mechanism jig plate by feeding mechanism guide card
After structure, be welded in coil on guide card by the spot-welding mechanism；
Flying trident mechanism, the flying trident mechanism includes supporting roller, and the flying trident mechanism pushes jig plate and drives guide card movement, warp simultaneously
Cross and difference in height is formed between the guide card on supporting roller and jig plate, guide card is departed from jig plate；
Jig plate is drawn and delivers to workbench by the second carrying mechanism, second carrying mechanism by spot welding rail mechanism, into next
Individual working cycles.
2. Semi-automatic rolling according to claim 1 band mash welder, it is characterised in that the receiving mechanism and with flying trident mechanism
Between be additionally provided with cutting mechanism for cropping of products.
3. Semi-automatic rolling according to claim 1 is with mash welder, it is characterised in that the spot-welding mechanism also includes：
Main engine bed, the holding pad being connected on main engine bed, drive cylinder that the holding pad moves up and down and for coil to be welded
It is connected to the point welding rod on guide card；
The cylinder drive holding pad is pushed after guide card is positioned on jig plate, selects welding rod and coil is welded on guide card.
4. Semi-automatic rolling according to claim 1 is with mash welder, it is characterised in that the jig plate includes locating dowel and appearance
Chamber, the locating dowel is used for set winding, and when the cavity volume fits in jig plate upper surface for guide card, guide card is embedded in described
In cavity volume；
The guide card includes extended leg, and the extended leg extends from guide card edge guides piece central axis direction, the extended leg edge
Guide card central shaft is oppositely arranged, and the space between the extended leg being oppositely arranged matches with coil line footpath size, described to lead
When piece fits in jig plate upper surface, guide card is embedded in cavity volume, extended leg contact coil periphery.
5. Semi-automatic rolling according to claim 1 is with mash welder, it is characterised in that the workbench is 2, is respectively arranged on
The both sides of spot welding rail mechanism.
6. Semi-automatic rolling according to claim 3 is with mash welder, it is characterised in that the workbench is antistatic rubber material
Matter.
7. Semi-automatic rolling according to claim 1 is with mash welder, it is characterised in that the jig plate delivery device includes controlling
Have plate inductor in place, acted to push jig plate is started after delivery device for sensing jig plate；
First carrying mechanism includes inductor in place, dynamic to carrying is started after the first carrying mechanism for sensing jig plate
Make, the jig plate that will be pushed out is carried to spot welding rail mechanism；
Second carrying mechanism includes inductor in place, is carried to the startup after the second carrying mechanism for sensing jig plate
Action.
8. Semi-automatic rolling according to claim 1 is with mash welder, it is characterised in that the feeding mechanism includes：
First support；
The guide card material strip disk in the first support is rotatably connected to, the guide card material strip disk is that spot-welding mechanism conveying is led
Piece；
Second support；
The paper tape catch tray being rotatably connected on the bracket；
For the motor for driving the paper tape catch tray to rotate；
The guide card makes guide card form counter pull under the pulling function of flying trident mechanism, and motor drives guide card material strip disk by paper tape
Rotate release guide card.
9. Semi-automatic rolling according to claim 1 is with mash welder, it is characterised in that the receiving mechanism includes：
3rd support,
The rewinding disk on the 3rd support is rotatably connected to,
Rewinding motor for driving the receipts rotation of disc, the rewinding motor drives receives rotation of disc, and rewinding disk is with winding
The product that form bleeding point is soldered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621323789.5U CN206230143U (en) | 2016-12-05 | 2016-12-05 | A kind of Semi-automatic rolling band mash welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621323789.5U CN206230143U (en) | 2016-12-05 | 2016-12-05 | A kind of Semi-automatic rolling band mash welder |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206230143U true CN206230143U (en) | 2017-06-09 |
Family
ID=58977893
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621323789.5U Active CN206230143U (en) | 2016-12-05 | 2016-12-05 | A kind of Semi-automatic rolling band mash welder |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206230143U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714791A (en) * | 2018-08-09 | 2018-10-30 | 昆山均裕昌精密电子有限公司 | A kind of materials and parts transfer device of automatic spot guillotine |
| CN108857534A (en) * | 2018-08-09 | 2018-11-23 | 昆山均裕昌精密电子有限公司 | A kind of jig recyclable device of automatic spot guillotine |
| CN108857443A (en) * | 2018-08-09 | 2018-11-23 | 昆山均裕昌精密电子有限公司 | A kind of inductance coil automatic spot guillotine |
| CN108987321A (en) * | 2018-07-04 | 2018-12-11 | 无锡奥特维科技股份有限公司 | Jig circulating conveyor and method |
-
2016
- 2016-12-05 CN CN201621323789.5U patent/CN206230143U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108987321A (en) * | 2018-07-04 | 2018-12-11 | 无锡奥特维科技股份有限公司 | Jig circulating conveyor and method |
| CN108987321B (en) * | 2018-07-04 | 2024-03-01 | 无锡奥特维科技股份有限公司 | Jig circulating conveying device and method |
| CN108714791A (en) * | 2018-08-09 | 2018-10-30 | 昆山均裕昌精密电子有限公司 | A kind of materials and parts transfer device of automatic spot guillotine |
| CN108857534A (en) * | 2018-08-09 | 2018-11-23 | 昆山均裕昌精密电子有限公司 | A kind of jig recyclable device of automatic spot guillotine |
| CN108857443A (en) * | 2018-08-09 | 2018-11-23 | 昆山均裕昌精密电子有限公司 | A kind of inductance coil automatic spot guillotine |
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Effective date of registration: 20200506 Address after: 523000 area a, No. 336, zone 3, wushiling, Yangwu village, Dalang Town, Dongguan City, Guangdong Province Patentee after: DONGGUAN YOULI ELECTRONICS Co.,Ltd. Address before: 518000, Shenzhen, Guangdong province Baoan District manhole 55 after second industrial zone on the first floor Patentee before: YOUCNC MACHINING Ltd. |